Important Safety Precautions for Chain Saw Users A. Kickback Safety Precautions !Warning! Kickback may occur when the nose or tip of the guide bar touches an object, or when the wood closes in and pinches the saw chain in the cut. Tip contact in some cases may cause a lightning fast reverse reaction, kicking the guide bar up and back towards the operator. Pinching the saw chain along the top of the guide bar may push the guide bar rapidly back towards the operator.
Contents Main Parts and Controls Definitions Safety Precautions Mounting the Bar and Chain Tensioning the Saw Chain Checking Chain Tension Chain Oil Filling Chain Oil Tank Chain Brake Connecting Saw to Power Supply Switching On Switching Off Overload Circuit Breaker Checking Chain Lubrication During Operation After Finishing Work Taking Care of Guide Bar Checking and Replacing the Chain Sprocket Motor Cooling Storing the Machine Printed on chlorine-free paper 2 3 4 23 24 24 24 25 25 26 26 26 27 27 28 28
0DLQ 3DUWV DQG &RQWUROV 4 5 2 (matic guide bar Oilomatic saw chain Bumper spike Front hand guard Front handle Interlock button Trigger switch Oil inspection window Rear hand guard Rear handle Oil filler cap Overload circuit breaker Side chain tensioner Chain sprocket Chain sprocket cover Chain catcher 6 1 7 8 107BA014 KN 3 22 23 25 21 24 26 27 107BA019 LA 20 (
'HILQLWLRQV (PDWLF *XLGH %DU Supports and guides the saw chain. 2LORPDWLF 6DZ &KDLQ A loop consisting of cutters, tie straps and drive links. %XPSHU 6SLNH Toothed stop for holding saw steady against wood. 5HDU +DQG *XDUG Gives added protection to operator’s right hand. 5HDU +DQGOH The support handle for the right hand, located at or toward the rear of the saw. &KDLQ *XDUG 6FDEEDUG To protect the operator from touching the chain (not illustrated).
english / USA SAFETY PRECAUTIONS The use of any chainsaw may be hazardous. The saw chain has many sharp cutters. If the cutters contact your flesh, they will cut you, even if the chain is not moving. At full throttle, the chain speed can reach 45 mph (20 m/s). It is important that you read, fully understand and observe the following safety precautions and warnings. Read the Owner's Manual and the Safety Precautions periodically. Have your STIHL dealer show you how to operate your chainsaw.
english / USA These conditions reduce the hand's ability to feel and regulate temperature, produce numbness and burning sensations and may cause nerve and circulation damage and tissue necrosis.
english / USA THE SAW By vehicle: The chain guard must be fitted on the guide bar when transporting the saw in a vehicle. The saw should be secured so that it cannot move and become damaged, or cause damage. Parts of the chainsaw; for illustrations and definitions of the parts see the chapter on "Main Parts of Saw". !Warning! Never modify a chainsaw in any way. Only attachments and parts supplied by STIHL or expressly approved by STIHL for use with the specific STIHL saw models are authorized.
english / USA !Warning! !Warning! !Warning! Proper tension of the chain is extremely important. In order to avoid improper setting, the tensioning procedure must be followed as described in your manual. Always make sure the hexagonal nut(s) for the sprocket cover is (are) tightened securely after tensioning the chain. Never start the saw with the sprocket cover loose. Check chain tension once more after having tightened the nut(s) and thereafter at regular intervals (whenever the saw is shut off).
english / USA If you use an extension cord, be sure to use one heavy enough to carry the current your electric saw will draw. An improper gauged extension cord will cause a drop in wire voltage resulting in loss of power and overheating. Use only extension cords having an electrical rating not less than the rating of the product. The following table shows the correct size to use depending on cord length and machine label ampere rating.
english / USA !Warning! Breathing asbestos dust is dangerous and can cause severe or fatal injury, respiratory illness or cancer. The use and disposal of asbestos containing products have been strictly regulated by OSHA and the Environmental Protection Agency. Do not cut or disturb asbestos, asbestos containing products (e.g. asbestos containing drywall or other construction products), or products such as pipes which are wrapped or covered with asbestos insulation.
