DIAMOND DISK & 2510 DT Operator’s Manual DIAMOND DISK SERIES 10 DIAMOND DISK & 2510 DT 2510 DT IMPORTANT THE OPERATOR IS RESPONSIBLE FOR ADJUSTING THE MACHINE SINCE MACHINE DOES NOT COME “FIELD READY” FROM FACTORY. CAUTION READ & UNDERSTAND OPERATOR’S MANUAL BEFORE USING MACHINE. See www.summersmfg.com for latest version of all Summers Operator’s Manuals. SUMMERS MANUFACTURING CO., INC. WEB SITE: www.summersmfg.com MADDOCK, NORTH DAKOTA 58348 DEVILS LAKE, NORTH DAKOTA 58301 8Z1090 © Summers Mfg.
Warranty Summers warrants only products of its manufacture against operational failure caused by defective materials or workmanship which occur during normal use within 12 months from the date of purchase by the end user from Summers’ dealer.
GENERAL INFORMATION This book is composed of four basic sections: Safety, Assembly, Operation and Maintenance, and Parts. The Assembly Section provides complete instructions for the proper assembly of your Summers DIAMOND DISK & 2510 DT. The Operation Section provides information for the proper operation and maintenance of your Summers DIAMOND DISK & 2510 DT. A complete parts breakdown is provided in the Parts Section. Parts are referenced in each drawing with the Summers Manufacturing Part Number.
TABLE OF CONTENTS SECTION 1 - SAFETY Safety-Alert Symbol & General Safety Practices................................................................................................. 1-1 Safety Decals...............................................................................................................................................1-2 - 1-6 SECTION 2 - ASSEMBLY General Assembly Safety Practices...........................................................................................................
SECTION 1 - SAFETY SAFETY-ALERT SYMBOL This symbol is used to denote possible danger and care should be taken to prevent bodily injury. This symbol means: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Definition of each Signal Word used in conjunction with the Safety-Alert symbol. DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is to limited to the most extreme situations.
SECTION 1 - SAFETY SAFETY DECALS A. KEEP SAFETY DECALS CLEAN. B. REPLACE missing or unreadable decals. New decals are available from your Summers dealer by ordering correct part number (PN) located on decal. C. Locations shown on Page 1-6. 1. TRANSPORT LOCK WARNING DECAL (PN 8Z0075) 2. GENERAL CAUTION DECAL (PN 8Z0276) 3.
SECTION 1 - SAFETY 4. INSTALLING CYLINDER LOCKS DECAL (PN 8Z0342) 5. STAYING CLEAR OF WINGS DECAL (PN 8Z0344) 6.
SECTION 1 - SAFETY 7. PINCH POINT DECAL (PN 8Z0087) 8. GANG BEARING GREASE (PN 8Z0350) 9.
SECTION 1 - SAFETY 10. RED-ORANGE REFLECTOR (PN 8Z0805) 11. RED REFLECTOR (PN 8Z0810) SAFETY LIGHT OPERATION The Summers Safety Light Kit is equipped with a 7 pin connector. To protect 7 pin connector, store in dust cap (8K8067) when not attached to towing vehicle.
DIAMOND DISK/2510 DT DECALS 8Z0805 8Z0810 RED-ORANGE REFL RED REFL SECTION 1 - 8Z0344 WING DANGER 8Z0087 PINCH POINT DANGER 8Z0344 8Z0350 WING DANGER GREASE DECAL 1-6 8Z0800 8Z0810 AMBER REFL RED REFL 8Z0805 PINCH POINT DANGER RED-ORANGE REFL 8Z0094 DIAMOND DISK 8Z0095 8Z0342 2510 DT CYL.
SECTION 2 - ASSEMBLY GENERAL ASSEMBLY SAFETY PRACTICES YOU ARE RESPONSIBLE for the safe assembly of the machine. BLOCK UP ANY RAISED PART of the machine. Be sure machine is stable after blocking. DO NOT ALLOW CHILDREN or other unauthorized persons within the assembly area. ALWAYS INSPECT LIFTING CHAINS AND SLINGS for damage or wear. BE SURE LIFTING DEVICE IS RATED TO HANDLE THE WEIGHT.
SECTION 2 - ASSEMBLY ASSEMBLY INSTRUCTIONS FOR 18.5 FT. THRU 32.5 FT. Refer to illustrations and follow these steps when assembling. The machine should be placed in an area that allows ample room for assembly in the field position. CAUTION: For safety purposes, always block equipment while working on it. MAIN FRAME: Refer to pages 4-2 and 4-3 when assembling main frame. Place left and right center frames on stable supports approximately 3 feet off floor.
SECTION 2 - ASSEMBLY WING LIFT HYDRAULIC SYSTEM Refer to page 4-6 when assembling the wing lift system (24-1/2’ through 32-1/2’ units only). Mount lift cylinders to adjustment bolts and route hoses as shown. Fill lift cylinders with oil before attaching lift linkage. Position adjustment bolts by starting end nuts so they are flush with bolt. Once lift cylinders have been filled with oil and cycle smoothly, connect wing lift linkage. Raise wings by fully retracting lift cylinders.
SECTION 2 - ASSEMBLY ASSEMBLY INSTRUCTIONS FOR 38.5 FT., 44.5 FT. & 47 FT. Refer to illustrations and follow these steps when assembling. The machine should be placed in an area that allows ample room for assembly in the field position. CAUTION: For safety purposes, always block equipment while working on it. MAIN FRAME: Refer to pages 4-2 and 4-7 or 4-8 when assembling main frame. Place left and right center frames on stable supports approximately 3 feet off floor.
