Operating Instructions SM3-615 Conveyor Hopper SSK-5 Sterling Material Processing
SSK-5 Sterling Material Processing 5200 West Clinton Ave. Milwaukee, WI 53223 Telephone: (414) 354-0970 Fax: (414) 354-6421 www.sterlco.
SSK-5 Sterling Material Processing retains all rights to change the information in these operating instructions at any time without notice. We assume no liability for any errors or direct or indirect damage resulting in context with these operating instructions. SM3-615 Copying, translation or publication in any form except for personal use of purchaser requires approval from Sterling Material Processing. All rights reserved.
Please note that our address and phone information has changed. Please reference this page for updated contact information. These manuals are obsolete and are provided only for their technical information, data and capacities. Portions of these manuals detailing procedures or precautions in the operation, inspection, maintenance and repair of the products may be inadequate, inaccurate, and/or incomplete and shouldn’t be relied upon.
SSK-5 TABLE OF CONTENTS 1. Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.1. 1.2. 1.3. 1.4. Warnings and symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Explanations and information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 For your safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 For the safety of the equipment . . . . . . . . . . . . . . . . . . . . . .
SSK-5 1. Safety instructions » These safety instructions apply to all persons within the range of action of the equipment. Please inform all persons within the range of action of the equipment of the direct and indirect hazards connected with the equipment. These operating instructions are to be used by all persons assigned activities connected with the equipment. Knowledge of the English language is prerequisite.
SSK-5 1.1. Warnings and symbols The following warnings and symbols are used in these operating instructions: » This symbol indicates danger to life! Fatal or serious injury is possible if the corresponding instructions, regulations or warnings are not observed. This symbol indicates that serious injury is possible if the corresponding instructions, regulations or warnings are not observed.
SSK-5 1.2. Explanations and information Various terms and designations are used frequently in these operating instructions to ensure clarity. Therefore please note that the terms used in the text stand for the corresponding explanations listed below. ment · Equip “Equipment” can mean an individual unit, a machine or an installation. erating personnel · Op The “operating personnel” are persons operating the equipment on their own responsibility or according to instructions (minimum age: 16).
SSK-5 1.3. For your safety absolutely necessary that you observe the operating instructions for the cor· Itreisspond ing conveying system. device is intended exclusively for conveying plastic granules and regrind. · The Any other usage is not permitted. · This device is not suitable for processing foods. fore beginning maintenance work, set all compressed air piping on the device · Be at zero pressure. Danger of accidents! 1.4.
SSK-5 2. Installation instructions » These installation instructions are intended for persons with skills in electrical and mechanical areas due to their training, experience and received instructions. Personnel using these installation instructions must be instructed in the regulations for the prevention of accidents, the operating conditions and safety regulations and their implementation. Ensure in each case that the personnel are informed.
SSK-5 2.1. Transport For transport, only the appropriate lifting gear should be used (e.g. fork lift or workshop crane). Observe the safety instructions for the handling of lifting gear. SM3-615 » Observe the carrying capacity of the lifting gear.
SSK-5 2.2. Set-up The arrangement of the hopper loaders may vary depending on the type of device to be conveyed on and the material used. Fastening onto fixed machine throats is provided by means of strap retainers. However, additional support of the hopper loader is necessary if the devices are not sufficiently capable of bearing the load. Mount the hopper loader in such a way that the outlet flap swings in a right-hand angle to the direction of machine movement.
SSK-5 2.3. Compressed-air supply (only with compressed-air valves) For operating the control valves, a compressed-air supply is necessary. Check compressed-air piping for correct installation and assembly. Check fittings, length and quality of the hose connections for agreement with requirements. The operating pressure is 5-6 bar (72.52-87.02 PSI) (system overpressure). Check the compressed-air supplied by the plant’s supply network. Adjust compressed-air pressure to 5-6 bar (72.52-87.
SSK-5 2.4. Electrical connection » The electrical connection may only be carried out by trained personnel. Other persons are not permitted to carry out the electrical connection. The rules of the local electricity board must be observed. Before beginning the electrical connection, make sure that the mains voltage and the power frequency are in accordance with the data on the name plate of the device. All work may only be carried out when the unit is at zero voltage and at zero pressure.
SM3-615 SSK-5 Installation instructions 14
SSK-5 3. Functional description The conveyor hopper is used for the automatic conveyance of freely flowing plastic granules. The hopper can only function in connection with a vacuum conveyor plant. The hopper works without a filter. Depending on the type of valve, the shut-off valve of the vacuum line is operated with compressed air (compressed-air valve) or with the vacuum air (diaphragm valve).
SSK-5 4. Maintenance » This chapter is intended for persons with skills in electrical and mechanical areas due to their training, experience and received instructions. Personnel using the instructions in this chapter must be instructed of the regulations for the prevention of accidents, the operating conditions and safety regulations and their implementation. Ensure in each case that the personnel are informed accordingly. For maintenance work taking place at heights of over approx.1828.8mm ( 6 ft.
