Instruction Manual

4 –Pump 38-Station Controllers Chapter 1: Safety iii
Table of Contents
Shipping Information.............................................................................................................. ii
Unpacking and Inspection..................................................................................... ii
In the Event of Shipping Damage.......................................................................... ii
If the Shipment is Not Complete............................................................................ ii
If the Shipment is Not Correct ............................................................................... ii
Returns.................................................................................................................. ii
Table of Contents...................................................................................................................iii
CHAPTER 1: SAFETY ...............................................................VI
1-1 How to Use This Manual ............................................................................................ vi
Safety Symbols Used in this Manual.................................................................... vi
1-2 Warnings and Precautions .........................................................................................vii
1-3 Responsibility ............................................................................................................viii
General Responsibility.........................................................................................viii
Operator Responsibility........................................................................................ ix
Maintenance Responsibility.................................................................................. ix
Reporting a Safety Defect .................................................................................... ix
CHAPTER 2: FUNCTIONAL DESCRIPTION............................10
2-1 Models Covered in This Manual................................................................................10
2-2 General Description...................................................................................................10
2-3 Standard Features.....................................................................................................11
Mechanical Features ...........................................................................................11
Electrical Features...............................................................................................11
Controller Features..............................................................................................11
2-4 Optional Features......................................................................................................12
2-5 Safety Devices and Interlocks...................................................................................12
Safety Circuit Standards......................................................................................12
Fail Safe Operation .............................................................................................12
Safety Device Lock-Outs.....................................................................................13
CHAPTER 3: INSTALLATION ..................................................14
3-1 Uncrating...................................................................................................................14
3-2 Mounting the Control Panel.......................................................................................14
3-3 Electrical Connections...............................................................................................14
Making Control Panel Power Drop Wiring Connections......................................14
Connecting the Control Panel to Vacuum Hoppers.............................................15
Connecting the Control Panel to the Pump Package ..........................................15
3-4 Setup.........................................................................................................................15
Setting the Number of Stations and the Number of Pumps.................................16
Setting Up Alarm Silences...................................................................................17
Setting Up Pump Staging ....................................................................................18
Setting Up Stations..............................................................................................18
Setting Up Pumps ...............................................................................................20
Finishing Setup: Setting Up Passwords ..............................................................21
Setup Password ..................................................................................................21
Operator Password .............................................................................................22