001BA082 KN 001BA018 LA english / USA Position the chainsaw in such a way that your body is clear of the cutting attachment whenever the engine is running. Stand to the left of cut while bucking. !Warning! 001BA031 KN Never touch a chain with your hand or any part of your body when the engine is running, even when the chain is not rotating. The chain continues to rotate for a short period after the throttle trigger is released. !Warning! Do not cut any material other than wood or wooden objects.
english / USA the powerful force used to cut wood can be reversed (and work against the operator). If the rotating chain is suddenly stopped by contact with any solid object like a log or branch or is pinched, the reactive forces may occur instantly. These reactive forces may result in loss of control which may, in turn, cause serious or fatal injury. An understanding of the causes of these reactive forces may help you avoid loss of control.
english / USA ANSI B 175.1-2000 chainsaw kickback standard Section 5.12 of ANSI standard B 175.1-2000, sets certain performance and design criteria related to chainsaw kickback, which has been adopted for electric chain saws in UL 16 62 in section 30.
english / USA On this electric chainsaw model, as soon as you release the trigger switch completely, the coasting chain brake is engaged and stops the chain. See the chapter entitled "Chain Brake" in your Owner's Manual. 001BA075 LÄ !Warning! When a kickback occurs, the guide bar may rotate around the front handle.
english / USA Please ask your STIHL dealer to properly match your powerhead with the appropriate bar/chain combinations to reduce the risk of kickback injury. Green labeled bars and chains are recommended for all powerheads. See your "STIHL Bar and Chain Information" leaflet for details. !Warning! Use of other, non-listed bar/chain combinations may increase kickback forces and increase the risk of kickback injury.
english / USA To avoid kickback Hold the chainsaw firmly with both hands and maintain a secure grip. 2. Be aware of the location of the guide bar nose at all times. 3. Never let the nose of the guide bar contact any object. Do not cut limbs with the nose of the guide bar. Be especially careful when cutting small, tough limbs, small size brush and saplings which may easily catch the chain. 4 Don't overreach. 5. Don't cut above shoulder height. 6. Begin cutting and continue at full throttle. 7.
!Warning! !Warning! Working with an electric chain saw in the woods - i.e. felling or limbing - is very dangerous. The freedom of movement necessary for this work is impaired by the power cable! Electric saws are intended for stationary use in yards, buildings, etc. Always observe the general condition of the tree. Inexperienced users should never attempt to cut trees which are decayed or rotted inside or which are leaning or otherwise under tension.
B english / USA A 45° A 001BA052 KN 001BA041 KN B 001BA040 KN 45° Escape path Buttress roots Conventional cut First clear the tree base and work area from interfering limbs and brush and clean its lower portion with an axe. If the tree has large buttress roots, cut into the largest buttress vertically first (horizontally next) and remove the resulting piece. A = felling notch - determines the direction of the fall Then, establish two paths of escape (B) and remove all obstacles.
english / USA B 001BA044 KN 001BA043 KN 001BA042 LÄ B Open-face technique Making sapwood cuts B = Felling cut A = felling notch - determines the direction of the fall : Conventional and open-face technique: For an open-face cut: : : : : : : Properly place felling notch perpendicular to the line of fall, close to the ground Cut down at app. 50-degree angle to a depth of app.1/5 to 1/4 of the trunk diameter Make second cut from below at app.
english / USA C 1 2 3 C = Hinge : : Helps control the falling tree Do not cut through the hinge -you could lose control of the direction of the fall !Warning! In order to reduce the risk of personal injury, never stand directly behind the tree when it is about to fall, since part of the trunk may split and come back towards the operator (barber-chairing), or the tree may jump backwards off the stump. Always keep to the side of the falling tree.
english / USA If you are inexperienced with a chainsaw, plunge-cutting should not be attempted. Seek the help of a professional. 001BA089 LÄ 3 First, cut a large, wide felling notch. Make a plunge cut in the center of the notch. 2 001BA048 KN 1 Avoid repositioning the saw more than necessary. When repositioning for the next cut, keep the guide bar fully engaged in the kerf to keep the felling cut straight. If the saw begins to pinch, insert a wedge to open the cut.
Bucking 2. Cut only one log at a time. Bucking is cutting a log into sections. 3. Shattered wood should be cut very carefully. Sharp slivers of wood may be caught and flung in the direction of the operator of the saw. 4. When cutting small logs, place log through "V" - shaped supports on top of a sawhorse. Never permit another person to hold the log. Never hold the log with your leg or foot. !Warning! 1. When bucking, do not stand on the log. Make sure the log will not roll downhill.
