Syndicalist’ Blow Molded Resin Storage Shed ASSEMBLY INSTRUCTIONS Tools Needed for Installation INCLUDED N KIT D7 Easy Bolt Easy Driver 010210410 Quality Control Number: ® 2017 Sun cast Corporation, Atavist, iL 03613180
A Before You Begin... « Consult your local authorities for any permits required to construct shed. Prior to the construction of your shed, check with the local building code official to review any required permits or building limitations. * A level and sturdy foundation is required before shed construction can begin. Review the site preparation information within the manual before beginning assembly. * Read instructions thoroughly prior to assembly.
A Shed Safety and Care # Hot items, such as recently used grills, blowtorches, etc., must not be stored in the shed. + Heavy articles should not be leaned against the walls, as this may cause panel distortion and permanent damage. * Keep roof clean of snow and leaves. * The shed walls and roof sections have a textured exterior, much like vinyl home siding. Over time, dust may accumulate in the texture. When combined with moisture, this could encourage the growth of moss or mold on the shed.
IMPORTANT OPEN ALL BOXES FIRST AND NEATLY LAYOUT PARTS. SMALL PARTS MAY BE CONTAINED IN EACH BOX. PLEASE REFERENCE THE PARTS LIST WITHIN THIS MANUAL TO VERIFY ALL PARTS ARE PRESENT. COMPLETE SITE PREPARATION AND FOUNDATION CONSTRUCTION BEFORE UNPACKING ALL PARTS.
Parts Doors IMPORTANT OPEN ALL BOXES FIRST AND NEATLY LAYOUT PARTS. SMALL PARTS MAY BE CONTAINED IN EACH BOX. PLEASE REFERENCE THE PARTS LIST WITHIN THIS MANUAL TO VERIFY ALL PARTS ARE PRESENT.
Parts Headers IMPORTANT OPEN ALL BOXES FIRST AND NEATLY LAYOUT PARTS. SMALL PARTS MAY BE CONTAINED IN EACH BOX. PLEASE REFERENCE THE PARTS LIST WITHIN THIS MANUAL TO VERIFY ALL PARTS ARE PRESENT.
Parts Roof and Truss IMPORTANT OPEN ALL BOXES FIRST AND NEATLY LAYOUT PARTS. SMALL PARTS MAY BE CONTAINED IN EACH BOX.
Hardware 0480302A ~ x70 0480375 — x105 0480322 ~ 0480374 0480305 ® OMP0O0002 —~ X6 0480340 0480337 ~ Hardware shown at actual size {*Unless otherwise noted.) Extra hardware provided. Not all are used.
Door Handle Kit 04406478 ~ Door Handle Kit @ 0630891A 0630895 — x2 @ 0630624 — X2 Hardware 0480306B ~ Hardware bag x5 x7 Hardware shown at actual size (*Unless otherwise noted.) Extra hardware provided. Not all are used.
Site Preparation and Platform Construction Materials NOT supplied with Shed Kit Note: Site preparation is required for this shed. Placing the shed on a constructed foundation is required, Without a constructed foundation, setting will probably occur, causing distortion and damage to the shed. Sun cast is not responsible for replacing parts damaged or property lost due to incorrect assembly. Warranty requires foundation.
Site Preparation and Platform Construction (continued Materials NOT supplied with Shed Kit Wood platform critical spacing 12} (APPROXIMATE) 20v 1 L * Check all critical spacing measurements.
Door Pr-Assembly Peel film from both sides of window (8}, Note: One side of film will say "THIS SIDE KT" Make sure this side faces out when installing window, Stand left door (I} vertically. In this order, layer into door channel the window gasket {TT), door window (8}, and door window frame {Q}. Through the back of door, secure layers with ten screws {LL). Start with four corner screws and finish with remaining screws. DO NOT over tighten s Crews.
Door Pr-Assembly (continued) Secure center of window with one washer head screw {ZZ) and sealing washer (YY). DO NOT over tighten screws. Repeat on Steps 1-3 for right door (H). Note: At least two people are needed during assembly. At top interior side of left door {1}, attach D-ring slide At bottom interior side of left door attach D-ring slide bolt (W) with four screws (LL} through provided holes. bolt (W) with four screws (LL) through provided holes.
Side Panel Pr-Assembly Peel film from both sides of left side window (T). Note: One side of film will say "THIS SIDE OUT." Make sure this side faces out when installing window. Secure center of window with one washer head screw (ZZ) and sealing washer (YY). DO NOT over tighten screws, Repeat Steps 6-8 for right side window frame (N). 14 Stand right side window panel {F} vertically. In this order, layer into window channel the window gasket (BBB), side window (T), and left side window frame {O).
Header Pr-Assembly Slide roof ridge beam bracket (V) under tabs on inside peak of front header (J) and secure with two screws (KK). Place fiberglass vent screen (W) and header vent (R} DO NOT over tighten screws. into front opening in front header {J}. Secure through back of header with four screws (LL). DO NOT over tighten screws. Lay header (J} on ground with lettering side facing up. Place one header beam (X} into pocket on inside of front header {J). Attach with six screws {KK}.
