BMEB2000 Series Backyard Oasis Entertaining Bar ASSEMBLY INSTRUCTIONS Brilliant by Design' u n Tools Required Scan QR Code for product assembly video.
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Table of Contents Description Page Before You Begin 4 Cautions 4 Care Instructions 4 Parts Panels 5 Steel 6 Drawers and Sand Containers 8 Inserts and Accessories 9 Hardware 10 Pre-Assembly Drawers 11 Drawer Glides 15 Cabinet Floor 17 Bottom Drawer Glides 18 Door Handle 19 Shelf 19 Front Panels 20 Bar Top 21 Cord Slide 22 Sand Containers 23 Footrest Cap 23 Assembly Floor, Side and Front Panels 24 Toe Kicks 26 Sand Containers 27 Cabinet Floor 27 Bar Top Supports
A Before You Begin... • Read instructions thoroughly prior to assembly. This kit contains parts that can be damaged if assembled incorrectly or in the wrong sequence. • Please verify parts. Verify all parts and quantities indicated in this manual are present before beginning assembly. • Please follow instructions. Suncast is not responsible for replacing parts lost or damaged due to incorrect assembly. • • • Assistance is required during portions of assembly.
Parts - Panels OB00818 Bar Top OB00817 Counter Top OB00800 Right Side Panel 01, o OB00809 Right Divider o OB00811 Shelf OB00810 Door Trim CO— OB00812 Door OB00807 Cabinet Floor OB00799 Left Side Panel OB00808 Left Divider OB00803 Right Front Panel OB00802 Middle Front Panel OB00801 Left Front Panel OB00806 Right Toe Kick 5 OB00804 Left Toe Kick OB00798 Floor Panel OB00805 Middle Toe Kick
Parts - Steel o o Ó o o o 0280665 Footrest OMR007006A S- Rail - 15" x2 ( I D elD (:) OMR007008A S- Rail - 47.
OMP000056 Bar Top Support x3 0 OMP000044A Angle Supports x4 0 0 OMP000055 Upper Footrest Bracket x4 rI 0 OMR002020 Header Beam x2 OMR004020 Side Adapter x3 OMP000004 Support Brace x6 7 OMP000054 Lower Footrest Bracket x4
Parts - Inserts and Accessories 010097610 Handle x5 0102552 Cord Slide ci 0511011 Grommet 0240075 Footrest End Cap x2 9 J, 0511015 Sand Container Cap x3
Parts - Hardware 0671306 - Hardware Bag 0632537 1/4-20 x5/8" Carriage Bolt x36 063 146 1/4-20 x1.75" Phillips Screw x6 0632526 1/4 x1" Flat Washer x40 0631732 1/4-20 Lock Nut x46 0631457 1/4-20 x2" Carriage Bolt x4 0671307 - Hardware Bag 0671308 - Hardware Bag pi e *Hex Key - 4mm (iD 0632448 0632449 Screw Insert #8-32 x . 5" x40 Phillips Head Screw x40 Hardware shown at actual size (* Unless otherwise noted.) Extra hardware provided. Not all are used.
Pre-Assembly - Drawers This product uses self-tapping screws in some areas. There are no pre-drilled holes. Use force when starting to drive the screw. Once the screw pierces the plastic it will drive easier. cl e Using the included 4mm Hex Key, insert screw insert (SS) into right side panel (C), left side panel (B), right divider (L), left divider (K) and small drawer boxes (S). Refer to panel threaded nut locations shown below.
Pre-Assembly - Drawers (cont.) With the smooth side of the drawer facing up, fold the left and right sides of one small drawer (S) upward toward the center of the drawer. Fold the back of the drawer up to engage the side tabs. The tabs must be securely snapped through the back corner slots. o HINT: It may be helpful to lower the back of the drawer box to the floor and tip the drawer sides into the back corner slots of the drawer.
