Owner’s Manual Sun Dolphin Models: •Pro 120 Pro 102 Pro 94 1790 Sun Dolphin Drive Muskegon, Michigan 49444 phone 231-733-2725 fax 231-739-4502 email klsales@klindustries.com website www.klindustries.
Congratulations on the recent purchase of your new fishing boat! You have purchased a boat from one of the nation’s leading manufacturers of small boats. Your boat represents years of commitment to product design, excellence in engineering and quality in manufacturing. With proper care and maintenance your boat should last for many years to come. Please call our helpful and knowledgeable Customer Support Department if you have any questions or concerns.
Manufacturer’s Statement of Origin (MSO) Each boat comes with a document called a Manufacturer’s Statement of Origin (MSO). Think of it like the title to your car. It’s your proof, along with your sales receipt, of ownership. You’ll need both the MSO completed and signed by the retailer and your sales receipt to register the boat with your state licensing bureau. Most states require that you register your boat if it has a motor or will be used with a motor.
Installing the Seats Follow seat installation instructions provided with seats. Installing Drain Plugs Just like any boat, your boat may take on some water. Because of its flexible nature, a polyethylene boat is prone to accumulate a small amount of water between the deck and hull. Water may accumulate between the deck and hull due to rain, waves and condensation. This is normal, not a defect, and should be drained after use.
You will also need oars, which are available from KL Industries. Please call our Customer Support Department or order online www.klindustries.com. Mounting a Small Outboard Motor If you wish to use an outboard motor, attach it to the transom following the instructions provided with the motor. Do not mount a motor with a horsepower rating higher than the rating on the boat capacity plate. A standard short shaft is recommended. The Pro 120 is designed with a planing hull.
ELECTRICAL SYSTEMS OVERVIEW Navigation Lights If you operate the boat after dusk or before dawn you must have navigation lighting that meets US Coast Guard standards. If you are anchored or not moving only the stern light (sometimes called an all around light) should be on. If the boat is moving or underway both the bow lights and stern light must be on. The Pro 120 is equipped with built-in bow lights (red/green). The stern light is operated by installing the light pole into the socket.
INSTALLING ACCESSORIES Fish Finders/Depth Finders Pro 94 and Pro 102 Models 1. Hook up power for the fish finder or other accessories. The power will need to be connected directly to the battery. Since this is not a fused connection, please see the installation instructions included with the fish finder. 2. Place the main unit of the fish finder or other accessory on the deck in any location that is convenient. 3.
• Check and tighten if necessary all motor mounting clamps. • When loading, distribute the weight of fuel tank, battery, tackle boxes etc. evenly across the boat so that it will sit reasonably level in the water. Remember this is a small boat and extra caution should be taken to prevent overloading the craft as this could result in unsafe operating characteristics.
Navigation Lights (available on Pro 102 and Pro 120 models) The lights should always be used if there are poor lighting conditions, e.g. dusk, dawn, fog etc. If you are anchored or not moving only the stern light (sometimes called an all around light) should be on. If the boat is moving or underway both the bow lights and stern light must be on. See Electrical Systems Overview for light installation instructions. Traveling Across the Water Do not be concerned if you notice a slight hull flexing during use.
significantly reduce performance. • Do not wind the winch too tight. Just enough to snug it against the winch stop is adequate. Over tightening may distort the bow over time. • Loosen the transom or gunwale tie down straps if the boat will be left on the trailer for more than 1-2 days. If the straps are left tight the boat may distort under pressure. CARE AND MAINTENANCE • With minimal care and maintenance, your boat has been designed to provide you with many years of enjoyment.
STORAGE • Remove the boat from the water. Leaving the boat in the water for any longer than a few days will promote algae growth on the hull. • Winter can be very hard on boats. We advise cleaning and coating electrical fittings with CRC 56 or battery terminal protectant prior to storage. For best results we suggest a mooring cover, which prevents water and debris from accumulating. Custom fit boat covers are available from KL Industries. Please call our Customer Support Department or order online at www.
Please Choose Your Model Pro 102 Pro 94 Twin padded swivel fishing chairs Twin swivel fishing chairs Livewell with aerator Livewell with drain Trolling motor plug-in socket Bow navigation light Thru-transom drain Battery box (battery not included) Battery compartment (battery not included) Also Features: • Meets CE and US Coast Guard Safety Standards • Made of durable, dentresistant High Density Polyethylene • Fits in the back of a pickup, no trailer needed • Pre-wired for trolling motor • Liv
*Please have serial number available when ordering Battery Strap w/holder Rivet for Battery Strap (need 4) Carpet Green per Yard Cast Deck Green Front Kit (Kit includes screws) 11349 Cast Deck Green Rear Kit (Kit includes screws) 12537 Hinge 0127 Screws for Hinge (need 6) 0017 Circuit Breaker 50 Amp 12527 Control Panel 12052 Screw for Control Panel (need 4) 12801 Decal Pro 120 Dk Green 12503 Drain Plug Thru Hull 12504 Gasket for Drain Plug (need 1) 12513 Thru Hull Fitting (livewell) 12
Parts List *Please have serial number available when ordering PRO 102 Requires 50 amp fuse.
WARRANTY Please call us at 231-733-2725 if you have questions or a problem with your boat. Do not return the boat to the retailer. KL Industries, Inc. warrants to the original owner of any KL Industries boat. Any part of the boat that is defective in material or workmanship will be repaired, without charge, at the purchasers’ local dealer or at KL Industries. For personal use, this warranty shall apply for a period of two years on the deck and hull and two years on parts from the date of retail sale.
Optional Accessories Item Description Model Mooring Cover Cover gives years of protection shielding out rain and debris. The elastic cord gives a snug, tight fit. Made of durable water resistant polyester fabric. Cover is supported by seats with backs folded down and by an adjustable center support pole (Pro 120 only) to eliminate puddling. Available in gray. Pro 120 - #11238 Pro 102 - #ABT102CVGY Pro 94 - #ABT94CVGY Deck Motor Mount For use with Pro 120 only.
