Installation Guide

© 2011 Kohler Co. 2
21 22 23
16
On the inside panel, assemble a roller to the
middle hole of each hanger bracket. Install the
rollers opposite the uncoated side of the door
panel.
19
From the outside of the shower, install the
outside panel. The uncoated side faces the
outside of the shower.
If either panel needs adjustment, remove the door
and position the rollers in a new hole to raise or
lower the glass.
Measure and mark the center of the bottom track.
Center the guide on the bottom track and align
the door panels with the guide.
On the inside of the shower, hold the guide
against the bottom track and slide the doors from
wall to wall. If the doors bind, refer to step 18 for
the adjustment procedure.
Outside the shower, use silicone sealant to seal
along the entire length of the wall jambs and the
bottom track.
15
Inside the shower, use silicone sealant to seal
along the entire length of the wall jambs and
where the wall jambs meet the bottom track.
Measure distance “B” above the wall jambs.
Subtract 1/32" (1 mm) or the width of a saw
blade from “B.” Mark and cut the top track.
Position the top track over the wall jambs. Either
side of the top track may face out.
For both doors, insert a bushing into each hole at
the top of the glass panels. Install the hanger
brackets over the glass panels. Align the hanger
brackets with the mounting holes.
Insert a blind nut through each hanger bracket
and bushing. Secure with a sex bolt. Use a
screwdriver to tighten the sex bolts. Do not
overtighten!
On the outside panel, assemble a roller to the
middle hole of each hanger bracket. Install the
rollers on the uncoated side of the door panel.
10 11
13
14
12
1177729-2-A
TROUBLESHOOTING
WARRANTY
5 YEARS LIMITED
5100 Series, 5300 Series, 5400 Series, 6300 Series, 6500 Series
3 YEARS LIMITED
1500 Series, 1900 Series, 2200 Series, 5900 Series
1 YEAR LIMITED
500 Series, 600 Series, 660 Series, 670 Series, 690 Series, 950 Series, 2300 Series, 2900 Series, 3100 Series
Based on the classification specified above, STERLING bath and shower doors are warranted to be free of
manufacturing defects within the time of the specified model’s limited warranty from date of sale.
Kohler Co. will, at its election, repair, rectify or replace a fixture when inspection by Kohler Co. discloses any such
defects occurring in normal usage within the time period of coverage stated above. Kohler Co. is not responsible for
removal or installation costs where replacement is indicated. Damages due to improper handling, installation or
maintenance are not considered manufacturing defects and are not covered by this warranty. This warranty is valid
for the original, consumer purchaser only.
To obtain warranty service, contact Sterling, either through your plumbing contractor, home center, wholesaler or
dealer, or by calling or writing Sterling, Consumer Services, 444 Highland Drive, Kohler, Wisconsin 53044,
1-800-783-7546.
TO THE EXTENT PERMITTED BY LAW, ALL IMPLIED WARRANTIES INCLUDING THOSE OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED.
KOHLER CO. AND SELLER HEREBY DISCLAIM ANY LIABILITY FOR SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES. Some states/provinces do not allow limitations on how long an implied warranty
lasts, or the exclusion or limitation of special, incidental or consequential damages, so these limitations and
exclusions may not apply to you. This warranty gives you specific legal rights. You may also have other rights
which vary from state/province to state/province.
This is the exclusive written warranty for Kohler Co.
From the inside of the shower, install the inside
panel. The uncoated side faces the outside of the
shower.
17
20
18
Symptom: Alignment
1. The top of the door panel is tilted away from the
wall.
2. The bottom of the door panel is tilted away from
the wall.
3. The door panel does not touch the bumper.
4. The bottom track is miscut or skewed.
Symptom: Water Leaks
1. Water leaks between panels.
2. Water leaks between the wall jamb and
the door panel.
3. Water leaks under the bottom track.
Symptom: Operation (open/close)
1. The outside panel is difficult to move.
2. The inside panel is difficult to move.
Recommended Action
A. Remove the door panel from the top track and lower the roller that is closest to the wall. See step 18.
A. Remove the door panel from the top track and raise the roller that is closest to the wall. See step 18.
A. Determine whether door panel top or bottom is closer to the wall, and then adjust the roller closest to the wall.
A. The notched wall jamb fits over the bottom track to cover any miscut or skewed cuts. Seal as directed to ensure
proper watertight seal. See step 24.
Recommended Action
A. When showering, make sure the inside panel is against the showerhead wall.
A. Adjust the door panel to line up with the wall jamb.
A. Check for proper silicone sealant application. See steps 23 and 24. Apply more silicone sealant in the leak location.
Recommended Action
A. Ensure a gap exists between the bottom track and the door panel. If no gap exists, lower the rollers to the next hole.
B. Ensure the panel is properly engaged over the bottom track. See steps 16 and 17.
C. Ensure the rollers are properly installed. See steps 14 and 15.
D. Clean any debris in the top track groove.
A. Ensure a gap exists between the bottom track and the door panel. If no gap exists, lower the rollers to the next hole.
B. Ensure the inside center guide is properly secured with the self-tapping screws. See step 21.
C. Ensure the rollers are properly installed. See steps 16 and 17.
D. Clean any debris in the top track groove.
1/32" (1 mm)
Cut Line
"B" Mark
B
B
Reversible
Bushing
Rollers
Blind Nut
Uncoated Side
Lower the glass.
Raise the glass.
Hanger
Bracket
Bottom Track
Guide
Spacers
1/4"-20 Screw
Center of the
Bottom Track
Sex Bolt
Label
Roller
Screw
Label
#8-32 x 3/8"
Hanger
Bracket
24
Install both towel bars. Insert the spacers. Use a
hex wrench to tighten the screws. Do not
overtighten!
Hold the guide in place and secure with the two
self-tapping screws. Do not overtighten!
Bottom Track
Guide
Doors
Guide
Guide
Bottom Track
Bottom Track
Self-Tapping
Screws
Top Track
Door
Panel
Towel Bar
Screw
Uncoated
Side
#8-32 x 3/8"
8-32 x 1/4"
x2 x2x2
x2
x2