0$,17(1$1&( 5(3$,5 $1' 6725,1* 6HUYLFLQJ RI GRXEOH LQVXODWHG DSSOLDQFH This electric chainsaw is doubleinsulated. In such an appliance, two systems of insulation are provided instead of grounding. No grounding means are provided, nor should means for grounding be added to the appliance. Servicing a double-insulated appliance requires extreme care and knowledge of the system, and should be done only by qualified service personnel.
0RXQWLQJ WKH %DU DQG &KDLQ 107BA001 KN 107BA003 KN 6 8 • 107BA002 KN 2 143BA003 KN 1 You can run chains of different pitches on this chainsaw - depending on the chain sprocket (see Specifications). The chain pitch must match the pitch of the sprocket and guide bar. The drive link gauge must match the guide bar groove width. Disengage the chain brake: Pull hand guard toward the front handle. • • Wear work gloves to protect hands. Fit the chain on the bar start at the bar nose.
7HQVLRQLQJ WKH 6DZ &KDLQ &KHFNLQJ &KDLQ 7HQVLRQ &KDLQ 2LO For automatic and reliable lubrication of the chain and guide bar: 8VH RQO\ D TXDOLW\ HQYLURQPHQWDOO\ FRPSDWLEOH FKDLQ DQG EDU OXEULFDQW 67,+/ FKDLQ OXEULFDQW ZLWK QRQ IOLQJ DGGLWLYH RU WKH UDSLGO\ ELRGHJUDGDEOH 67,+/ %LRSOXV LV UHFRPPHQGHG 1 107BA005 KN 2 1 2 ,PSRUWDQW Biological chain oil must be resistant to aging (e.g. STIHL Bioplus) since it will otherwise quickly turn to resin.
)LOOLQJ &KDLQ 2LO 7DQN &KDLQ %UDNH 1 1 during felling cut. The chain brake will operate only if the hand guard has not been modified in any way. 2 &KHFN RSHUDWLRQ RI FKDLQ EUDNH Before starting work: The hand guard must be free of dirt and move freely. Disengage the chain brake. Switch on the saw. Push hand guard in direction of bar nose. The chain brake is working properly if the chain comes to a standstill within a few fractions of a second.
&RQQHFWLQJ 6DZ WR 3RZHU 6XSSO\ 6ZLWFKLQJ 2Q 6ZLWFKLQJ 2II • The YROWDJH RI \RXU SRZHU VXSSO\ and the YROWDJH VSHFLILHG RQ WKH VDZ must be the same. 2XWGRRU RSHUDWLRQ: Connect the saw via a ground-fault circuit breaker. Extension cord must be suitable for outdoor use. 1 0DLQV SRZHU RXWOHW: Must be equipped with a fuse or automatic circuit breaker.
1 &KHFNLQJ &KDLQ /XEULFDWLRQ 107BA018 LA 2YHUORDG &LUFXLW %UHDNHU The overload circuit breaker cuts off the power supply to the saw in the event of mechanical overload due to, e.g. When the motor starts again: Run your saw for about 15 seconds off-load. This helps cool the motor and helps prevent the overload circuit breaker being tripped again. • excessive infeed force, "lugging down" the motor, pinching the saw chain in the cut.
'XULQJ 2SHUDWLRQ $IWHU )LQLVKLQJ :RUN • • • • • Begin cutting with the saw chain running. Always cut with a properly sharpened chain and apply only PRGHUDWH IHHG SUHVVXUH. The sound and running behavior of the saw must remain constant. The motor speed may only drop a little in the cut - WKH FKDLQ PXVW QRW MHUN RU VWRS If the motor slows down suddenly or the chain stops, reduce feed pressure LPPHGLDWHO\ to avoid overheating and possible damage to the saw.
&KHFNLQJ DQG 5HSODFLQJ WKH &KDLQ 6SURFNHW • 0HDVXUH JURRYH GHSWK with scale on filing gauge* in area of nose on Duromatic bars or in area used most for cutting on Rollomatic bars. a 1 2 Chain type Chain pitch Minimum groove depth Rapid 3/8" 6.0 mm (0.24") 3 4 3 100BA025 KN • The drive link tangs will otherwise scrape along the bottom of the groove - the cutters and tie straps will not ride on the rails. Replace the chain sprocket - after using two Oilomatic chains.