SECTION 2 - ASSEMBLY HITCH Attach hitch to center frame using (2) 1-1/2” dia. x 10-5/8” pins and secure with 7/16” x 3-1/2” bolts and locknuts. Position in top set of holes. 8K4950, Front Center Disk Blade, cannot be used with hitch in lower set of holes. Center with 1-1/2” ID x 10GA flat washers on outside of Main Frame pivots. GANG MOUNTING Refer to gang layout on page 2-19 and illustrations on page 4-10. On Diamond Disk position gangs so notched blades are located at rear center of disk.
SECTION 2 - ASSEMBLY ASSEMBLY INSTRUCTION FOR ALL SIZES MOUNTING WEIGHT PACKAGES Mount weight packages on outside of wings in location that will not interfere with disk gang or tire travel. Install 1/2 weight packages (6 suitcase weights with mounting angles and hardware) by positioning mounting angles 8-1/2” apart. Secure with 3/4” U-bolts, lockwashers and nuts. Fully tighten hardware on one mounting angle. Hand tighten mounting hardware on second mounting angle, this must be free to slide.
SECTION 2 - ASSEMBLY 21 1/2' LEGEND: 5 Blade - Gang Size 8K2652 - Gang PN (8K4692) - Scraper Tube PN 15 1/2" 15 1/2" 20" 40" 40" 20" 50" 50" 6 blade 8K2462S (DT) 8K2662S (Diamond) (8K4690) X 6 blade 8K2460S (DT) 8K2660S (Diamond) (8K4690) X X X 7 blade 8K2470 (DT) 8K2670 (Diamond) (8K4698) 7 blade 8K2472 (DT) 8K2672 (Diamond) (8K4698) 40" 6 blade 8K2460 (DT) 8K2660 (Diamond) (8K4630) 40" 20" 16 6 blade 8K2460C (DT) 8K2660C (Diamond) (8K4630) X = 8K4449 OFFSET SCRAPER LOCATION WITH 8K442
SECTION 2 - ASSEMBLY 28' LEGEND: 5 Blade - Gang Size 8K2652 - Gang PN (8K4692) - Scraper Tube PN 15 1/2" 15 1/2" 30" 30" Front 30" 30" 20" 20" 30" 30" 40" 40" 8 blade 8 blade 8K2482S (DT) 8K2480S (DT) 8K2682S (Diamond) 8K2680S (Diamond) (8K4700) (8K4700) X X 9 blade 8K2492 (DT) 8K2692 (Diamond) (8K4650) 9 blade 8K2490 (DT) 8K2690 (Diamond) (8K4650) 8K9250 2510 DT 8K9250 DIAMOND 50" 7 blade 8K2470 (DT) 8K2670 (Diamond) (8K4640) 50" 20" 20" 30" 30" 30" 9 blade 8K2490C (DT) 8K2690C (Di
LEGEND: 5 Blade - Gang Size 8K2652 - Gang PN (8K4692) - Scraper Tube PN 38 1/2' 15 1/2" 15 1/2" 30" Front 30" 40" 40" 20" 20" 50" 50" 20" 20" 30" 30" 30" 9 blade 8K2492S (DT) 8K2692S (Diamond) (8K4710) X 9 blade 8K2490S (DT) 8K2690S (Diamond) (8K4710) 7 blade 8K2470 (DT) 8K2670 (Diamond) (8K4630) 2-9 8 blade 8K2482 (DT) 8K2682 (Diamond) (8K4650) 8 blade 8K2480 (DT) 8K2680 (Diamond) (8K4650) 8K9250 DIAMOND 8K9250 2510 DT 8K9250 2510 DT 8K9250 DIAMOND 50" 7 blade 8K2470 (DT) 8K2670
SECTION 2 - ASSEMBLY 2-10
SECTION 2 - ASSEMBLY SECTION 2 - ASSEMBLY 44 1/2' LEGEND: 5 Blade - Gang Size 8K2652 - Gang PN (8K4692) - Scraper Tube PN 15 1/2" 30" 40" 15 1/2" Front 30" 40" 20" 20" 40" 40" 40" 40" 20" 30" 9 blade 8K2492S (DT) 8K2692S (Diamond) (8K4710) X 40" 9 blade 8K2490S (DT) 8K2690S (Diamond) (8K4710) 20" 30" X 40" 10 blade 8K2500 (DT) 8K2700 (Diamond) (8K4660) 10 blade 8K2502 (DT) 8K2702 (Diamond) (8K4660) 9 blade 8K2492 (DT) 8K2692 (Diamond) (8K4660) 8 blade 8K2480 (DT) 8K2680 (Diamond) (8K4650
SECTION 2 - ASSEMBLY SECTION 2 - ASSEMBLY 47' LEGEND: 5 Blade - Gang Size 8K2652 - Gang PN (8K4692) - Scraper Tube PN 15 1/2" 30" 40" 15 1/2" Front 30" 40" 20" 20" 40" 40" 30" 30" 30" 40" X 30" 6 blade 8K2462 (DT) 8K2662 (Diamond) (8K4630) X 30" 9 blade 8K2492S (DT) 8K2692S (Diamond) (8K4710) 9 blade 8K2490S (DT) 8K2690S (Diamond) (8K4710) 40" X 30" 6 blade 8K2460 (DT) 8K2660 (Diamond) (8K4630) 7 blade 8K2474 (DT) 8K2674 (Diamond) (8K4635) 7 blade 8K2473 (DT) 8K2673 (Diamond) (8K463
8X0306 3/4" LW 2-13 SECTION 2 - ASSEMBLY 8X0260 3/4" N 8X0317 3/4" FW 8X0114 3/4 x 3" 8X0281 NY-LOCK 1" 8X0138 1 X 5-1/2" 8X0143 1X5" 8K6313 8K1080 8X0281 8X0044 NY-LOCK 1" 7/16" X 3-1/2" 1. INSTALL 8K1075 SPLICE TUBE WITH HARDWARE AS SHOWN, AND TIGHTEN. 2. INSTALL 8K1080 GANG MOUNT TUBE WITH 8K1660 PIN. RETAIN WITH 8X0044 BOLT AND 8X0234 NUT. 3. INSTALL 8K6313 CYLINDER AS SHOWN WITH 8X0138 BOLT AT BASE END OF CYLINDER, AND 8X0143 BOLT AT ROD END. INSTALL 8X0281 NUTS AND TIGHTEN. DO NOT OVERTIGHTEN.
