Operators Manual
Table Of Contents
- Contents
- 1. Introduction and safety precautions
- 2. Specifications
- 3. Troubleshooting
- 4. Clutch
- 5. Engine
- 6. Ignition system
- 6.1 Ignition timing
- 6.2 Ignition module
- 6.3 Testing the ignition module
- 6.4 Spark plug boot / ignition lead
- 6.5 Flywheel
- 6.6 Short circuit wire
- 6.6.1 Testing
- 6.6.2 Short circuit wire on engine, removal and installation
- 6.6.3 Short circuit wire with M-Tronic on engine, removal and installation
- 6.6.4 Short circuit wire on control handle for loop handle, removal and installation
- 6.6.5 Short circuit wire on control handle for bike handle, removal and installation
- 6.6.6 Ground wire
- 6.6.7 Contact spring versions with control handle for bike handle
- 6.7 Troubleshooting, Ignition System
- 7. M-Tronic
- 8. Rewind starter
- 9. Antivibration elements
- 10. Actuating levers
- 11. Fuel system
- 12. Drive tube assembly
- 13. Special tools
- 14. Service accessories
129FS 240 C, FS 260 C, FS 360 C, FS 410 C, FS 460 C-M
13. Special tools
Existing special tools
No. Designation Part No. Use Re-
marks
1 Carburetor and crankcase tester 0000 850 1300 Testing crankshaft in engine and
carburetor for leakage
- Connector 0000 855 9200 Testing carburetor for leaks
- Hose for leakage test 1110 141 8600 Testing carburetor for leaks
2 Sealing plate 0000 855 8106 Testing crankshaft in engine and
carburetor for leakage
3 Installing tool 0000 890 2201
Installation of starter rope guide bushing
4 Clamping strap 0000 893 2600 Stretching piston rings on piston
5 Locking strip 0000 893 5904 Blocking crankshaft
6 Bit T 27 x 125 0812 542 2104 Removing and installing spline socket
head screws with electric or pneumatic
screwdrivers; tightening down screws
with torque wrench
7 Wooden assembly block 1108 893 4800 Positioning piston
8 Press arbor 1118 893 7200 Cold forcible insertion of ignition side
ball bearing
New special tools
No. Designation Part No. Use Re-
marks
1 Setting gauge 0000 890 6400 Setting the air gap between ignition
module and flywheel / control unit
2 Installing sleeve 1141 893 4600 Protection of the oil seal
(Ignition side)
3 Press sleeve 4147 893 2400 Pressing in oil seal (Starter side)
4 Press sleeve 4238 893 2400 Pressing in oil seal (Ignition side)
5 Test lead 5910 840 0903 M-Tronic diagnostic and testing tasks
6 Flange 5910 850 4201 Sealing the cylinder exhaust port for
leakage test
7 Screwdriver 5910 890 2307 Adjusting carburetors without M-Tronic
8 Puller 5910 890 4503 Removing the flywheel and the starter-
side half of the crankcase
9 Puller 5910 890 4407 Pulling out the drive pinion for
gearboxes with a drive tube assembly
diameter of 28 mm
10 Puller 5910 890 4408 Pulling out the drive pinion for
gearboxes with a drive tube assembly
diameter of 28 mm
11 Sleeve 5910 893 1709 Sleeve for installing tool 11
12 Ring 5910 893 7005 Support for clutch housing (protection
of guide sleeves)