Operators Manual
Table Of Contents
- Contents
- 1. Introduction and safety precautions
- 2. Specifications
- 3. Troubleshooting
- 4. Clutch
- 5. Engine
- 6. Ignition system
- 6.1 Ignition timing
- 6.2 Ignition module
- 6.3 Testing the ignition module
- 6.4 Spark plug boot / ignition lead
- 6.5 Flywheel
- 6.6 Short circuit wire
- 6.6.1 Testing
- 6.6.2 Short circuit wire on engine, removal and installation
- 6.6.3 Short circuit wire with M-Tronic on engine, removal and installation
- 6.6.4 Short circuit wire on control handle for loop handle, removal and installation
- 6.6.5 Short circuit wire on control handle for bike handle, removal and installation
- 6.6.6 Ground wire
- 6.6.7 Contact spring versions with control handle for bike handle
- 6.7 Troubleshooting, Ignition System
- 7. M-Tronic
- 8. Rewind starter
- 9. Antivibration elements
- 10. Actuating levers
- 11. Fuel system
- 12. Drive tube assembly
- 13. Special tools
- 14. Service accessories
72 FS 240 C, FS 260 C, FS 360 C, FS 410 C, FS 460 C-M
: Position spring (1) so that its
anchor loops engage the pegs of
the pawls and the curved part of
the spring (arrow) is located in
the groove of the rope rotor post
: Then slide the straight part of the
spring over the starter post until it
engages in the groove
The guide loops of the springs must
run along the pawls (arrows).
Checking operation
– Pull starter rope, the rope rotor
turns, and the pegs of the pawls
move in the direction of the
anchor loops – the pawls move
outward
– Reassemble remaining parts in
reverse order
5904RA191 TG
1
5904RA192 TG
8.4 ErgoStart/rope rotor
Relieve tension of rewind spring
The system will not be under
tension if the starter rope or rewind
spring is broken.
– Remove starter, b 8.2
– Remove pawls, b 8.3
: Pull out the starter rope (1)
between rope rotor and starter
cover with assembly hook (3)
5910 893 8800, then hold rope
rotor (2) tight
– Take all turns off the rope rotor
– Pull out the rope with the starter
grip and carefully release the
rope rotor
5904RA193 TG
1
3
2
: Remove the circlip (1)
: Remove the washer (2)
: Remove carrier (3)
The rewind spring must be relieved.
: Pull off the rope rotor (1)
– Remove the starter rope; remove
any remaining scraps of rope,
b 8.5
– Examine the return spring and
replace if necessary, b 8.7
5904RA194 TG
1
2
3
5904RA195 TG
1