Operators Manual
Table Of Contents
- Contents
- 1. Introduction and safety precautions
- 2. Specifications
- 3. Troubleshooting
- 4. Clutch
- 5. Engine
- 6. Ignition system
- 6.1 Ignition timing
- 6.2 Ignition module
- 6.3 Testing the ignition module
- 6.4 Spark plug boot / ignition lead
- 6.5 Flywheel
- 6.6 Short circuit wire
- 6.6.1 Testing
- 6.6.2 Short circuit wire on engine, removal and installation
- 6.6.3 Short circuit wire with M-Tronic on engine, removal and installation
- 6.6.4 Short circuit wire on control handle for loop handle, removal and installation
- 6.6.5 Short circuit wire on control handle for bike handle, removal and installation
- 6.6.6 Ground wire
- 6.6.7 Contact spring versions with control handle for bike handle
- 6.7 Troubleshooting, Ignition System
- 7. M-Tronic
- 8. Rewind starter
- 9. Antivibration elements
- 10. Actuating levers
- 11. Fuel system
- 12. Drive tube assembly
- 13. Special tools
- 14. Service accessories
25FS 240 C, FS 260 C, FS 360 C, FS 410 C, FS 460 C-M
5. Engine
5.1 Muffler
Check and if necessary repair the
fuel supply, carburetor, air filter and
ignition system before looking for
faults on the engine.
Troubleshooting, b 3
– Remove shroud, b 5.4
– Remove protective hip plate,
b 11.9.3
To keep dirt particles from entering
the cylinder, move piston to top
dead center before removing the
muffler.
: Remove screw (1)
: Tilt insert (2) upward and out
: Remove screws (1)
: Take out and examine the
muffler (2), replace if necessary
5904RA029 TG
1
2
5904RA030 TG
1
2
1
1
: Remove the exhaust gasket (1)
and cooling plate (2)
– Installing and removing the spark
arresting screen, see Instruction
Manual
Installation
– Cover exhaust bore and remove
any fouling on the cylinder and
exhaust bore
: Examine and clean the mating
surfaces (arrows) on the exhaust
bore, cooling plate and muffler,
remove any gasket residues if
necessary – there must not be
any gasket residues or dirt
particles in the exhaust bore
Parts with damaged mating
surfaces must be replaced.
5904RA031 TG
2
1
5904RA032 TG
: Position and orient exhaust
gasket (1) on muffler (2)
: Slide cooling plate (1) with the
lugs (arrows) into the recesses of
the muffler (2) and position
: Hold cooling plate (1) and insert
screws (3)
– Position of the gasket and the
cooling plate is secured
5904RA033 TG
1
2
5904RA034 TG
1
2
3
3