Easy Bolt Easy Driver 010210410 Sun cast Products and Replacement Parts To purchase Sun cast » replacement parts and learn about other Sun cast products, visit www.suncast.com or call 1-800-B46-2345 or 1-630-879-2050 B) AR MEDITERRANEAN, RIS SRR AR SRR R TR
Before You Begin * Consult your local authorities for any permits required to construct shed. Priam to the construction of your shed, check with the local building code official to review any required permits or building limitations. = Level and sturdy foundation is required before shed construction can begin. Site preparation information is available on pages 19-22. A foundation that differs from the suggestions within this manual could prevent proper assembly and may damage parts.
Assembly Day Tips * Complete site preparation and foundation construction before unpacking parts and beginning assembly, » DO NOT attempt to assemble on a day with strong winds, * DO NOT attempt to assemble on days when temperature is below 32 degrees, » Set aside appropriate amount of time to completely assemble shed. * Make sure you have assistance nearby to lift and secure parts in place, » Wear light duty work gloves while assembling shed.
Parts — Expansion Kit o o @ OMRO10001 0BOO172 — 0440691 ~ @ Ridge beam ioi Left roof extension Skylight sealing gasket ridge beam joiner o1 Skylight 0102279~ Shelf X2 /K Header Bracket OMR001002 — 6&1271— 3' Ridge beam RESTROOM eared Tues Leg Support Bracket x2 0B00170 i Right roof extension £ 0B00158 — OMPOD0003 ~ Side panel Truss bracket 0BO0160 X @\ Side panel x1 OMROOB00T — Truss — cross beam “ \ @ Truss strap /' OMRO0900S 0440733 0 Extension bracket Side Window sextet OMR004003 — Full length side adapt
Parts — Doors (8100 or 8700) © o ® 0440690 0B00163 0440631 Door window Left door D-ring bolt x1 set x1 set T 0102086 — Door 0440655 — Door 0B00162 window frame window gasket Right doer x2 x1 set
Parts BMS8700 Truss @ OMRO05001 — Truss leg x2 m / OMRO0600T ~ Truss cross beam X2 @ Truss bracket @ OMRD03001 — Re of support bracket x1 set — Truss strap X2 [ OMRO04001 Side adapter bracket X2
Parts BMS8100 Headers OMRO0D1001 — 7' Ridge beam OMROD1002 — 3' Ridge beam o OMRO10001 — Ridge beam joiner (280407 — Header Bracket 0BOO159 — 0440630 OMRDO2001 — 0BOO1ET — Front header Vent screen Header beam Rear header x1 set X2 12
Parts BMS8100 Roof 0 0 © 0B00167 0BOO172 0102231 Left roof Left roof extension Skylight x2 0440691 Skylight sealing gasket x3 sets 0B00168 0B00170 Right roof Right roof extension x2 14
Hardware — Expansion Kit 0480353 ~ Hardware bag *Easy Bolt easy driver 0480341~ Hardware bag a0 Rubber washer X3 0480340 — Hardware bag 25" x1" Hex bolt x2 Hardware shown at actual size (*Unless otherwise noted.) Extra hardware provided. Not all are used.
Hardware BMS8700 O Door hinge x6 0480290 — Hardware bag ! 626" Truss head screw X75 0480305 ~ Hardware bag 0480336 — Hardware bag ! 625" Truss head screw X125 x28 0480337 —~ Hardware bag 25" % .75 Phillips machine screw x6 25" Locking nut X6 0480342 ~ Hardware bag 75" Sealing screw X6 Rusher washer X6 25" Locking nut .25" x 2" Hex bolt x8 X6 Hardware shown at actual size (*Unless otherwise noted.) Extra hardware provided. Not all are used.
Hardware BMS8100 0480290 — 0480339 ~ Hardware bag Hardware bag STy 525" Truss head screw Q X150 25" x.
Door Handle Kit (BMS8100 or BMS8700) 0440647B ~ Door Handle Kit @ @ 06308918 — Left 0630895 — Spacer handle plate X2 0630624 — Door handle 2 S @ 0670147A —Right handle plate 25" Washer 28" x 1" Pan x& head screw X7 Hardware shown at actual size (*Unless otherwise noted.) Extra hardware provided. Not all are used.
Site Preparation and Platform Construction (Materials NOT supplied with Shed Kit) Note: Site preparation is required for this shed. Placing the shed on a constructed foundation is required. Without a constructed foundation, setting will probably occur, causing distortion and damage to the shed. Sun cast /s not responsible for replacing parts damaged or property last due to incorrect assembly. Warranty requires foundation.
