Operators Manual
Table Of Contents
- Contents
- 1. Introduction and safety precautions
- 2. Specifications
- 3. Troubleshooting
- 4. Clutch
- 5. Engine
- 6. Ignition system
- 6.1 Ignition timing
- 6.2 Ignition module
- 6.3 Testing the ignition module
- 6.4 Spark plug boot / ignition lead
- 6.5 Flywheel
- 6.6 Short circuit wire
- 6.6.1 Testing
- 6.6.2 Short circuit wire on engine, removal and installation
- 6.6.3 Short circuit wire with M-Tronic on engine, removal and installation
- 6.6.4 Short circuit wire on control handle for loop handle, removal and installation
- 6.6.5 Short circuit wire on control handle for bike handle, removal and installation
- 6.6.6 Ground wire
- 6.6.7 Contact spring versions with control handle for bike handle
- 6.7 Troubleshooting, Ignition System
- 7. M-Tronic
- 8. Rewind starter
- 9. Antivibration elements
- 10. Actuating levers
- 11. Fuel system
- 12. Drive tube assembly
- 13. Special tools
- 14. Service accessories
31FS 240 C, FS 260 C, FS 360 C, FS 410 C, FS 460 C-M
: Examine and clean the mating
surface (arrow), b 14
: Examine and clean the mating
surfaces (arrows), and remove
any gasket residues, b 14
Always use a new cylinder gasket
after removing the cylinder.
– Examine the piston rings and
replace if necessary, b 5.7,
b 5.8
If the piston or the piston rings are
damaged, then the inside of the
cylinder must also be inspected for
damage, replace cylinder if
necessary.
5904RA060 TG5904RA061 TG
Installation
: Orient new cylinder gasket (1) so
that the tab (2) is located at the
ridge (3)
– the openings must match with
the crankcase
: Guide cylinder gasket (1) over
the piston and lay it in the
sleeves (arrows)
– Cylinder gasket is secured
: Place wooden assembly
block (1) 1108 893 4800
between piston and crankcase
Avoid damage to the cylinder
gasket.
5904RA062 TG
32
1
5904RA063 TG
1
– Coat piston, piston rings and
inside of cylinder with oil, b 14
: Use the clamping strap (1)
0000 893 2600 to compress the
rings around the piston
– Ensure that piston rings are
correctly positioned, b 5.8
The clamping strap (1) must be
fitted in such a way that the piston
rings do not protrude beyond the
piston sides.
5904RA064 TG
1