HP ® P4014 • P4015 • P4045 CARTRIDGE REMANUFACTURING INSTRUCTIONS CC364A TONER CARTRIDGE CC364X TONER CARTRIDGE SUMMIT 3232 West El Segundo Blvd., Los Angeles, California 90250 USA • Ph +1 310 280 9620 • Fx +1 310 838 7294 • techsupport@uninetimaging.com • www.uninetimaging.com © 2008 UniNet Imaging Inc. All Trademark names are property of their respective owners. Product brand names mentioned are intended to show compatibility only. UniNet Imaging does not warrant downloaded information.
HP P4014, & P40451240/1650 CARTRIDGE REMANUFACTURING UNINET UNINETIMAGING IMAGING INC. INC. •P4015 • BROTHER BROTHER 1240/1650 • • DISASSEMBLING ASSEMBLINGINSTRUCTIONS THE THETONER TONERCARTRIDGE CARTRIDGE REMANUFACTURING THE HP LASERJET P4014, P4015 & P4045 TONER CARTRIDGES By Mike Josiah First introduced in April 2008, the HP LaserJet P4014 engine is a 45-62 ppm (depending on the model), 1200 dpi engine. These printers will most likely replace the 4200/4300 series.
HP P4014, & P40451240/1650 CARTRIDGE REMANUFACTURING UNINET UNINETIMAGING IMAGING INC. INC. •P4015 • BROTHER BROTHER 1240/1650 • • DISASSEMBLING ASSEMBLINGINSTRUCTIONS THE THETONER TONERCARTRIDGE CARTRIDGE Right side of 64A Right side of 64X Left side of 64A Left side of 64X The toner used in these cartridges is also new. HP says it uses their “Enhanced Low-Melt Toner technology”. This toner according to HP uses 15% less energy to fuse to the paper.
HP P4014, & P40451240/1650 CARTRIDGE REMANUFACTURING UNINET UNINETIMAGING IMAGING INC. INC. •P4015 • BROTHER BROTHER 1240/1650 • • DISASSEMBLING ASSEMBLINGINSTRUCTIONS THE THETONER TONERCARTRIDGE CARTRIDGE CARTRIDGE THEORY This illustration gives a nice view of the cartridge as it relates to the printer. The image formation process consists of 8 steps which are split up into five functional blocks. SUMMIT 3232 West El Segundo Blvd.
HP P4014, & P40451240/1650 CARTRIDGE REMANUFACTURING UNINET UNINETIMAGING IMAGING INC. INC. •P4015 • BROTHER BROTHER 1240/1650 • • DISASSEMBLING ASSEMBLINGINSTRUCTIONS THE THETONER TONERCARTRIDGE CARTRIDGE In the first step, the Primary Charge roller (PCR) places a uniform negative DC Bias voltage on the OPC drum surface. The amount of the negative DC Bias placed on the drum is controlled by the printer’s intensity setting. This process is part of the latent Image formation block.
HP P4014, & P40451240/1650 CARTRIDGE REMANUFACTURING UNINET UNINETIMAGING IMAGING INC. INC. •P4015 • BROTHER BROTHER 1240/1650 • • DISASSEMBLING ASSEMBLINGINSTRUCTIONS THE THETONER TONERCARTRIDGE CARTRIDGE The third step (developing block) is where the toner image is developed on the drum by the developing section, (or supply chamber), which contains the toner particles.
HP P4014, & P40451240/1650 CARTRIDGE REMANUFACTURING UNINET UNINETIMAGING IMAGING INC. INC. •P4015 • BROTHER BROTHER 1240/1650 • • DISASSEMBLING ASSEMBLINGINSTRUCTIONS THE THETONER TONERCARTRIDGE CARTRIDGE In the sixth step (fusing block) the image is then fused on to the paper by the fuser assembly, which is comprised of the upper fixing film assembly and the lower fuser roller. The paper passes between a heated upper fixing film assembly and a soft lower rubber roller.