2-14 SECTION 2 - ASSEMBLY 8K5520 3/4 X 6-1/8 X 7-1/2" 8X0260 3/4" N 8X0306 3/4" LW 8K5505 3/4 X 2-1/8 X 4-1/4" 8X0306 3/4" LW 8X0260 3/4" N 8X0318 3/4" FW 1. INSTALL 8J2352NL GANG AS SHOWN. 8J0192 LEAVE 8K5520 U-BOLTS LOOSE TO ALLOW 8J3246 CENTERING OF THE GANG. ONCE GANG HAS BEEN CENTERED ON MACHINE, TIGHTEN U-BOLTS. 2. INSTALL 8J3246 SCRAPER MOUNT TUBE, AS SHOWN. CENTER TUBE ON GANG. 3. INSTALL (2) 8J0192 SCRAPERS ON 8J3246 MOUNT TUBE. CENTER SCRAPERS ON CENTER 2 SPOOLS.
8J5200 #10(F)X#6(M) BUSH 8N7000 ADJ PRESS MNFLD 8J5710 #10 JIC(F-SW)X#10 JIC(M)90*ADP 8J5620 3/4" X #6 JIC (F-SW) 8J5550 1-1/16" - 12ORBX#10JIC(M)STR 8J5510 3/4" ORB X #6 JIC(M) 8J7040 THERMAL RELIEF A 8D0340 3/4 X 4 X 7-3/4" 8X0300 5/16" LW 8J6030 7/8"X#10(M) 90° ADP 8J6000 9/16ORB X #6JIC(M) 90° 2-15 8J6030 7/8"X#10(M) 90° ADP 8X0021 5/16 X 3/4" 8K0050 8X0306 3/4" LW 8X0260 3/4" N 10/2/2012 9K2827.
NOTE: BLOCK IS CONFIGURED FOR USE ON TRACTORS WITH CLOSED-CENTER HYDRAULIC SYSTEMS. FOR USE ON OPEN-CENTER HYDRAULIC SYSTEMS, HEX PLUG MUST BE MOVED FROM CP1 TO CP2, AND HOLLOW HEX PLUG MOVED FROM CP2 TO CP1. 8D3212 3/4" ORB TIP ISO 8J5510 3/4" ORB X #6 JIC(M) 8N3228 3/8 X 228" + 8J5100 UNION + 8N3228 3/8 X 228" (TO PORT P2) 8N3035 3/8 X 35" (PORT B TO CYL ROD) 8N3028 3/8 X 28" (PORT A TO CYL BASE) 10/2/2012 9K2827.
33 1/2" 33 1/2" 2-17 8H2314 (52") 8H2316 (REQUIRED ON CENTER SECTIONS ONLY) 8HD5180 8HD5381 10/2/2012 9K2827.
SECTION 2 - ASSEMBLY OPERATING INSTRUCTIONS IMPORTANT: Rear coulter gang is designed to work with active hydraulic down pressure. See note on Page 2-16 on installation instructions to configure to either closed-center or opencenter hydraulic system tractors. 1. Plug rear coulter gang hydraulic hoses into desired tractor outlet. Insure that tips and couplers are clean. At the tractor, adjust hydraulic flow to 30% of maximum and to constant vs. timed output. 2.
SECTION 2 - ASSEMBLY M104 3-BAR HARROW MOUNTING LAYOUT FOR DIAMOND DISK Front 8K9918 18.5' 36 1/2" 36 1/2" 33 1/2" 33 1/2" 8H1610 LONG UNIV 8H1610 LONG UNIV 8H2314 (52") 8H1600 SHRT UNIV 10' M104 8H2316 10' M104 6" 6" 8HD5401 8HD5401 12" 8/21/2013 2-19 9K1827.
SECTION 2 - ASSEMBLY M104 3-BAR HARROW MOUNTING LAYOUT FOR DIAMOND DISK Front 8K9921 21.5' 65 1/4" 65 1/4" 31" 31" 8H1602 SHRT HI-CLR 8H1602 SHRT HI-CLR 8H1600 SHRT UNIV 8H1600 SHRT UNIV 8H2314 (52") 8HD5361 6' M104 8HD5361 8" 6' M104 6" 8" 6" 12" 8HD5401 10' M104 10/2/2013 2-20 9k2127.
Front 8K9924 24.5' 9 1/2" 9 1/2" 55" 55" 23 1/2" 8H1498 (3") 32 1/2" 8H1602 SHRT HI-CLR 32 1/2" 8H1602 SHRT HI-CLR 2-21 8H1602 SHRT HI-CLR 8H1610 LONG UNIV 8HD6150 8H2300 (34") 8H1610 LONG UNIV 8H1600 SHRT UNIV 8H1498 (3") 8HD6150 8H2314 (52") 8H2316 8X0072 1/2" X 3-3/4" 8HD5361 8HD5361 6' M104 6' M104 8HD5381 8' M104 8" 8HD5361 6' M104 8/21/2013 9K2427.
Front 8K9928 28' 12" 12" 55" 55" 8H1600 SHRT UNIV 35 1/2" 33 1/2" 33 1/2" 8H1602 SHRT HI-CLR 8H1504 (4") 8H1504 (4") 8H2300 (34") 8HD6150 8H1610 LONG UNIV 8X0072 1/2" X 3-3/4" 8H2314 (52") 8H2316 8HD5361 6' M104 8HD5361 8" 6' M104 8" 6" 8HD5381 8' M104 LAYOUT IS SYMMETRICAL 6" 12" 8HD5381 8' M104 8/21/2013 9K2827.