SSK-5 L Disconnect the equipment from mains supply before starting maintenance procedures to ensure that it cannot be switched on unintentionally. Depressurize all compressed air piping of the equipment before starting maintenance work. F Please observe the maintenance intervals. Before starting maintenance work, clean the equipment of oil, fuel or lubricants.
SSK-5 4.1. Maintenance intervals Daily: Check warning signs on equipment for good legibility and completeness. with compressed-air valve: check the oil level in the oiler empty the water separator check the operating pressure in the factory ductwork system (max. 6 bar (87.
SSK-5 4.2. Servicing the hopper loader & Individual hoppers can also be maintained during operation. However, Sterling recommends that you switch off the conveying plant for all types of work on the hopper. Switch off the hopper by means of the on/off switch (A) on the connection housing. Wait until the conveying procedure has stopped. Disassemble the vacuum line on the hopper. Close the disassembled vacuum line so that the vacuum for the active hopper-loaders does not break down.
SSK-5 4.2.1. Replace the sealing rings Nonreturn valve Open the toggle-type fasteners (A) between the hopper lid and the hopper loader. Fold the hopper lid upwards. A Draw the old sealing ring off the nozzle (B). B Install the new sealing ring. Observe the direction of installation (C). Close the hopper lid. Close the toggle-type fasteners (A). Install the hopper.
SSK-5 Outlet flap Remove the connecting plug “flap switch” (A) from the connection housing of the hopper. Remove the tension ring (B) and the sealing ring on the hopper loader. Remove the upper part of the hopper loader (C) from the lower part of the hopper loader (D). Draw the old sealing ring (E) off the nozzle of the material outlet. Install the new sealing ring (E). F Observe the direction of installation (F).
SSK-5 Install the upper part of the hopper loader (C) on the lower part of the hopper loader (D). Install the sealing ring and the tension ring (B) on the hopper loader. Connect the connecting plug “flap switch” (A) to the connection housing of the hopper. Install the hopper.
SSK-5 4.2.2. Adjust the flap switch Remove the connecting plug “flap switch” from the connection housing of the hopper. Connect an ohmmeter to PINS 2 and 3 of the connecting plug “flap switch”. Release the nuts (A) of the flap switch (B) until the support can be displaced. Open the outlet flap (C) so far that the front tip of the outlet flap is approx. 30 mm (1.18 in.) away from the sealing surface. Displace the flap switch (B) until the contact of the magnet switch is closed.
SSK-5 4.2.3. Cleaning the hopper Open the toggle-type fasteners (A) between the hopper lid and the hopper loader. Fold the hopper lid upwards. Check the sieve (B) within the hopper for material residue. For cleaning, disassemble the hopper: turn the hopper approx. 1/2 rotation counterclockwise. Clean the sieve by means of compressed-air. Install the hopper: turn the hopper approx. 1/2 rotation clockwise. Check the hopper for proper fit. Clean the hopper loader by means of a vacuum cleaner.
SSK-5 5. Spare parts list » This parts list is only for the use of trained personnel only. & Wear Code: All other persons are not permitted to repair or to change the equipment. A = Wearing part, fast used up B = Wearing part C = Spare part, storekeeping for 1 year D = Spare part, storekeeping for 2 years E = Spare part, storekeeping for more than 2 years SM3-615 Execution free of silicone on request.
SSK-5 26493 Hopper complete 27 22 23, 24, 25, 26 21 1, 2 3 4 20 19 16, 17, 18 13, 14, 15 5 7, 8, 9, 10, 11 6 SM3-615 12 Spare parts list 26
SSK-5 Order no.
SSK-5 6. Technical data Basic Version Hopper loader capacity approx. 5 l (0.16 cu. ft. ) Made of stainless steel Cleaning opening Pneumatic valve (B) On/off switch on the hopper loader Indication of operating conditions at the hopper loader: demand, conveying, alarm ZKW output Voltage 24 VDC Maximum material temperature approx.
SSK-5 120 mm 4.7" 25O mm 9.9" 450 mm 17.7" 6.1 Dimension Sheet ON C 9" B 230 mm A D 23O mm 9" 253 mm 9.96" 9.9" 250 mm E 2O8 mm 5.3" 135 mm 43O mm 16.9" 95 15O mm 5.9" 3OO mm 11.8" F 8.18" 15Ox15O mm; 5.9x5.9" SM3-615 Dimensions and data without obligation. Dimensions in mm. Specifications may be subject to alterations.
SSK-5 6.2 Control Cable Wiring Schematic Cx-3 DEMAND 0VDC Cx-2 NOTE 1. NOTE 2.
SSK-5 Electrical manual » This electrical manual is intended to be used only by Sterling service personnel and trained personnel authorized by Sterling SM3-615 Other persons are not permitted to modify or repair the equipment.