HP P4014, & P40451240/1650 CARTRIDGE REMANUFACTURING UNINET UNINETIMAGING IMAGING INC. INC. •P4015 • BROTHER BROTHER 1240/1650 • • DISASSEMBLING ASSEMBLINGINSTRUCTIONS THE THETONER TONERCARTRIDGE CARTRIDGE REQUIRED TOOLS 1. Toner approved vacuum 2. A small common screwdriver 3. A Phillips head screwdriver 4. Needle nose pliers SUPPLIES NEEDED 1. Dedicated P4015 series toner: 465g for the 64A & 1065g for the 64X (preliminary weights) 2. Replacement drum 3. Wiper blade 4. Doctor blade 5. PCR 6.
HP P4014, & P40451240/1650 CARTRIDGE REMANUFACTURING UNINET UNINETIMAGING IMAGING INC. INC. •P4015 • BROTHER BROTHER 1240/1650 • • DISASSEMBLING ASSEMBLINGINSTRUCTIONS THE THETONER TONERCARTRIDGE CARTRIDGE 1. Place the cartridge with the toner hopper facing up and towards you. This will orient the cartridge for right and left sides. 3. On the opposite side of the cartridge, carefully pry off the drum cover plastic arm. The spring will probably pop off, take care not to loose it.
HP P4014, & P40451240/1650 CARTRIDGE REMANUFACTURING UNINET UNINETIMAGING IMAGING INC. INC. •P4015 • BROTHER BROTHER 1240/1650 • • DISASSEMBLING ASSEMBLINGINSTRUCTIONS THE THETONER TONERCARTRIDGE CARTRIDGE 6. Remove the five screws from the left end cap. 7. Remove the right and left side end caps from the cartridge. Note that the gears do not come off the gear (right) end cap. 8. Separate the toner hopper and waste chamber. 9.
HP P4014, & P40451240/1650 CARTRIDGE REMANUFACTURING UNINET UNINETIMAGING IMAGING INC. INC. •P4015 • BROTHER BROTHER 1240/1650 • • DISASSEMBLING ASSEMBLINGINSTRUCTIONS THE THETONER TONERCARTRIDGE CARTRIDGE 10. Remove the drum. 11. Remove the PCR. 12. Remove the two screws from the wiper blade. 13. Remove the wiper blade from the cartridge and clean out the waste toner. SUMMIT 3232 West El Segundo Blvd.
HP P4014, & P40451240/1650 CARTRIDGE REMANUFACTURING UNINET UNINETIMAGING IMAGING INC. INC. •P4015 • BROTHER BROTHER 1240/1650 • • DISASSEMBLING ASSEMBLINGINSTRUCTIONS THE THETONER TONERCARTRIDGE CARTRIDGE 14. Due to the high speed and page counts of these cartridges, we recommend that the wiper blades be replaced. Make sure that the wiper blade foam seals are clean. 15. Install the new wiper blade and two screws. 16. Clean the PCR with your standard PCR cleaner. 18.
HP P4014, & P40451240/1650 CARTRIDGE REMANUFACTURING UNINET UNINETIMAGING IMAGING INC. INC. •P4015 • BROTHER BROTHER 1240/1650 • • DISASSEMBLING ASSEMBLINGINSTRUCTIONS THE THETONER TONERCARTRIDGE CARTRIDGE 19. Install the drum small gear side first onto the drum axle pin 20. Install the white plastic drum bushing and screw. If the OEM drum grease is dirty, clean it off with alcohol, and replace with white lithium grease. 21.
HP P4014, & P40451240/1650 CARTRIDGE REMANUFACTURING UNINET UNINETIMAGING IMAGING INC. INC. •P4015 • BROTHER BROTHER 1240/1650 • • DISASSEMBLING ASSEMBLINGINSTRUCTIONS THE THETONER TONERCARTRIDGE CARTRIDGE 23. Note the location of the spring that sits between the MRS holder and the hopper. Remove the two screws, spring and the holder. 24. Remove the MRS assembly. SUMMIT 3232 West El Segundo Blvd., Los Angeles, California 90250 USA • Ph +1 310 280 9620 • Fx +1 310 838 7294 • techsupport@uninetimaging.
HP P4014, & P40451240/1650 CARTRIDGE REMANUFACTURING UNINET UNINETIMAGING IMAGING INC. INC. •P4015 • BROTHER BROTHER 1240/1650 • • DISASSEMBLING ASSEMBLINGINSTRUCTIONS THE THETONER TONERCARTRIDGE CARTRIDGE 25. Remove the two doctor blade screws and the doctor blade. Note the clear plastic strip that covers the DB screws. Slide the screwdriver under the strip. Be careful not to damage the strip! 26. Remove the fill plug and clean out all the remaining toner in the supply hopper 27.