Slide the slots in one small drawer front (R) onto the tabs on the front of one formed small drawer (S). Slide until the front panel snaps into place. From the bottom of the small drawer (S), insert two screws ( II) through the small drawer securing it to the drawer front (R). Repeat to assemble the remaining small drawer front (R) to small drawer (S). (TT) x4 d x2 Insert one drawer handle (W) on an angle into the top edge of the handle hole of one small drawer front (R).
Pre-Assembly - Drawers (cont.) o Slide the slots in one large drawer front (T) onto the tabs on the front of one formed large drawer (U). Slide until the front panel snaps into place. From the bottom of the large drawer (U), insert three screws (TT) through the large drawer securing it to the drawer front (T). Repeat to assemble the remaining large drawer front ( T) to large drawer (U).
Pre-Assembly - Drawer Glides o Separate the drawer glides (X) into two parts, the wide base and the narrow glide. a) extend the narrow glide fully. b) lift upward on the glide catch and slide the narrow glide out from the wide base. Repeat for the remaining three drawer glides (X). Assemble the narrow glide portions to the small drawers (S) using three screws each (UU) . NOTE: Be sure to orient the bent end of the narrow glide portions toward the front of the drawers.
Pre-Assembly - Drawer Glides (cont.) Attach one drawer glide wide base to the right side panel (C) with three screws (UU). NOTE: The rubber bumper-stops should be oriented toward the back of the side panel (C). To access the front two screw locations, line up slots in the moving part of the wide base with the mounting holes. Repeat for the left side panel (B) and one additional drawer glide wide base. (UU) x6 3 Attach one drawer glide wide base to the right divider panel (L) with three screws (UU).
Pre-Assembly - Cabinet Floor Using four screws each ( II), attach two header beams (Z) to the underside of the cabinet floor panel (J). [TI (TT) x8 Using 12 screws each ( II), attach two truss legs (AA) to the underside of the cabinet floor panel (J). IMPORTANT: Orientation of the truss legs (M) is important. Be sure to orient the truss legs with the ends having two holes (**) positioned at the end of the cabinet floor panel (J) as shown.
Pre-Assembly - Bottom Drawer Glides co hmi Flip the cabinet floor (J) so the smooth side is facing up. Using two bolts (VV), washers (WW) and nuts (XX), attach one large drawer glide (Y) to the cabinet floor. Repeat for the three remaining large drawer glides (Y). NOTE: The large drawer glide (Y) needs to be extended to access mounting holes (aa) prior to attaching to the cabinet floor. CAUTION: Collapse large drawer glides (Y) before attempting to move the cabinet floor (J) after assembly.
Pre-Assembly - Door Handle Insert one drawer handle (W) on an angle into the top edge of the handle hole of the door (M). Rotate the bottom of the handle toward door front and press firmly on the center of the handle to snap it into place. Pre-Assembly - Shelf CE1 Using four screws each ( II), attach two angle brackets (BB) to the bottom of the shelf (Q).
Pre-Assembly - Front Panels Using ten screws ( II), attach one side adapter (CC) to middle front panel (E). Repeat for the left front panel (D) and right front panel (F) at locations indicated below. (TT) x30 x10 Using three bolts (VV), washers (WW) and nuts (XX), attach one upper footrest bracket (DD) and one lower footrest bracket (EE) to the left front panel (D). Tighten the bolts securely. NOTE: Holes may need to be pierced prior to installing bolts (VV). Pierce holes from the front side of panels.
Pre-Assembly - Bar Top IMPORTANT: Be sure to use the correct size S- Rails for each of the steps as described below. Using five screws each ( II), attach two 15" S- Rails (FF) to the underside of the bar top (P). [.. IMPORTANT: Be sure the S- Rails sit fully into their respective recessed channels. Press down continuously on the S- Rails as the screws are installed. Using seven screws each ( II), attach one 47.5" S- Rail (GG) and one 70" S- Rails (HH) to the underside of the bar top (P).