M104 3-BAR HARROW MOUNTING LAYOUT FOR DIAMOND DISK Front 8K9932 32.5' 30 3/4" 30 3/4" 8H1600 SHRT UNIV 59 1/2" 59 1/2" 36" 2-23 31" 8H1612 LONG HI-CLR 31" 8HD5097 8H1602 SHRT HI-CLR 8H2300 (34") 8X0072 8H1610 LONG UNIV 8HD6150 8H2314 (52") 8HD5097 8HD5381 8HD5381 8' M104 8' M104 8" 8" 6" 6" 8HD5381 8' M104 LAYOUT IS SYMMETRICAL 12" 8HD5381 8' M104 8/21/2013 9K3227.
Front 8K9938 38.5' 37" 37" 82" 82" 33 1/2" 2-24 8H1610 LONG UNIV 8H1612 LONG HI-CLR 37 1/2" 37 1/2" 33 1/2" 8H1602 SHRT HI-CLR 8X0072 1/2" X 3-3/4" 8H1499 (2") 8X0096 5/8"X4" 8HD6150 8H1600 SHRT UNIV 8H2314 (52") 8H2316 8HD5401 8HD5401 10' M104 10 M104 8" 8" 8HD5401 10' M104 6" 6" 8HD5401 10' M104 12" LAYOUT IS SYMMETRICAL 8/22/2013 9K3827.
SECTION 2 - ASSEMBLY SECTION 2 - ASSEMBLY M104 3-BAR HARROW MOUNTING LAYOUT FOR DIAMOND DISK Front 8K9944 44.
SECTION 2 - ASSEMBLY SECTION 2 - ASSEMBLY 47' 8H1612 LONG HI-CLR 8K9947 50" 50" 28" 28" 80 1/2" 80 1/2" 38" 8H1612 LONG HI-CLR 38" 8H2300 34" ARM 8H1602 SHRT HI-CLR 8H1602 SHRT HI-CLR 8HD5361 8H1610 LONG UNIV 8H2300 34" ARM 8' M104 8H2316 8HD5381 6' M104 8HD5361 8H2314 52" ARM 8H2314 52" ARM 8H2300 34" ARM 8H1612 LONG HI-CLR 8H1610 LONG UNIV 6' M104 8H1499 2" SPACER 8X0096 5/8X4" 33 1/2" 8H1600 8H1600 SHRT UNIV SHRT UNIV 8H1602 SHRT HI-CLR 8H1612 LONG HI-CLR 38" 33 1/2" 8H1
SECTION 2 - ASSEMBLY ROLLING BASKET MOUNTING LAYOUT 8K9818 18.5' 8H1600 SHRT UNIV 8S0358 5/8 x 3-1/16 x 4-1/2" 8H1610 LONG UNIV 8H2314 (52") 8C9010 33 1/2" 8H2719 33 1/2" 36 1/2" 8H2719 36 1/2" 8X0256 5/8" FLNG NUT 9/9/2013 2-27 9K1827.iam/ 18.
SECTION 2 - ASSEMBLY ROLLING BASKETS MOUNTING LAYOUT 8K9821 21.5' 31 1/2" 31 1/2" 40" 25" 40" 25" 8H1612 LONG HI-CLR 8H1612 LONG HI-CLR 8H2314 (52") 8C9010 8H1600 SHRT UNIV 8H2718 (8') 8H2718 (8') 8H2716 (6') 10/1/2013 2-28 9k2127.iam/21.
ROLLING BASKETS MOUNTING LAYOUT 8K9824 24.5' 8H1612 LONG HI-CLR 2-29 8H1600 SHRT UNIV 8H2300 8H2716 (6') 8H1602 SHRT HI-CLR 27" 8H1610 LONG UNIV 8H2314 (52") 8H2316 8H1612 LONG HI-CLR 8H1602 SHRT HI-CLR 8C9010 8H2718 (8') 23 1/2" 46" 29" 32 1/2" 9/9/2013 8H2716 (6') 8H2716 (6') 55" 36" 8H2300 27" 9K2427.iam/24.
ROLLING BASKET-ONLY 28' DIAMOND DISK 2510 8K9828 28' 8H1610 LONG UNIV 8H1600 SHRT UNIV 2-30 8C9010 8H2300 8H1602 SHRT HI-CLR 8H2314 (52") 8H2716 (6') 137 1/2" 111" 8H2716 (6') 64 1/2" 8H2718 (8') 33 1/2" 0" 33 1/2" 64 1/2" 111 1/2" 138" 8H2718 (8') 9/10/2013 9K2827.
ROLLING BASKET-ONLY 8K9832 32.
ROLLING BASKET ONLY 8K9838 38.5' DIAMOND DISK 2510 8H1612 LONG HI-CLR 2-32 8H2300 (34") 8H1498 8H1600 SHRT UNIV 8H1602 SHRT HI-CLR 8X0073 1/2 X 5" 8H1610 LONG UNIV 8X0242 NY-LOCK 1/2" N 8H1498 8H1498 8H1610 LONG UNIV 8H1602 SHRT HI-CLR 8H1498 8H2314 (52") 8C9010 A 33 1/2" 80 1/2" 33 1/2" 80 1/2" 153 7/16" 153 7/16" 201 7/16" 201 7/16" 8X0091 8H2719 10' ROLLING BASKET 5/8 X 1 3/4" 8H2719 10' ROLLING BASKET 8X0256 8H2316 5/8" FLNG NUT DETAIL A SCALE 1 / 18 9/6/2013 9K3827.