HP P4014, & P40451240/1650 CARTRIDGE REMANUFACTURING UNINET UNINETIMAGING IMAGING INC. INC. •P4015 • BROTHER BROTHER 1240/1650 • • DISASSEMBLING ASSEMBLINGINSTRUCTIONS THE THETONER TONERCARTRIDGE CARTRIDGE 28. Note also the new heavy duty style magnetic roller contact. This when combined with the new larger diameter of the roller, allow the cartridge to run at the higher speeds that these machines are capable of. 29. There are HP-4000 style magnetic roller bushings on each side of the roller.
HP P4014, & P40451240/1650 CARTRIDGE REMANUFACTURING UNINET UNINETIMAGING IMAGING INC. INC. •P4015 • BROTHER BROTHER 1240/1650 • • DISASSEMBLING ASSEMBLINGINSTRUCTIONS THE THETONER TONERCARTRIDGE CARTRIDGE 30. Unlike the HP-4300 series where there are three separate mixing blades in the toner hopper. These cartridges just use one large mixing blade inside the toner hopper. 31. The upper mag. roller section of the toner hopper is different in that is “Floats” on a series of foam seals.
HP P4014, & P40451240/1650 CARTRIDGE REMANUFACTURING UNINET UNINETIMAGING IMAGING INC. INC. •P4015 • BROTHER BROTHER 1240/1650 • • DISASSEMBLING ASSEMBLINGINSTRUCTIONS THE THETONER TONERCARTRIDGE CARTRIDGE 34. Remove the right side small bushing from the magnetic roller sleeve and install it onto the holder. Make sure the tab on the bushing aligns with the slot in the holder. 35. Install the holder 2 screws and spring.
HP P4014, & P40451240/1650 CARTRIDGE REMANUFACTURING UNINET UNINETIMAGING IMAGING INC. INC. •P4015 • BROTHER BROTHER 1240/1650 • • DISASSEMBLING ASSEMBLINGINSTRUCTIONS THE THETONER TONERCARTRIDGE CARTRIDGE 36. Install the MRS drive gear. 37. Install the keyed MRS cover. Make sure that the keyed hole in the cover matches the keyed end of the magnet in the MRS assembly. 38. Fill with appropriate amount of P4015 toner, install the fill plug. 39.
HP P4014, & P40451240/1650 CARTRIDGE REMANUFACTURING UNINET UNINETIMAGING IMAGING INC. INC. •P4015 • BROTHER BROTHER 1240/1650 • • DISASSEMBLING ASSEMBLINGINSTRUCTIONS THE THETONER TONERCARTRIDGE CARTRIDGE 40. Install the right side end cap and five screws. 41. Install the remaining three screws on the left end cap. 42. Install the spring into the drum cover arm as shown. Pull the upper tail of the spring until it fits into the notch in the arm hub. 43.
HP P4014, & P40451240/1650 CARTRIDGE REMANUFACTURING UNINET UNINETIMAGING IMAGING INC. INC. •P4015 • BROTHER BROTHER 1240/1650 • • DISASSEMBLING ASSEMBLINGINSTRUCTIONS THE THETONER TONERCARTRIDGE CARTRIDGE 44. Install the arm onto the cartridge. Pull the arm fully back to release the spring from the notch. Check to make sure the drum cover operates properly.
HP P4014, & P40451240/1650 CARTRIDGE REMANUFACTURING UNINET UNINETIMAGING IMAGING INC. INC. •P4015 • BROTHER BROTHER 1240/1650 • • DISASSEMBLING ASSEMBLINGINSTRUCTIONS THE THETONER TONERCARTRIDGE CARTRIDGE RUNNING THE CLEANING PAGE 1. Press “MENU” on the control panel. 2. Press the down arrow until “CONFIGURE DEVICE” shows on the display. 3. Press the down arrow until “PRINT QUALITY” shows on the display. 4. Press the down arrow until “CREATE CLEANING PAGE” shows on the display. 5. Press OK. 5.