Pre-Assembly - Bar Top (Cont.) Using six screws each ( II), attach three bar top supports (JJ) to the underside of the bar top (P) at the locations shown. NOTE: The bar top support (JJ) mounting holes will align with the screw recesses in the underside of the bar top (P). 1; Ox18 - 5 ne [ED x18 111 Pre-Assembly - Cord Slide El) Attach the cord slide (KK) to the left side panel (B) using one screw ( II) and washer ( WW). NOTE: Do not overtighten the screw ( II).
Pre-Assembly - Sand Containers Using afunnel, fill the sand containers (V) with sand or pea gravel. Install the sand container caps (RR) securely. CAUTION: Do not fill sand containers to a level more than shown or to an approximate weight of 30 lbs. (13.6 kg). Once the sand containers are filled and capped, lay them on their side to evenly distribute the sand prior to installation. Pre-Assembly - Footrest Cap ED Insert one footrest cap (PP) into each end of the footrest (00).
Assembly - Floor, Side & Front Panels REMINDER: Final assembly of this product should take place at or near the desired location for use. Insert the bottom tabs of the left side panel (B) into the side slots of the floor panel (A). While pressing downward, slide the left side panel toward the front of the floor panel. Lift slightly on the left side panel to confirm the panel has fully engaged the floor panel. Repeat the process to assemble the right side panel (C) to the floor panel (A).
1) Align the three slots on the right front panel (F) with the tabs on the right side panel (C). 2) Slide the right front panel downward while inserting the tabs of the right front panel into the slots in the floor panel (A). Press the right front panel downward firmly to lock the tabs. NOTE: The tabs should snap when locked. hmi lea 1) Align the middle front panel (E) with the left and right front panels (D, F). Snap the tabs of the middle front panel into the slots in the floor panel (A).
Assembly - Toe Kicks 1) Insert the side tab of the right toe kick (I) into the slot on the inside of the right side panel (C). 2) Slide the right toe kick down while inserting the bottom tabs into the locking slots in the floor panel (A). NOTE: Press the right toe kick (I) downward firmly to lock the tabs. The tabs should snap when locked. Repeat the process to assemble the left toe kick (G) to the left side panel (B) and floor panel (A).
Assembly - Sand Containers IMPORTANT: Do not use this product without the sand containers filled and properly placed in the base. NOTE: Be sure the product is located in the desired location for use prior to inserting the sand containers (V) into the base. Place filled sand containers (V) into the base as shown. The sand containers should be positioned against the front panels (D, E, F).
Assembly - Cabinet Floor (Cont.) ED Using ten screws ( II), secure the cabinet floor to the right and left side panels (B, C) as well as the front panels (D, E, F). (TT) x10 Assembly - Bar Top Supports E) Using three screws each (UU), secure two angle supports (LL) to the right side panel (C). Repeat the process to secure two additional angle supports (LL) to the left side panel (B).
Assembly - Bar Top With the help of another person, position the bar top (P) over the front panels (D, E, F) and bar top angle brackets (LL). NOTE: Be sure the three bar top supports (JJ) (shown for clarity) align with the cutouts at the top of the front panels (D, E, F). hmi EI Install one bolt (ZZ) and nut (XX) through one bar top support (JJ) and front panel side adapter (CC) connection. Tighten the bolt and nut securely.
Assembly - Bar Top (Cont.) Install one support brace (MM) to both sides of one bar top support (JJ) and front panel side adapter (CC) using one bolt (ZZ) and one nut (XX). Leave the bolt and nut loose at this time allowing the support braces (MM) to hang freely. Secure the bottoms of the support braces (MM) to the front panel side adapter (CC) using two screws ( II). After the screws are secured to the front panel side adapter, tighten the previously installed bolt (ZZ) and nut (XX) securely.
Using six screws ( II ) secure the bar top (P) to the front panels (D, E, F).
Assembly - Dividers 1) Align the side tabs of the left divider panel (K) with the slots in the left front panel (D). 2) Slide the left divider panel downward while inserting the bottom tabs of the right divider panel into the slots in the cabinet floor (J). NOTE: Press the left divider panel (K) downward firmly to lock the tabs. The tabs should snap when locked. Repeat the process to install the right divider panel (L) to the right front panel (F) and cabinet floor (J).