SECTION 2 - ASSEMBLY SECTION 2 - ASSEMBLY ROLLING BASKET MOUNTING LAYOUT 8K9844 44.5' 8H1612 LONG HI-CLR 8H1602 SHRT HI-CLR 8H1602 SHRT HI-CLR 8H1610 LONG UNIV 8H1600 SHRT UNIV 8H2716 (6') 8H1612 LONG HI-CLR 8H2300 (34") 8H2716 (6') 8H2314 (52") 8C9010 8H2716 (6') 8H2716 (6') A 239" 213" 165" 138" 80 1/2" 33 1/2" 8H2719 (10') 33 1/2" 8X0091 5/8 X 1 3/4" 8H2315 80 1/2" 138" 165" 213" 239" 8H2719 (10') 8X0256 5/8" FLNG NUT DETAIL A SCALE 1 / 15 2-33 9/10/2013 9K4427.
SECTION 2 - ASSEMBLY SECTION 2 - ASSEMBLY ROLLING BASKET MOUNTING LAYOUT 8K9847 47' 8H1612 LONG HI-CLR 8H1602 SHRT HI-CLR 8H1612 LONG HI-CLR 8H1602 SHRT HI-CLR 8H1602 SHRT HI-CLR 8H1602 SHRT HI-CLR 8H1612 LONG HI-CLR 8H1612 LONG HI-CLR 8H2300 (34") 8H1610 LONG UNIV 8H1610 LONG UNIV B 8H1600 SHRT UNIV C 8H2716 (6') 8H2716 (6') 8H2314 (52") 8C9010 8H2718 (8') 8H2718 (8') A 267 1/2" 239 1/2" 190" 152" 8H2719 (10') 71 1/2" 33 1/2" 0" 33 1/2" 71 1/2" 8H2719 (10') 190" 152" 5/8
SECTION 2 - ASSEMBLY OPTIONAL FRONT CASTER INSTRUCTIONS (2-35 to 2-45) 2-35 8K1065 8X0285 1 1/2" N 8X0315 1-1/2" LW 8K1020 8X0155 1.5" X 9" INSTALL NEW SPLICE TUBE (8K1065) AS SHOWN. INSTALL HITCH TOWERS (8K1020) WITH 1.5" BOLTS. 8/1/2013 9K4727.
8X0307 7/8" LW A 8X0130 7/8" X 2" SECTION 2 - ASSEMBLY 2-36 DETAIL A 8X0132 7/8" X 2-1/2" 8K1030 7CC0510 8X0307 7/8" LW 8X0268 7/8" N INSTALL HITCH TOWER BRACES (8K1030) 8/1/2013 9K4727.
8L0246 2-37 8X0044 7/16" X 3-1/2" 8CC6000 8CC6020 8X0234 7/16" LNUT 8T3620 8T3620 8/1/2013 9K4727.
8X0202 3/8" LN 8X0320 3/8" FW 2-38 8X0015 3/8" X 3 3/4" 8X0292 2" SLTD N 8K5200 7L2150 7P8530 8L0320 8X0261 3/4" LN 8K7037 8X0072 1/2" X 3-3/4" 8X0113 3/4" X 5" 8K1105S 8CC6035 8X0311 1 1/4" LW 8X0284 1 1/4" N SECTION 2 - ASSEMBLY INSTALL 8X0366 2" ID FLAT WASHER (NOT SHOWN) UNDER 8X0292 NUT AS REQUIRED 8CC6030 8X0242 NY-LOCK 1/2" N 8/1/2013 9K4727.
8X0285 1 1/2" N 8CC6028 8X0111 3/4" X 2-1/2" 8X0306 3/4" LW 8X0318 3/4" FW 8X0260 3/4" N 8X0111 3/4" X 2-1/2" 8X0318 3/4" FW 8X0306 3/4" LW 8K9106 2-39 SECTION 2 - ASSEMBLY 8T1040B RIGHT (SHOWN) 8T1037 LEFT 8D9108 1/4 X 2" RP 8/2/2013 9K4727.
8K4950 8X0355 2-40 8X0044 7/16" X 3-1/2" 8K1640 8CC4000 8X0234 7/16" LNUT INSTALL HITCH (8CC4000) AND SINGLE DISK (8K4950) AS SHOWN 8/2/2013 9K4727.
SECTION 2 - ASSEMBLY 2-41 WELD BOTTOM OF BOLT PLATE (7CC0150) TO TUBE AS SHOWN. BEAD SIZE = 3/4". DO NOT WELD ACROSS FACE OF TUBE. 8/2/2013 9K4727.
24 1/2' - 32 1/2' DISK CASTER HYD.
38 1/2' - 47' DISK CASTER HYD.
SECTION 2 - ASSEMBLY 2-44
SECTION 2 - ASSEMBLY 2-45
SECTION 2 - ASSEMBLY HYDRAULIC CYLINDER LAYOUT 24-1/2’ - 47’ MAIN LIFT 4” X 10” 6” X 10” 5-1/2” X 10” 5” X 10” 2-46 4-1/2” X 10”
SECTION 3 - OPERATION & MAINTENANCE START-UP AND HYDRAULIC OPERATION INITIAL START UP PROCEDURE FOR DISK LIFT HYDRAULIC CYLINDERS Before lowering the wings, remove the safety lock pins and place them in the storage positions. After wings are lowered, extend cylinders fully. This disk has a Master-Slave Hydraulic Lift System. Fully extend hydraulic cylinders and maintain hydraulic pressure for 30 seconds to insure all air is purged from system. See diagram on previous page.
SECTION 3 - OPERATION & MAINTENANCE FIELD OPERATION The following procedure should be used for field operation of your Summers Diamond Disk & 2510 DT. 1. Remove wing safety lock pins and transport locks and place in their storage positions. 2. Lower wings for field operation. 3. Level disk. The disk should be adjusted in a level area of the field. 18-1/2’ and 21-1/2’ Machines To set depth, install stroke control collars on the front center cylinder (5” dia. x 10” stroke).