Truss Pr-Assembly Attach truss bracket (Y) 10 end of one truss leg (AA) with Attach truss cross beams {CC) to two truss legs (AA) 1" hex head cap screw i) and nut (4J), using two hex head cap screws (HH) and two nuts (JJ), Repeat for second truss leg (AA). Stand truss and check cross beam is level. Place side adapter bracket (2) at end of left truss leg Place window truss tie down (EE) at end of right fuss (AA), Secure adapter bracket with one 2" hex head cap leg {AA).
Shed Assembly/Walls Critical: When installing corners, flex corner hinges back and forth several dimes. This will help provide a square corner and ensure proper fit of remaining panels. important: DO NOT flex in reverse position, as this can crack the panel.
Shed Assembly/Walls (continued) Tip left front (C) outward slightly and bend corner hinge. Tip left front {C} back to vertical position and align lower tabs on right side with slots in floor. Note: You will hear a snap when tab is fully engaged. Before proceeding, make sure corner is square {top view) where it meets the floor and that panel is flush (side view) with floor. If into, repeat Steps 18-20 until square and flush.
Shed Assembly/Walls (continued) 19 Align tabs on bottom of side panel (D) with slots along front and rear floors, Lower panel into slots and lock in place by sliding panel toward front corner, Note: Use a rubber mallet to "push” side panel (D} into locked position. Secure side panel with four easy bolts (GG}, working from floor to roof.
Shed Assembly/Headers and Truss SR 4P Place front header {J) over door opening and fit two Place rear header (K} over back walls and fit four protruding support legs into pockets molded in front protruding support legs into pockets molded in back corners. Secure front header using two screws (KK} in walls. Secure rear header using eight screws (KK}, each front corner. Slide truss assembly into place.
Shed Assembly/Headers and Truss (continued) Raise ridge beam (U} up and into rear roof ridge beam Slide ridge beam (U) into front roof ridge beam bracket. bracket. Secure with one 2" hex head cap screw (HH) Secure with one 2" hex head cap screw (HH) and one and one nut {JJ). nut (Jd).
Shed Assembly/Roof Before proceeding, locate and identify channels on Before proceeding, locate and identify six front header interior side of right roof {L) and left roof (M), Locate tabs and six rear header tabs. three underside tabs contained within each channel.
Shed Assembly/Roof (continued) Slide right roof (L)} down towards the outside of shed. You will hear a "snap” when engaged. ) rri/], 5 l,L_ \ ) Press edge of right roof (L) into channel on truss leg End view 40 o 24
Shed Assembly/Roof (continued) Pull down each lower corner of roof from outside. From Secure roof to truss using six screws (KK). Each screw inside shed, attach tabs on window panel {F} and right will attach at a corresponding screw boss on the roof. front (G) corner to roof panel with four screws (KK).
Shed Assembly/Roof (continued) Raise roof support (WW) into position against roof. Slide Secure roof support {(WW} to roof using three screws roof support (WW) into front header. Secure roof support {KK}. (WW) to underside of truss leg with one screw (LL}. Repeat Steps 37-40 to secure remaining roof panels.
Shed Assembly/Roof (continued) 27 Push down the roof from outside. From inside shed, secure roof panels together along ridge of roof using six rubber washers (YY) and six sealing screws (AAA}. Note: For clarity, Frustration is shown with grant header, right front corner, and window panel removed.
Stand right doer {H) upright with three hinge mounts facing right. Slide one metal door hinge (FF) up onto each hinge mount. Rotate door hinges to outside of door. Rotate metal hinge plates to open position. Slide one metal hinge plate over each hinge receptacle on inside of right front panel.
Shed Assembly/Doors (continued) Secure each metal hinge plate with one screw (MM) and one nut {JJ), Repeat Steps 43-45 for left door {1} Note: For clarity, illustration Is shown with roof removed. insert screw stems, on left and right handle plates (OO} and {QQ), through the per-drilled holes in doors. While holding plates in place on exterior of door, secure each with two washers {(RR) and two machine screws (CC.
Shed Assembly/Doors (continued) From the outside of doors, insert door handles (NN} through handle plate holes. On inside of doors, place spacers {PP} on each door handle, and secure each with one machine screw {CC. Push D-ring {E) up to engage with slot in header. Turn D-ring to left for locked position.
Shed Assembly/Doors (continued) Push D-ring {E) down to engage with hole in floor. Turn D-ring to left for locked position.
SUNCAST® Building, Shed and Gazebo Ten Year Limited Warranty Your SUNCAST® Building, Shed or Gazebo has a TEN YEAR LIMITED WARRANTY against product failure resulting from defects in manufacturing or materials. The warranty period starts on the delivery date. Incidental and consequential damages are not covered. Warranty Claims To file a warranty claim contact the manufacturer, SUNCAST® CORPORATION, 701 North Kirk Road, Atavist, oiliness, 60510, Call toll free (800) 846-2345 or visit www. Suncast.com.