Assembly - Door Trim Insert the side tabs of the door trim (N) into the slots in the left and right divider panels (K, L). NOTE: Be sure the top of the door trim (N) is flush with the tops of the left and right divider panels (K, L). Assembly - Counter Top Place two truss legs (M) into the top slots across the left and right side panels (B, C) and dividers (K, L). Be sure the truss legs lay flush with the tops of the left and right side panels and dividers.
With the help of another person, position the counter top (0) over the left and right side panels (B, C) and dividers (K, L). Align the slots on the underside of the counter top with the top tabs of the left and right side panels and dividers. Lower the counter top onto the tabs and slide the counter top forward to contact the front panels (D, E, F). hmi IMPORTANT: Be sure all slots and tabs are engaged before sliding the counter top.
Assembly - Footrest Carefully slide the footrest (00) through the large open areas at the rear of the footrest brackets (DD, EE). Once positioned through the four footrest brackets, move the footrest forward to align the mounting holes in the footrest with the holes in the footrest brackets. CAUTION: Be sure to slide footrest through the largest opening of the brackets to avoid scratching the footrest. Secure the footrest (00) to one footrest bracket (DD, EE) using one bolt (MA), washer (WW) and nut (XX).
Assembly - Shelf, Door & Drawers While holding the shelf (Q) at aslight angle, slide the shelf between the left and right dividers panels (K, L) toward the front panels.Once fully inserted, tilt the shelf level and lower the shelf into position onto the shelf rails molded into the divider panels. NOTE: The shelf (Q) should snap into position. Be sure the side tabs on either side of the shelf engage with the slots in the shelf rails.
Position the left post of the door (M) into the glide slot located near the top of the left divider panel (K). While maintaining the post location, pivot the right side of the door upward until the right post of the door snaps into the glide slot located near the top of the right divider panel (L). Once fully engaged with divider panels (K, L), pivot the door downward into its closed position.
Assembly - Shelf, Door St Drawers (Cont.) Fully extend the pair of large drawer glides (Y) installed on the left side of the cabinet floor (J) (remove tape if used). Position one large drawer assembly (U, T) onto the extended large drawer glides (Y). Align the mounting holes in the bottom of the drawer assembly with the holes in the large drawer glides. NOTE: If not already done, pierce the six holes in the bottom of the large drawer (U) using aPhillips head screwdriver or other similar tool.
Fully extend the small drawer glides on the left side panel (B) and left divider panel (K). Align the inner glides of one small drawer assembly (S, R) to the small drawer glides. Insert the drawer inner glides into the extended glides then insert the small drawer assembly fully into the cabinet. NOTE: Once the small drawer assembly is inserted, pull the drawer out to confirm the drawer stops at full extension.
Moving the Product X **CAUTION: The finished product is very heavy. DO NOT LIFT WITH THE FOOTREST, BAR I,t TOP OR COUNTER TOP. Moving the finished product should be done with two or more people. Excessive stress or twisting can damage to the product and can void the warranty. REMOVE SAND CONTAINERS AND STORED ITEMS PRIOR TO MOVING. REPLACE SAND CONTAINERS AFTER PRODUCT HAS BEEN RELOCATED.
If moving the product for short distances on asmooth surface, the product can be carefully slid by pushing on the bottom corners of the side panels (B, C). If the product is to be moved for long distances and/or over uneven surfaces, it is recommended to place moving dollys under each end of the product before moving. Lift carefully from the floor panel (A) to place on dollys.
Electric Cord Routing Electrical cords can be routed downward through the grommet hole, along the bar corner and out the cord slide. Remove the grommet (QQ) and open the cord slide (KK). Feed the electrical cord through the grommet hole down along the bar corner and behind the drawers and feed the cord plug out of the cord slide hole in the right side panel (B). Positing the cord into the cord cutout and slide the cord slide closed.