SECTION 3 - OPERATION & MAINTENANCE TRANSPORTING The Summers Diamond Disk & 2510 DT are equipped with manual wing and center lift cylinder locks. The following procedure should be used to prepare disk for transport. 1. Check that wing locks are in the storage positions. 2. Fully extend main lift cylinders, quickly lower disk approximately 1”, raise wings. 3. Install Road the implement at a reasonable speed not to exceed 20 miles per hour.
SECTION 3 - OPERATION & MAINTENANCE TROUBLESHOOTING NO. PROBLEM 1 Trash buildup ahead or behind chisel plow shank. 2 3 4 5 6 7 8 9 Leaving center valley Gangs plugging. Poor penetration, center section. CAUSE Working in unusually heavy trash. Rear gangs cutting too deep. Extremely wet field conditions. Scrapers adjusted improperly. Disk not running level from front to rear. Wheels are holding disk out of the ground. Hydraulic cylinders Hydraulics have driftnot synchronized.
SECTION 3 - OPERATION & MAINTENANCE PROPER BOLT USE DO NOT use these values if a different torque value or tightening procedure is given for a specific application. Torque values listed are for general use only. Check tightness of fasteners periodically.
SECTION 3 - OPERATION & MAINTENANCE NOTES 3-6
SECTION 4 - PARTS BRING OWNER REGISTER INFORMATION LOCATED AT THE BEGINNING OF THIS MANUAL WHEN ORDERING PARTS (SERIAL NUMBER IS LOCATED AT FRONT OF DISK BY HITCH PIECE).
SECTION 4 - PARTS 4-2
SECTION 4 - PARTS 4-3 SECTION 4 - PARTS
SECTION 4 - PARTS SECTION 4 - PARTS 4-4
SECTION 4 - PARTS 4-5 SECTION 4 - PARTS
SECTION 4 - PARTS SECTION 4 - PARTS 4-6
SECTION 4 - PARTS 4-7 SECTION 4 - PARTS
SECTION 4 - PARTS SECTION 4 - PARTS MAIN FRAME - 47' UNITS 8K1090 8K1093 8K1755 8X0265 3/4" LN 8X0523 ROLL PIN 8X0306 3/4" LW 8X0315 1-1/2" LW 8X0285 1 1/2" N 8X0285 1 1/2" N 8X0266 3/4" FN 8K1683 8X0266 3/4" FN 8K1212 8X0115 3/4 X 3-1/2" 8X0317 3/4" FW 8X0242 NY-LOCK 1/2" N 8X0270 7/8" LN 8X0044 7/16" X 3-1/2" 8K1062 8X0112 3/4X2-1/4" 8K1178 8T3606 A 8X0074 1/2" X 4-1/2" 8K1660 8X0044 7/16" X 3-1/2" 8K7430 8X0044 7/16" X 3-1/2" 8X0234 7/16" LNUT 8K1106 817 HUB ASSY 8K7349 817 AXL
SECTION 4 - PARTS 4-9 SECTION 4 - PARTS
SECTION 4 - PARTS SECTION 4 - PARTS 4-10
SECTION 4 - PARTS SECTION 4 - PARTS 8N3124 3/8" X 124" 8J6010 3/4-16ORB X #6JIC(M) 90° ADP 8N3084 3/8" X 84" 8J5700 #6 JIC(F-SW) X #6 JIC(M) 90° ADP 8W1357 9/16" PLUG 8N3136 3/8" X 136" 8J6000 9/16ORB X #6JIC(M) 90° 8J5682 3/4"X3/4" UNION 8C0650 DETAIL B SCALE 1/8 8J6010 3/4-16ORB X #6JIC(M) 90° ADP 8J5510 3/4" ORB X #6 JIC(M) 8J5980 9/16"-18 ORB M X 3/4"-16 ORB F 8J7040 THERMAL RELIEF 8K1620 8N3160 3/8" X 160" B 8N3180 3/8" X 180" DETAIL A SCALE 1/8 8A1954 8J5690 3/4-16X3/4-16 ORB M-SW 90°
SECTION 4 - PARTS SECTION 4 - PARTS 4-12
SECTION 4 - PARTS Rear Center - Ahead of Rear Gangs 8D0340 6"X4" TUBE 8K5515 4"X4" SQ. TUBE 8C1755 4"X6" TUBE 8X0240 1/2" N MOUNTING INSTRUCTIONS FOR DISK COULTER ASSEMBLY (8K6890) 8X0306 3/4" LW Mount coulter assembly with bracket and hardware provided. Adjust coulter penetration by loosening the 1/2” diameter retaining carriage bolts and sliding coulter assembly up or down to desired working depth.
PN 8X0145 1" X 10.5" 8X0149 1" X 18" DBL PKG. OPT. 8K5515 8K9230 4 8K9230 12 8X0145 4 8X0266 16 8X0280 4 8X0309 4 8X0266 8K9220 8K5515 8K9250.iam/WEIGHT PKG. SECTION 4 - PARTS 4-14 8X0280 6/22/2010 8 8K9220 8X0309 CAUTION: EACH SUITCASE WEIGHT (8K9230) WEIGHS 70#, USE EXTREME CARE WHEN HANDLING THEM.