Wood Platform BMS8135 Materials NOT supplied with Shed Kit Anchoring floor panel to wood platform sl 141 (APPROXIMATE) sa 33" 1 174 -~ Ty ade ! reds 703 158 {APPROXIMATE} gl e ! FRONT. 753 * Check all critical spacing measurements Wood Platform materials list 96"x 155" Secure shed to wood platform using 1/4" x 3"lag screws. Check all spacing measurements.
Wood Platform BMS8165 Materials NOT supplied with Shed Kit Anchoring floor panel to wood platform 1 3. 144" (APPROXIMATE) i a8y [ 14 7 1740 date adn ado 194} | T an (APPROXIMATE} 123" Bl 453 1 FRONT ot o6" -k 71n 3 * Check all critical spacing measurements Wood Platform materials list 50.6" 14.%" 120" 88.5" Secure shed to wood platform using 1/4" x 3"lag screws, Check all spacing measurements.
Concrete Platform BMS8135 or BMS§8165 Materials NOT supplied with Shed Kit BMS8135 BMS8165 Secure shed to concrete slab using masonry fasteners. Dimensions allow for shed to fit within the nearest 1" on sate side.
Peel film from both sides of window {GREGG. Remove protective film from door tiger. Note: One side of film will say "THIS SIDE OUT." Make sure this side faces out when installing window. Place gasket {U), window {GREGG, and frame (HHH) into door channel. Secure with ten screws (L), starting at corners. DO NOT over tighten screws.
Side Panel Pr-Assembly 24 Peel film from both sides of left side window (DDED. Remove protective film from window. Note: One side of film will say "THIS SIDE OUT", Make sure this side faces out when installing window, Stand one side panel (T) vertically. In this order, layer into each window channel the side panel window gasket (CC, side panel window and side panel window frame (BBB}. Through the back of the side panel, secure layers at both window channels with sixteen screws {JJ).
Header and Roof Pr-Assembly Lay front header (4} on ground with lettering side facing up. Place fiberglass vent screen (Y) into rear opening in front header {J). Secure with eight screws (JJ). DO NOT over tighten screws. Place header beam (Z} anti pocket of front header {J). Secure with six screws (JJ). DO NOT over tighten screws, Note: Header beam (Z} has large holes on one side and small hoes on other side. The small hots must face header.
Ridge Beam Pr-Assembly Place ridge beam joiner (W) into the 8" ridge beam IEEE. Place 7' ridge beam (V) onto the ridge beam joiner (W). Secure Secure with hex bolt (MM} and nut {LL). with hex bolt (MM} and nut {LL}. Repeat steps 8-10 twice for BMS8700 expansion to BMS81385, {2 expansion Kits}. Repeat steps 8-10 three times for BMS8700 expansion to BMS81685, {3 expansion Kits}. Repeat step 8-10 for BMS8100 expansion to BMS81385, {1 expansion kit}.
Truss Pr-Assembly Attach truss bracket (GC) to end of one truss leg (AA) with one hex bolt (RR) and one nut {LL). Repeat for second truss lag (AA). Attach side adapter bracket (FF) or full length side adapter bracket {ZZ) at end of left truss leg {AA) with one cap screw (MM} and one nut (LL), Repeat for remaining side adapter bracket {FF). Note: DO NOT over tighten. This makes roof assembly difficult. 27 Attach two truss cross beams (EE) to two truss legs (AA) with two hex bolts (MM} and two nuts (LL).
Floor Pr-Assembly Push left floor {A} and right floor (B} panels together and secure Repeat Step 14 for left floor extension {C) and right floor with six screws {JJ). extension (D). Secure with 15 screws (JJ). Note: Refer fo pages 19-22 o secure floors to foundation. Note: Refer to pages 19-22 o secure floors to foundation. BMS8700/ BNISS700/ BMSB135 BNIS2165 BMS8100/ BMS8100/ ™ BMS8135 BMS8165 Repeat Step 15 for remaining floor extensions.
Assembly-Walls Critical: When installing corners, flex corner hinges back and forth several times. This will help provide a square corner and ensure proper fit of remaining panels. Important: DO NOT flex in reverse position, as this can crack the panel. Align tat: on bottom of left front corner (E) with slot on left Tip left front comer (E) outward slightly and bend comer hinge. Hood (A). Lower panel into slot and lock in place by sliding panel toward door opening.
Assembly-Walls (continued) Before proceeding, make sure corner is square {top view) where it meets the floor and that panel is flush {side view) with floor. if not, repeat Steps 18-20 until square and flush. Ll Top view Sidewall Tip left front comer (E) back to vertical position and align lower tabs on right side with slots in floor. Note: You will hear a snap when tab is fully engaged.
Assembly-Walls (continued) BMS3135 LEH T CRE Sates BMS8165 Repeat Steps 17-23 for remaining panels.