0RWRU &RROLQJ 6WRULQJ WKH 0DFKLQH For periods of about 3 months or longer: • • • 107BA017 LA • Cooling air flows to the motor through the slots in the commutator cover. • 30 Use a dry brush or similar tool to clean the cooling slots at regular intervals. Remove the saw chain and guide bar, clean them and protect with corrosion inhibiting oil. Thoroughly clean the machine If you use a biological chain and bar lubricant (e.g. STIHL Bioplus), completely fill the chain oil tank.
0DLQWDLQLQJ DQG 6KDUSHQLQJ 6DZ &KDLQ &RUUHFWO\ VKDUSHQHG FKDLQ A Do not work with a dull or damaged chain as it will increase the physical effort required, produce unsatisfactory results and a higher rate of wear. &OHDQ DQG FKHFN \RXU FKDLQ for cracks in the links and damaged rivets replace any damaged or worn parts of the chain and match the new parts to the shape and size of the original parts. ,PSRUWDQW It is absolutely imperative to comply with the angles and dimensions specified below.
689BA025 KN 90° )LOH FRUUHFWO\ As these requirements can be met only after sufficient and constant practice: 8VH D ILOH KROGHU A file holder must be used for manual resharpening of Super chain. The correct filing angle is marked on the file holder. • • • • 80° 30° 35° 10° 0° 689BA022 KN 90° 85° 70° 60° )RU FKHFNLQJ DQJOHV STlHL filing gauge* (see table) A universal tool for checking the filing and side plate angles, depth gauge setting and cutter length.
689BA023 KN a 'HSWK JDXJH VHWWLQJ The depth gauge determines the height at which the cutter enters the wood and thus the thickness of the chip removed. Distance between depth gauge and cutting edge = D Depth gauge distance "D" Inch (mm) mm (Inch) 1/4 3/8-PM 3/8-PMN 0.325 3/8 (6.35) (9.32) (9.32) (8.25) (9.32) 0.65 0.65 0.45 0.65 0.65 (0.026) (0.018) (0.026) (0.026) (0.026) This setting may be increased by 0.2 mm (0.008") for cutting softwood in mild weather season - no frost.
Chain brake, coast down brake Chain oil tank Chain lubrication Saw chain Guide bar Chain sprocket Cooling inlets All accessible screws and nuts Chain catcher on chain sprocket cover Power cord 34 if damaged if faulty monthly weekly see page: Switch Visual inspection (condition, leaks) Clean Check operation Check operation Have cleaned by STIHL dealer Clean Check Inspect, also check sharpness Check chain tension Sharpen Check (wear, damage) Clean and turn over Deburr Replace Check Clean Retighten Ch
Specifications Motor Rated voltage: Frequency: Rating: Fuse (slow blowing): Enclosure: Insulation: Amp-Rating 120 V 60 Hz 1.8 kW 15 A IP 20 Type II 15 A Cutting Attachment Sound pressure level Lp (1 m) to prEN 50144-2-131): 97 dB (A) Sound power level Lw to prEN 50144-2-131): 110 dB (A) Vibration to prEN 50144-2-132) Handle, left: Handle, right: 4.1 m/s2 12.0 m/s2 1) without load 2) with load Chain lubrication: Oil tank capacity: Fully automatic, speed controlled 0.20 l (0.
Addresses Ordering Spare Parts Please enter your saw model, machine number as well as the part numbers of the guide bar, saw chain and chain sprocket in the spaces provided on this page. Warranty claims following repairs can be accepted only if the repair has been performed by an authorized STIHL servicing dealer using original STlHL spare parts. This will make re-ordering simpler.
5. 6. 7. Do not start cutting until you have a clear work area, secure footing, and a planned retreat path from the falling tree. Keep all parts of your body away from the saw chain when the engine is running. Before you switch on the motor, make sure that the saw chain is not contacting anything. 8. Carry the chainsaw with the motor stopped, the guide bar and saw chain to the rear. 9. Do not operate a chainsaw that is damaged, improperly adjusted, or not completely and securely assembled. 10.