Flomate Mains Boost Pump Installation & Maintenance Instructions Please leave this instruction booklet with the owner as it contains important guarantee, maintenance and safety information FOR POSITIVE HEAD APPLICATIONS ONLY PATENT APPROVED GB 2494485 A CE compliant product
PRODUCT DESCRIPTION Electric motor driven peripheral pump with bypass, complete with an automatic control system consisting of flow switch and electronic control. APPLICATION The Flomate is a mains booster pump with an automatic control system for domestic use, designed to assist the pressure from the mains supply, where the mains pressure is insufficient. This unit requires a minimum unassisted supply flow of 0.6 l/min to operate.
The flow restrictor must be replaced every 2 years. Care must be taken to ensure the maximum pressure generated by the pump combined with the incoming mains water pressure does not exceed the pumps maximum operating pressure of 6 bar. Please read installation details carefully as they are intended to ensure this product provides long, trouble free service. Failure to install the unit in accordance with the installation instructions will lead to invalidation of the warranty.
CHECKLIST IMPORTANT: With the pump removed from its packaging check for any damage prior to installation. If any damage is found contact Stuart Turner Ltd within 24 hours of receipt. B (Not supplied) A Fig. 1 Item Description A Pump Qty Item Description 1 B G ¾ compression fitting with isolating valve and seal (not supplied) (or alternative) Qty 2 Your product may vary slightly from the picture above. Cont ...
1 READ BEFORE COMMENCING PUMP INSTALLATION A. Water temperature The water entering the pump must be controlled as follows: 1.11 The maximum allowable water temperature is 35 oC. 1.12 The minimum allowable water temperature is 4 oC. B. Pipework - General 1.13 Secure pipework: Ensure pipework to and from pump is independently supported & clipped to prevent forces being transferred to inlet and outlet branches of pump. 1.
2 LOCATION - GENERAL 2.11 Access: For emergencies and maintenance the pump must be easily accessible. 2.12 Protection: The pump must be located in a dry position, frost free and protected from freezing, particularly when installed in a loft (not recommended). Ensure the pump is in a dry position, away from heat sources, such as radiators and heaters. 2.13 Ventilation: Ensure an adequate air flow to cool the pump. Separate the pump from other appliances that generate heat.
2.19 Pipework Connections: Isolating valves: Always install isolating valves (not supplied) to both suction and delivery pipe to aid future maintenance. Pipework: Ensure pipework to and from the pump is independently supported to prevent forces being transferred to the inlet and outlet branches of the pump. Bypass (see note ‘b’ below) Inlet (see note ‘a’ above) (Not supplied) Mains water stop cock Typical installation Mains water supply Fig.
3 ELECTRICAL INSTALLATION / EARTHING 3.16 3.17 3.18 3.19 3.11 Regulations: The electrical installation must be carried out in accordance with the current national electrical regulations and installed by a qualified person. 3.12 Safety: In the interests of electrical safety a 30 mA residual current device (R.C.D. not supplied) must be installed in the supply circuit. This may be part of a consumer unit or a separate unit. 3.
b) Blue wire must be connected to the terminal which is marked with the letter ‘N’ or coloured black. c) Brown wire must be connected to the terminal which is marked with the letter ‘L’ or coloured red. 3.21 Wiring Diagram: The supply cord and internal wiring within the terminal box are routed and secured to ensure compliance with the electrical standard EN 60335-1. Do not disturb the internal wiring or factory routing and securing of all internal wiring.
4 COMMISSIONING 4.11 Priming: This pump is self venting. Open the mains stopcock and allow the pump to fill and vent, please note the pump chamber must be full of liquid at all times. Seal damage will result if the pump runs dry. 4.12 Starting: a) Ensure all outlets are closed, turn power supply ‘on’. b) Open and close all outlets in turn associated with the pump allowing liquid to flow from each outlet until all air is purged. As each outlet is opened and closed the pump will start and stop respectively.
Materials Connections Pump Dimensions Mechanical Electrical 6 TECHNICAL SPECIFICATION Volts/Ph/Frequency 230/1/50 Power consumed 500 Watts Full load current 2.2 Amps Rating Continuous Max.
7 TROUBLE SHOOTING GUIDE Symptoms Probable Cause Recommended Action Pump will not start. No water. Check required flow of liquid is available to the fittings of approx. 0.6 l/min. Water supply. Check water supply from mains and all stopcocks are open. Electrical supply. Check wiring connections. If flow exists inline with requirements - check that all electric switches are on. Is the correct fuse fitted? Check circuit breaker is set.
7.11 Flow Switch Circuit Test: 1. First confirm visually that the flow switch reed clamp has not been dislodged during handling or installation. The clamp must be fully located within its flow switch body groove as shown. 2. To carry out the following test you will need to obtain a magnet, a typical fridge magnet is suitable. 3. Ensure the power supply is switched on. 4. Position the magnet directly in front of the reed clamp as shown.
8 THE FLOMATE GUARANTEE Congratulations on purchasing a Stuart Turner pump. We are confident this pump will provide many years of trouble free service as all our products are manufactured to the very highest standard. The Flomate Pump is guaranteed to be free from defects in materials or workmanship for 2 years from the date of purchase.
In the event of a claim isolate the unit and then please telephone ‘PumpAssist’. 0844 98 000 97 Proof of purchase should accompany the returned unit to avoid delay in investigation and dealing with your claim. You should obtain appropriate insurance cover for any loss or damage which is not covered by Stuart Turner Ltd in this provision. Please record here for your records. TYPE NO. SERIAL NO.
DECLARATION OF CONFORMITY 2006/42/EC BS EN ISO 12100-1, BS EN ISO 12100-2, BS EN 809 2006/95/EC BS EN 60335-1, BS EN 60335-2-41 2004/108/EC BS EN 55014-1, BS EN 55014-2, BS EN 55022, BS EN 61000-3-2, BS EN 61000-3-3, BS EN 61000-4-2, BS EN 61000-4-3, BS EN 61000-4-4, BS EN 61000-4-5, BS EN 61000-4-6, BS EN 61000-4-11 1999/519/EC BS EN 62233 2011/65/EU IT IS HEREBY CERTIFIED THAT THE STUART ELECTRIC MOTOR DRIVEN PUMP AS SERIAL NUMBER BELOW, COMPLIES WITH THE ESSENTIAL REQUIREMENTS OF THE ABOVE E.E.C.
