ADVANCECUT 45 PLASMA CUTTER OPERATING INSTRUCTIONS IMPORTANT! To qualify for full 36 month warranty, you must register within 30 days of purchase. See inside for details. Read these Operating Instructions Completely before attempting to use this machine. Save this manual and keep it handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection. Contact your distributor if you do not fully understand anything in this manual.
ADVANCECUT 45 Congratulations & thank you for choosing Strata Strata provides market leading value, features and durability. Strata machines have been designed with emphasis on robust construction, with simple and functional operation. Register Your Warranty Now Standard warranty without registration is 12 months. To qualify for an extended full 36 month warranty on your purchase you must register within 30 days of purchase. You will need; a) A copy of your purchase invoice / receipt.
ADVANCECUT 45 1 CONTENTS ...............................................................................................................................................2 2 BASIC SPECIFICATIONS ............................................................................................................................5 3 KNOW YOUR MACHINE ...........................................................................................................................6 4 3.1 Machine Front ...................
ADVANCECUT 45 7.4 Travel Speed .................................................................................................................................16 7.5 Piercing the work piece ................................................................................................................17 7.6 Direction of Cut ............................................................................................................................17 7.7 Reducing Dross for Clean Cuts.................
ADVANCECUT 45 Description Part Number Dimensions of Power Source (L x W x H) Weight of Power Source Standard Power Supply Factory Fitting Supply Plug Rating Effective Input Current (I 1eff) Maximum Input Current (I1max) Output Terminal (Earth) Protection Class Cutting Current Output Duty Cycle Nominal Open Circuit (pilot arc) Voltage Strata AdvanceCut45 AdvanceCut45 550 x 215 x 415mm (including handle) 8kg AS 60974.
ADVANCECUT 45 3.1 Machine Front 1. 2. 3. 4. Carry Handle Control panel Plasma Torch Central Connector (Negative (-)) Earth Lead Connection Socket (Positive (+)) 1 2 3 4 Figure 1 3.2 Machine Rear 5. 6. 7. 8. 9. 10. 11. 12. 240V AC Mains Power Input Lead Mains Power Switch Air Regulator Adjustment Knob Air Regulator Gauge Compressed Air Inlet Connection Air Regulator Air Filter Bowl Air Filter Moisture Drain Tube 6 7 8 9 10 11 12 Figure 2 6 www.strata.co.
ADVANCECUT 45 3.3 Control Panel 13. 14. 15. 16. 17. 18. 19. 20. 21. Power Indicator Light Amperage Knob Mode Selection Button Perforated Sheet Cutting Mode Indicator Light Normal Cutting Mode Indicator Light Air Test Mode Indicator Light Cutting Active Indicator Light Torch Error Indicator Light Error/Over Temperature Indicator Light 21 20 13 19 14 18 17 16 15 Figure 3 www.strata.co.
ADVANCECUT 45 3.4 Symbols chart I Power On Plasma Cutting Function O Power Off Power Supply Connection Power On Indication Single Phase Fault Indication Direct Current (DC) – + Caution / Hazard Read Instruction Manual Positive Air Test Mode Hertz (cycles/sec) Normal Cutting Mode Duty Cycle Perforated Plate Cutting Mode Amperage (Current) Torch Error Voltage Table 2 Cutting Active Single phase Inverter power source DC 8 Negative www.strata.co.
ADVANCECUT 45 4.1 Cutting Mode Selection 1. Press ‘Mode’ selection button (15) until the desired Cutting Mode Indicator Light (16, 17 or 18) is lit. 1 Figure 4 4.1.1 Test Air In ‘Test Air’ mode the compressed air control valve is open continuously. This is useful for testing and setting the air pressure without having to activate the trigger circuit. 4.1.2 Normal Cutting This is the standard cutting mode for cutting. 4.1.
ADVANCECUT 45 4.3 Setting Air Pressure Correct air pressure is critical for plasma cutting. Incorrect air pressure will cause poor cut quality, lack of cutting power, damage to the plasma torch and consumables and potentially damage the power source. Optimum air pressure is between 0.45 and 0.5 MPa (65-75psi). Air pressure should be set with the air flowing through the torch, as the pressure with the air flowing will normally be less than static pressure, due to flow losses through the torch system. 1.
ADVANCECUT 45 4.5 Error/Over Temperature Indicator Light Error/Over Temperature Indicator Light (21) illuminates when duty cycle is exceeded and thermal protection is activated. When thermal protection is activated, plasma cutting output will be disabled until machines cools sufficiently and overload indicator lamp goes out. This may also activate if there are electronic circuit failure issues. Figure 9 4.