Assembly-Headers and Trusses Place front header (J} over door opening and fit four protruding support legs into pockets molded in front comers. Secure front header using two screws (JJ). Side Adapter Bracket Placement BMS8700 + 2 Expansion Kits BMS8135 Place rear header (K) over back walls and fit four protruding support legs into pockets molded in back walls. Secure rear header using eight screws (4J).
Side Adapter Bracket Placement BMS8700 + 3 Expansion Kits SR R ERRORS R SRR S BMS8165 BMSB165 Proper placement of full length side adapter brackets (£2) is critical to structural integrity. For BMS8700 expansion to BMS8165, three full length side adapter brackets must be placed towards the front of the shed. For BM88100 expansion to BMS8165, two full length side adapter brackets must be placed in the middle locations. Slide truss assemblies with side adapter brackets into place.
Assembly-Headers and Trusses (continued) Raise ridge beam (WERE) up and info rear header (i), Secure with one screw (MM} and nut (L) Repeat for front header (J). Note: Header panels may need to be pushed inwards or outwards slightly as ridge beam is said into place. A CAUTION: HOLES ON TOP OF RIDGE BEAM SHOULD BE FACING TOWARDS ROOF. L Attach the roof truss assembly 1o the ridge beam with one Attach truss strap (GC) to side adapter bracket (FF) or full screw () for each truss assembly.
Assembly-Roof Before proceeding. locate and identify the six slots on interior Before proceeding, locate and identify six front header tabs side of right and left roof panels. and six rear header tabs. Place skylight gasket (YY) into skylight (HH). Place skylight {HH) onto right roof panel {O). Secure from underside with ray night roof {O) directly over three tabs on right side of front eight screws {JJ). Make sure rib on plastic parts is seated fully header (J).
Assembly-Roof (continued) Slide right roof (O} down towards the outside of shed until tabs sap into place. End view Press edge of right roof (O} into channel on truss leg {AA), Pull down each lower corner of roof from outside.
Assembly-Roof (continued) RIS SPURN LEERS NS Front view BMS8135 BMS8165 Repeat Steps 32-35 for remaining roof panels. Install panels in the order shown.
Assembly-Roof (continued) Secure roof to truss using six screws Each screw will Raise roof support bracket (DD) into position against roof. attach at a corresponding screw indention on the roof. Slide roof support bracket (OD) into front header. Secure roof support bracket (DD} to underside of truss leg with one screw (U4J). Starting at the front end of roof support, secure using screw Then install screws (JJ) in center and back end of roof Supp Port.
Assembly-Roof (continued) Attach roof support extension bracket (BB} to truss legs with Secure roof support extension bracket (BB} to inner roof panel one sower on each side. using two screws (JJ4). Repeat Steps 37-42 to secure remaining roof panels. Push down the roof from outside. From insides shed, secure roof panels together along ridge of roof using nine rubber washers (QQ) and nine sealing screws (PP).
Assembly-Roof (continued) BMS8135-Back support brackets only BMS8165 ~ Front and back support brackets Attach bracket (FFF) to back panel (M) and header (K} in two Attach bracket (FFF) to front right panel {} and header {J). spots. Secure using 6 screws (JJ). Note: For clarity, illustration Attach second bracket (FFF) to front left panel and header (J). is shown with roof and truss support removed, Secure using 8 screws (JJ). Note: For clarity, illustration is shown with roof and truss support removed.
Assembly-Doors Stand right door (M) upright with three hinge mounts facing With door hinge in open position, slide one door hinge over right. Slide one metal door hinge (i} up onto each hinge mount. each hinge receptacle on inside of right front anal. Rotate door hinges to outside of door. Note: For clarity, illustration is shown with roof removed. Secure each metal hinge plate with one screw (KK) and one insert screw stems, on left and right handle plates (TT) and nut {L1).
Assembly-Doors (continued) From the outside of doors, insert door handles (88) through handier plate holes. On inside of doors, place spacers (UU) on each door handle, and secure each with one machine sower (XX}, Push D-ring (E) up to engage with slot in header. Tum Push D-ring (E) down to engage with hole in floor.
Attach half (S} in desired location with four screws () Repeat for remaining sheaf (S). Note: Shelf can be located in any of the four corners. Note: For clarity, illustration is shown with roof, front header, and truss removed, Attach a 5/16" lock font provided) to door handles, to properly secure shed.
warranty SUNCAST® Building, Shed and Gazebo Ten Year Limited Warranty ‘Your SUNCAST® Building, Shed or Gazebo has a TEN YEAR LIMITED WARRANTY against product failure resulting from defects in manufacturing or materials. The warranty period starts on the delivery date. Incidental and consequential damages are not covered. Warranty Claims To gite & warranty claim contact the manufacturer, SUNCAST® CORPORATION, 701 North Kirk Read, Atavist, smelliness, 80510, Call toll free (800) 848-2345 or visit www.
