User guide
4
Figure 1 Lifting Hole Locations
Figure 2 Avoid Racking of Cassette Frame
CAUTION
Keep hands away from rotating wheel!!
Contact with rotating wheel can cause
physical injury.
DESIGN CONSIDERADESIGN CONSIDERA
DESIGN CONSIDERADESIGN CONSIDERA
DESIGN CONSIDERA
TIONSTIONS
TIONSTIONS
TIONS
Energy recovery cassettes can be incorporated within
the design of packaged rooftop units, packaged
airhandlers, energy recovery ventilators, or site built air
handling systems. In each case, it is recommended
that the following considerations be addressed
AccessibilityAccessibility
AccessibilityAccessibility
Accessibility
The cassette and all its operative parts; i.e.: motor,
belt, pulley, bearings, seals and energy transfer
segments must be accessible for service and
maintenance. The most practical design to allow
complete access is one in which the cassette can slide
at least half way out of the cabinet or ductwork for
service. This design requires that adequate clearance
be provided outside the enclosure.
Where cassettes are permanently installed in a
cabinet, access to both sides of the cassette must be
provided. Internal partitions that separate air streams
must allow access for bearing removal.
Orientation & SupporOrientation & Suppor
Orientation & SupporOrientation & Suppor
Orientation & Suppor
tt
tt
t
The Energy Recovery Cassette may be mounted in
any orientation. However,
Care mCare m
Care mCare m
Care m
ust be taken toust be taken to
ust be taken toust be taken to
ust be taken to
make cermake cer
make cermake cer
make cer
tain that the cassette frame remains flattain that the cassette frame remains flat
tain that the cassette frame remains flattain that the cassette frame remains flat
tain that the cassette frame remains flat
and the bearing beams are not racand the bearing beams are not rac
and the bearing beams are not racand the bearing beams are not rac
and the bearing beams are not rac
ked as shoked as sho
ked as shoked as sho
ked as sho
wn inwn in
wn inwn in
wn in
Figure 2.Figure 2.
Figure 2.Figure 2.
Figure 2. To verify, make certain that the distance
between wheel rim and bearing beam is the same at
each end of the bearing beam, to within 1/4 of an inch
(dimension A & B, Fig. 2). This amount of racking can
be compensated for by adjusting the diameter seals
(see Fig. 3).
If greater than 1/4 incIf greater than 1/4 inc
If greater than 1/4 incIf greater than 1/4 inc
If greater than 1/4 inc
h,h,
h,h,
h,
rac rac
rac rac
rac
king mking m
king mking m
king m
ustust
ustust
ust
be corrected to ensure that drive belt will notbe corrected to ensure that drive belt will not
be corrected to ensure that drive belt will notbe corrected to ensure that drive belt will not
be corrected to ensure that drive belt will not
disengadisenga
disengadisenga
disenga
gg
gg
g
e fre fr
e fre fr
e fr
om wheel.om wheel.
om wheel.om wheel.
om wheel.
Note: Bearing beam racking of as little as .040 inches
(Dim C, Fig. 2) will cause the wheel to tilt 3/16” at the
rim.
Diameter SealsDiameter Seals
Diameter SealsDiameter Seals
Diameter Seals
Diameter seals are adjusted at the factory when the
wheel is in the vertical position. Cassettes installed at
angles greater than 30 degrees from vertical will
require seal re-adjustment (see page 6, Figure 3).
Adjust diameter seals so as to avoid excessive wheel
drag. A final check of seal adjustment is
recommended for all designs.
Wheel Drive MotorWheel Drive Motor
Wheel Drive MotorWheel Drive Motor
Wheel Drive Motor
Cassette series 36 through 52 are provided with single
phase wheel drive motors (capacitor included). Single
phase motors may be pre-wired in the factory with
either a three pin Amp connector or three prong
NEMA plug. The motor is designed to rotate clockwise
when viewed from the shaft/pulley side.
Three phase wheel drive motors are provided with
optional 208/230V or 460/480V wiring. Motors may be
pre-wired in the factory upon request. Wiring
diagrams are provided with each motor. When wired
according to wiring diagram, motor rotates clockwise
when viewed from the shaft/pulley side.
OPERAOPERA
OPERAOPERA
OPERA
TIONTION
TIONTION
TION
StarStar
StarStar
Star
t Up Prt Up Pr
t Up Prt Up Pr
t Up Pr
ocedureocedure
ocedureocedure
ocedure
1. By hand, turn wheel clockwise (as viewed from
the pulley side), to verify wheel turns freely
through 360º rotation.
2. Before applying power to drive motor, confirm
wheel segments are fully engaged in wheel
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