ADVANCECUT 45 5.1 Electrical Connection The AdvanceCut45 is designed to operate on a 15A 240V AC power supply. 5.2 Extension Leads If an extension cord must be used, it should be minimum cable core size 2.0mm2 for length of up to 10m, or minimum 2.5mm2 for lengths over 10m. Using extension leads of over 100m is not recommended. 5.
ADVANCECUT 45 5.4 Compressed Air Requirements A reliable and consistent supply of clean, dry compressed air is essential for proper operation. 5.4.1 Air Filtration Although the machine contains its own internal air supply filtration system it is recommended the compressed air supply should have external filtration in the line feeding the machine, both a standard water trap (sintered bronze filter) and also a coalescing filter (for oil in air).
ADVANCECUT 45 6.1 Location The machine has electrical components and control circuit boards which may be damaged by excessive moisture, dust and dirt, so a clean and dry operating environment is important for reliable product life. The enclosure design of this power source meets the requirements of IP23S as outlined in AS60529. This provides adequate protection against solid objects (greater than 12mm), and direct protection from vertical drops.
ADVANCECUT 45 7.1 Setup 1. Connect the earth cable quick connector to the Earth Connection Socket (4). 2. Connect the earth clamp to the work piece. Contact with the work piece must be firm contact with clean, bare metal, with no corrosion, paint or scale at the contact point. 3. Connect the plasma torch to the Plasma Torch Central Connector (3) ensuring the collar is done up firmly. 4. Connect the machine to suitable mains power using the Mains Power Input Lead (5). 5.
ADVANCECUT 45 7.3 Distance from the Tip to the Work Piece The distance from the torch tip to the material being cut should be about 2mm. The Strata plasma torch is fitted with a spacer that sits on the material and holds the tip at the optimum distance from the material. This spacer can be removed to access tight spots. In this case the operator simply needs to manually hold the tip about 2mm from the material. 7.
ADVANCECUT 45 7.5 Piercing the work piece The torch should be angled at about 30° when starting to pierce, and then straightened as the arc penetrates the material. This will blow the molten material away from the torch so it is not forced directly back at the tip which will cause excessive wear or damage. It is advisable when piercing thicker materials to drill a small pilot/starting hole in the work piece which makes it a lot easier and gives increased tip life. 7.
ADVANCECUT 45 7.7 Reducing Dross for Clean Cuts Dross (slag) is the excess material that spatters and builds up on the underside of the work-piece as you cut. Dross occurs when the operating procedure and technique is less than optimal. It will require practice and experience to obtain cuts without dross.
ADVANCECUT 45 8.1 Plasma Torch and Spares: The Plasma Torch supplied with the AdvanceCut45 is a Strata XT4000PT60 model. To view parts for this torch, see below table. Torch Parts Ref. 1 Part No. XT4008 Description Spacer 2 XT4007 Retaining Cap 3 XT4006 Swirl Ring 4 XT4005-09 Tip 0.9mm Pk5 5 XT4003 Electrode Pk5 Table 4 Figure 16 www.strata.co.
ADVANCECUT 45 8.2 Plasma Torch Pin Configuration Cap Safety Switch 1 9 8 2 7 3 6 5 Trigger Cutting Current 4 Pilot Arc 8.3 Machine Spare Parts For machine parts, go to www.strata.co.nz or contact your Strata distributor. Ref.
ADVANCECUT 45 Figure 17 www.strata.co.
ADVANCECUT 45 8.4 Primary Schematic Circuit Diagram Figure 18 22 www.strata.co.
ADVANCECUT 45 9.1 Keep your Plasma Cutting Machine in Top Condition The AdvanceCut45 does not require any special maintenance, however the user should take care of the machine as follows: 1. Regularly clean the ventilation slots 2. Keep the casing clean 3. Check all cables before use 4. Check electrode holders, work lead/clamps and cutting torches before use 5. Replace worn earth clamps which do not provide a good connection 6. Replace worn torch consumable parts in a timely manner 7.
ADVANCECUT 45 10.1 How does Plasma Cutting work? Plasma technology works by ionising air such that it can conduct electricity. This ionized gas is used to produce an intense arc capable of cutting any electrically conductive material (i.e. all metals). Plasma cutting only requires electricity and compressed air supply. In simpler terms, Plasma cutters use an electric arc to cut or gouge metal, similar to Oxy cutting. 10.
ADVANCECUT 45 10.4 Plasma Torch Parts Wear & Replacement It is very important to recognise that plasma torch consumables wear as part of normal operation and should be replaced in a timely manner. Operating a torch with worn consumables will cause poor cutting results and possible damage to the torch and machine itself. Damage caused by untimely replacement of consumables will not be covered by warranty.
