Operators Manual
Table Of Contents
- Contents
- 1. Introduction and safety precautions
- 2. Specifications
- 3. Troubleshooting
- 4. Clutch
- 5. Engine
- 6. Ignition system
- 6.1 Ignition timing
- 6.2 Ignition module
- 6.3 Testing the ignition module
- 6.4 Spark plug boot / ignition lead
- 6.5 Flywheel
- 6.6 Short circuit wire
- 6.6.1 Testing
- 6.6.2 Short circuit wire on engine, removal and installation
- 6.6.3 Short circuit wire with M-Tronic on engine, removal and installation
- 6.6.4 Short circuit wire on control handle for loop handle, removal and installation
- 6.6.5 Short circuit wire on control handle for bike handle, removal and installation
- 6.6.6 Ground wire
- 6.6.7 Contact spring versions with control handle for bike handle
- 6.7 Troubleshooting, Ignition System
- 7. M-Tronic
- 8. Rewind starter
- 9. Antivibration elements
- 10. Actuating levers
- 11. Fuel system
- 12. Drive tube assembly
- 13. Special tools
- 14. Service accessories
37FS 240 C, FS 260 C, FS 360 C, FS 410 C, FS 460 C-M
Installation
– Remove needle bearing from the
rod eye, examine and clean it,
replace if necessary
: Coat the needle cage (1) with oil
and insert it in the rod eye
– Examine the piston rings and
replace if necessary, b 5.8
: Orient the piston as illustrated so
that the marking (arrow) faces
rearward and the starter cup (1)
is on the right
– Position the piston on the rod eye
5904RA086 TG
1
5904RA087 TG
1
– Push assembly drift (2) into the
piston on the side with the
installed snap ring
: Push the assembly drift (2)
1110 893 4700 with the stub end
first through piston hole and rod
eye (needle cage) and secure
the piston
– Coat the piston pin with oil
: Fit the piston pin (1) on the stub
of the assembly drift (2) and slide
it into the piston
: Remove the sleeve (1)
5910 893 1709 from the installing
tool (2) 5910 890 2211
5904RA088 TG
1 2
5904RA089 TG
2
1
: Attach the snap ring (1) to the
magnet (2) and align it so that the
snap ring gap is on the flat
side (arrow)
: Push the slotted opening of the
sleeve over the magnet and snap
ring
The inner pin (1) must point towards
the flat face of the
shaft (2).
165RA153 TG
1
2
5904RA090 TG
2
1