Operators Manual
Table Of Contents
- Contents
- 1. Introduction and safety precautions
- 2. Specifications
- 3. Troubleshooting
- 4. Clutch
- 5. Engine
- 6. Ignition system
- 6.1 Ignition timing
- 6.2 Ignition module
- 6.3 Testing the ignition module
- 6.4 Spark plug boot / ignition lead
- 6.5 Flywheel
- 6.6 Short circuit wire
- 6.6.1 Testing
- 6.6.2 Short circuit wire on engine, removal and installation
- 6.6.3 Short circuit wire with M-Tronic on engine, removal and installation
- 6.6.4 Short circuit wire on control handle for loop handle, removal and installation
- 6.6.5 Short circuit wire on control handle for bike handle, removal and installation
- 6.6.6 Ground wire
- 6.6.7 Contact spring versions with control handle for bike handle
- 6.7 Troubleshooting, Ignition System
- 7. M-Tronic
- 8. Rewind starter
- 9. Antivibration elements
- 10. Actuating levers
- 11. Fuel system
- 12. Drive tube assembly
- 13. Special tools
- 14. Service accessories
122 FS 240 C, FS 260 C, FS 360 C, FS 410 C, FS 460 C-M
Always use new ball bearings.
: Position ball bearing (1) on the
outer race of the bearing (arrow)
and use a suitable tool to press
out the drive shaft (2)
Always use new ball bearings.
: Pull ball bearing (1) off of the
drive shaft (2)
: Pull spur bevel gear (1) off of the
drive shaft (2)
– Clean and examine all parts,
replace set of pinions if
necessary
1
5904RA504 TG
2
1
5904RA505 TG
2
1
5904RA506 TG
2
– Fit new ball bearings if the set of
pinions is in good condition
If a pinion is damaged, the complete
set of pinions (drive pinion and
output pinion) must be replaced.
Assembly
: Using a suitable tool on the inner
race, press the new ball bearing
(1) onto the stub of the drive
pinion (3) as far as it will go
: Position the new ball bearing (2)
so that the closed side faces
outward, using a suitable tool on
the inner race, press it onto the
stub of the drive pinion (3) as far
as it will go
: Fit the circlip (1)
2
5904RA507 TG
1
3
5404RA508 TG
1
: Using a suitable tool on the inner
race, press the new ball bearing
(1) onto the long stub of the drive
shaft (2) as far as it will go
– Sparingly lubricate the serrations
and collar on the short stub of the
drive shaft with STIHL gear
lubricant, b 14
: Orient spur bevel gear (1) so that
the serrations (arrow) face the
drive shaft and slide it onto the
short stub of the output shaft (2)
: Press the new ball bearing (3) on
as far as possible
1
5904RA509 TG
2
3
5904RA510 TG
1
2