ADVANCECUT 45 Problem Torch will not come on/arc Sparks are shooting upward instead of down through the material Beginning of cut completely pierced not Dross build-up on cuts Arc stops in middle of cut Insufficient penetration 26 Cause Power switch OFF Solution Turn power switch to the ON position Air supply is not of sufficient Check air supply (60-80psi, at volume or pressure least 3.
ADVANCECUT 45 Problem Arc splutters/flares Cause Water in the air supply Torch parts wear quickly Wet or dirty air supply Exceeding unit capability Excessive ignition Arc use Inadequate air supply, pressure too low Faulty air compressor Circuit breaker/fuse trips while operating Extension cord being used is not heavy duty Extension cord being used is too long Solution Install air drier or additional filtration. Drain compressor and air lines. Install air drier or additional filtration.
ADVANCECUT 45 13.1 Store and Retain this Manual Retain this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number into the NOTES section at the rear, and keep this manual and the receipt in a safe and dry place for future reference. 13.2 Important Safety Information Failure to follow the warnings and instructions may result in electric shock, fire, serious injury and/ or death.
ADVANCECUT 45 5. Do not touch live electrical parts. Wear dry, insulating gloves. Do not touch the torch tip when machine is plugged in. Do not wear wet or damaged gloves. Plasma uses high electric voltage which can cause serious harm or death. 6. Protect yourself from electric shock. Do not use the plasma cutter outdoors. Insulate yourself from the work piece and the ground.
ADVANCECUT 45 13.4 Plasma Cutting Safety Instructions & Warnings WARNING! Protect yourself and others from possible serious injury or death. Keep children away. Read the operating/Instruction manual before installing, operating or servicing this equipment. Have all installation, operation, maintenance, and repair work performed by qualified people.
ADVANCECUT 45 13.4.1 Personal Safety CAUTION! Keep the work area well lit. Make sure there is adequate space surrounding the work area. Always keep the work area free of obstructions, grease, oil, trash, and other debris. Do not use equipment in areas near flammable chemicals, dust, and vapours. Do not use this product in a damp or wet location. 1. Stay alert, watch what you are doing and use common sense when operating equipment.
ADVANCECUT 45 13.4.4 Work Environment Safety DANGER! Remove any combustible material from the work area. 1. When possible, move the work to a location well away from combustible materials. If relocation is not possible, protect the combustibles with a cover made of fire resistant material. 2. Remove or make safe all combustible materials for a radius of 10 metres around the work area. Use a fire resistant material to cover or block all doorways, windows, cracks, and other openings. 3.
ADVANCECUT 45 6. Turn off all equipment when not in use. Disconnect power to equipment if it will be left unattended or out of service. 7. Never dip the plasma torch in water to cool it. 8. Do not use worn, damaged, undersized, or poorly spliced cables. 9. Do not wrap cables around your body. 10. Connect work piece to a good electrical ground. 11. Do not touch the torch tip machine is connected to power supply. 12. Use only well-maintained equipment. Repair or replace damaged parts as soon as practical. 13.
ADVANCECUT 45 4. Be alert that plasma cutting sparks and hot materials from plasma cutting can easily go through small cracks and openings to adjacent areas. 5. Watch for fire, and keep a fire extinguisher nearby. 6. Be aware that plasma cutting on a ceiling, floor, bulkhead, or partition can cause fire on the hidden side. 7. Do not plasma cut on closed containers such as tanks or drums. 8.
ADVANCECUT 45 Warranty As part of an on-going commitment to excellence in product support, Euroquip offers a comprehensive product warranty program. Warranty does not cover pre delivery service and adjustment, or failure that may occur as a result of lack of/ incorrect pre delivery service and adjustment. In order to qualify for full warranty support, your product must be registered. Product not registered with Euroquip is supported by a base 12 month warranty only.
ADVANCECUT 45 AdvanceCut45 High Quality Plasma Torch The ‘make or break’ of any plasma machine! Designed in Europe Longer consumables wear life & reduced running cost Euro-style quick-connection *Standard warranty 12 month, extends to 36 months if registered. Part No. Advancecut45 Includes: Plasma Torch 6m with Torch Parts Kit Air Regulator Nitto air Earth Lead 4m Long 3m Power Lead Requires: Air Compressor Min 120 L/min (4.
ADVANCECUT 45 www.strata.co.
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ADVANCECUT 45 www.strata.co.
Congratulations on your new STRATA product. We are proud to have you as our customer and will strive to provide you with the best service and reliability in the industry. This product is backed by our extensive warranty and world-wide service network. To locate your nearest distributor or service agency visit www. strata.co.nz, or email us at info@euroquip.co.nz. www.strata.co.