SECTION 4 - PARTS TRIP ASSEMBLY 8T3200 8X0327 1 1/4" FW 8X0261 3/4" LN 8X0316 1" FW 8T5200 8X0106 3/4" x 2-3/4" 8X0278 8T5020 8X0118A 3/4" X 4-1/4" NOTE: REQUIRES QTY OF 6 FOR COMPLETE ASSEMBLY 8T0600 8T0100 8X0118 3/4 X 4" 8T5000 8T0320 8X0115B 8T3300 8T5150 8K6950 8X0266 3/4" FN 8R6805 SS BUSH 8T6810 8X0264 50° 2-1/4" C-C 1/2"n 8T5050 8X0316 1" FW 8T0322 8X0306 3/4" LW 8X0260 3/4" N 8X0282 8K1070 8D0340 3/4 X 4-1/16 X 7-3/4" NOTE: REQUIRES QTY OF 6 FOR COMPLETE ASSEMBLY 8/28/2013
8J2100 8X0065L 1/2" X 3" CRG BLT 7J2050H 8X0244 1/2" FLG TOP LOCK NUT 8J2150 8J1038 8J1038N 8J2110 4-16 8X0244 1/2" FLG TOP LOCK NUT 8X0064 CRG 1/2 X 1-1/2" 8X0520 ROLL PIN 7J2015 8X0072 1/2" X 3-3/4" 8X0244 1/2" FLG TOP LOCK NUT 8D5312 8J1950C 1" FW 8/30/2010 8J2000.
SECTION 4 - PARTS Summers Mfg. Co., Inc. Front Center Disk Blade (8K4950) Installation Instructions Refer to following Photos, Parts Breakdown and Steps when installing the Front Center Disk Blade. a. Hang Front Center Disk Blade Assembly as shown in Photo A. Use appropriate lifting device, the assembly weighs 129 LB. b. Attach C-Shank to rear cross tube with Mounting Flats (8K4935) and hardware provided - do not tighten. PHOTO A c.
SECTION 4 - PARTS PHOTO C 8X0265 3/4" LN 8K4935 8X0306 3/4" LW HUB & SEAL – GBGI 8D5234 – RETAINER 8D5236FOR – COUNTERFACE (USE AS MANY AS REQUIRED CORRECT TILLAGE DEPTH) 8D5238 – SEAL 8K4930 8K4400 8X0125 3/4" X 10" 8K4922 (STANDARD) 8K4922S (SHALLOW CONCAVE) 8X0123 3/4" X 5.
SECTION 4 - PARTS 4-19
HUB AND AXLE COMPONENTS Assembly Notes: A.Tighten axle nut to 45 ft.-lbs, loosen nut until first slot is aligned with hole in axle, install cotter pin and bend to retain. B. Before towing machine, pack wheel bearings and fill 1/2 of hub cavity with high quality bearing grease. SMC INDUSTRY 2.
SECTION 4 - PARTS 4-21
8W1897 8H1394 8H1327 8H1309 8D5219 8X0269 ARM LENGTH 8H2131A 8H1315 C A B 8X0073 1/2 X 5" 4-22 8X0117 3/4 X 7" 8X0099 5/8" X 6-3/4" 8X0100 5/8" X 8" (GR8 RLLNG BSKT) 8X0101 5/8" X 8" (GR5 MNTD HRRW) 8X0250 5/8" N 8W1204 1/2 X 3 X 3" 8X0261 3/4" LN 8X0246 1/2" FN 8X0123 3/4" X 5.
SECTION 4 - PARTS 4-23
8H2706 (6' BSKT) 8H2708 (8' BSKT) 8H2710 (10' BSKT) 8X0242 NY-LOCK 1/2" N 8X0064 CRG 1/2 X 1-1/2" 8H2702 8S0358 5/8 x 3 x 4-1/2" 8X0303 1/2" LW DETAIL A 8X0069 1/2X3" 8H2664 (4') 8H2666 (6') SECTION 4 - PARTS 4-24 A 8X0327 1 1/4" FW 8X0242 NY-LOCK 1/2" N 8X0095 5/8" X 5" 8X0065 CRG 1/2 X 2" WHERE REQUIRED DUE TO INTERFERENCE WITH MOUNTING ARM (8H2326) 8H2601 8X0244 1/2" FLG TOP LOCK NUT 8X0304 5/8" LW 8H2634 (4' REEL) 8H2636 (6' REEL) 8H2660 8X0253 NY-LOCK 5/8"-11NC 4/24/2013 ROLLING
SECTION 4 - PARTS SUMMERS MFG. CO., INC. 5/10/11 INSTALLATION AND OPERATION INSTRUCTIONS FOR 8K1850 HUBODOMETER W/ HOUSING FOR SUMMERS DIAMOND DISK AND 2510 DT Attach HUB ODOMETER to gang nut as shown in photos with 3/8” x 4-1/2” bolt, flat washers and lock nut. To prevent loosening, rotate gang to insure that bracket is on center and spot weld at locations shown. Position Hubodometer on inside of rear center gang. DO NOT LOCATE HUBODOMETER BENEATH IMPLEMENT WING HINGE OR AT WIDEST POINT OF MACHINE.
SECTION 4 - PARTS NOTES 4-26
SECTION 5 - PART NUMBERS AND DESCRIPTIONS Stock Code Description Stock Code Description 8A4048 8A4050 8A4052 8A4054 8C0270 8C1700 8C1710 8C1718 8C1720 8C1736 8C1740 8C1750 8C1755 8C1760 8C1780 8C1900 8C6010 8C6015 8C9010 8C9017 8C9030 8C9035 8C9040 8C9050 8C9055 8C9060 8D0330 8D0340 8D0350 8D0720 8D0722 8D0724 8D0730 8D0745 8D2440 8D2460 8D2470 8D2730 8D3035 8D3150 8D3152 8D3212 8D5117 8D5210 8D5212 8D5213 8D5214 8D5215 8D5217 8D5219 8D5234 8D5236 8D5238 8D5312 8D5314 8D5317 NYLON TIE .
SECTION 5 - PART NUMBERS AND DESCRIPTIONS Stock Code Description Stock Code Description 8HD0160 8HD0200 8HD5094 8HD5096 8HD5101 8HD5102 8HD5105 8HD5106 8HD5115 8HD5120 8HD5140 8HD5150 8HD5160 8HD5180 8HD6150 8J0910 8J0920 8J1021N 8J1038 8J1038N 8J1950C 8J2001 8J2100 8J2110 8J2150 8J4600 8J5100 8J5110 8J5152 8J5170 8J5200 8J5298 8J5300 8J5310 8J5312 8J5500 8J5510 8J5520 8J5540 8J5600 8J5620 8J5680 8J5690 8J5700 8J5710 8J6000 8J6002 8J6004 8J6010 8J6020 8J6030 8J6060 8J7000 8J7040 8J7116 8J7216 SPRING TI
SECTION 5 - PART NUMBERS AND DESCRIPTIONS Stock Code Description Stock Code Description 8K1532 8K1540 8K1610 8K1620 8K1640 8K1660 8K1680 8K1682C 8K1683 8K1790 8K1830 8K1900 8K1920 8K1995 8K2000 8K2020 8K2050 8K2080 8K2090 8K2102 8K2120 8K2128 8K2130 8K2140 8K2150 8K2152 8K2160 8K2165 8K2170 8K2190 8K3002 8K4000 8K4010 8K4020 8K4130 8K4200 8K4210 8K4300 8K4400 8K4410 8K4415 8K4417 8K4420 8K4423 8K4430 8K4449 8K4450 8K4610 8K4620 8K4630 8K4635 8K4640 8K4650 8K4660 8K4670 8K4680 CYLPULL 1/2X2.5- 12.
SECTION 5 - PART NUMBERS AND DESCRIPTIONS Stock Code Description Stock Code Description 8K7430 8K8000 8K8010 8K8020 8K8030A 8K8060B 8K8067 8K8070B 8K8074 8K8075A 8K8080A 8K8088 8K8090A 8K8092 8K8095A 8K8105A 8K8200 8K8210 8K8650 8K8660 8K9102 8K9106 8K9174 8K9176 8K9178 8K9180 8K9220 8K9230 8K9640 8K9650 8L0251 8L0252 8L0256 8L0258 8L0260 8L0262 8L0266 8L0268 8L0272 8L1060 8L4628 8N3018 8N3028 8N3035 8N3048 8N3060 8N3070 8N3084 8N3096 8N3124 8N3136 8N3150 8N3156 8N3160 8N3180 8N3204 340/65R18 ON 18X11X
SECTION 5 - PART NUMBERS AND DESCRIPTIONS Stock Code Description Stock Code Description 8S1124 8S1126 8S2980 8S2990 8T0100 8T0320 8T0322 8T0400 8T0500 8T0504 8T0600 8T0602 8T0606 8T0608 8T0990 8T1004 8T1006 8T1008 8T1010 8T1015 8T1035 8T1037 8T1040 8T1040B 8T1045 8T1050 8T1055 8T1060 8T1135 8T1137 8T1140 8T1140B 8T1145 8T1150 8T1155 8T1160 8T2514 8T2520 8T2986 8T2988 8T2990 8T3200 8T3300 8T3400 8T3590 8T3600 8T3606 8T3608 8T3620 8T3625 8T3640 8T4132 8T4350 8T4380 8T4385 8T4390 MOUNTING SOCKET SMV SIGN
SECTION 5 - PART NUMBERS AND DESCRIPTIONS Stock Code Description Stock Code Description 8X0064 8X0065 8X0065L 8X0065S 8X0066 8X0066S 8X0067 8X0068 8X0069 8X0070 8X0071 8X0072 8X0073 8X0074 8X0075 8X0077 8X0078 8X0080 8X0082 8X0083 8X0084 8X0087 8X0090 8X0091 8X0092 8X0093 8X0095 8X0096 8X0098 8X0099 8X0101 8X0102 8X0106 8X0107 8X0110 8X0111 8X0112 8X0113 8X0114 8X0115 8X0115A 8X0115B 8X0116 8X0117 8X0118 8X0118A 8X0119 8X0120 8X0121 8X0122 8X0123 8X0125 8X0130 8X0132 8X0133 8X0138 CRG 1/2-13NC X 1-1/2”
SECTION 5 - PART NUMBERS AND DESCRIPTIONS Stock Code Description Stock Code Description 8X0303 8X0304 8X0306 8X0307 8X0308 8X0309 8X0311 8X0312 8X0315 8X0316 8X0317 8X0318 8X0319 8X0320 8X0323 8X0325 8X0327 8X0328 8X0329 8X0330 8X0331 8X0332 8X0355 8X0361 8X0364 8X0366 8X0367 8X0368 8X0370 8X0380 8X0400 8X0402 8X0410 8X0414 8X0415 8X0418 8X0420 8X0422 8X0425 8X0428 LOCKWASHER 1/2” YLW ZNC LOCKWASHER 5/8” YLW ZNC LOCKWASHER 3/4” YLW ZNC LOCKWASHER 7/8” YLW ZNC LOCKWASHER 1/4” YLW ZNC LOCKWASHER 1” YLW Z
SECTION 5 - PART NUMBERS AND DESCRIPTIONS NOTES 5-8
History of Summers Manufacturing Co., Inc. 1965 – Summers Manufacturing is founded by Harley Summers, who purchases patent rights for Goebel truck and pickup hoists from the Goebel Brothers of Lehr, ND. These hoists, produced in Harley Summers’ blacksmith shop the first year, were distributed nationwide by a Cincinnati, Ohio, dealer. With increasing sales, the company soon outgrows the small shop. Summers wins the Herman harrow contract, beginning the company’s Herman culti-harrow line.
Model 700 Rock Picker Superrollers Superchisel Coulter-Chisel Disk-Chisel Hydraulic Fold Coil Packer & Hydraulic Fold Rolling Chopper Mounted Harrows Rolling Choppers Superharrow Plus & Superharrow 2650 Diamond Disk & 2510 DT Supercoulter Plus © Copyright 2013 Summers Manufacturing Co., Inc.