Instruction Manual
Table Of Contents
- 2000 SERIES
 - BP2042&BP2062 GRANULATORS
- COPYRIGHT 2006 ALL RIGHTS RESERVED PART NO. CI044120
- TABLE OF CONTENTS
 - TABLE OF CONTENTS
 - TABLE OF CONTENTS
 - TABLE OF CONTENTS
 - TABLE OF CONTENTS
 - TABLE OF CONTENTS
- TOPIC/SECTION PAGE
 - Cutting chamber access …………...…………………………………………..6-7
 - Knife sharpening..………….…………………………………………………...6-9
 - SECTION 7-TROUBLESHOOTING
 - Overview………………………...……….……………………………….….…….7-1
 - Test equipment
 - Locating trouble
 - Troubleshooting chart
 - Processing faults..…………………………………………………………..………7-2
 - Mechanical faults ………………………………………………………………….7-3
 - Electrical faults…………………………………………………………………….7-4
 - SECTI0N 8 -PARTS LISTS AND DRAWINGS
 
 - INTRODUCTION
 - MACHINE PARTS AND CONTROLS
 - MACHINE PARTS AND CONTROLS
 - MACHINE PARTS AND CONTROLS
 - INSTALLATION
 - INSTALLATION
 - INSTALLATION
 - INSTALLATION
 - INSTALLATION
 - INSTALLATION
 - INSTALLATION
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - OPERATION
 - OPERATION
 - OPERATION
 - OPERATION
 - MAINTENANCE
 - MAINTENANCE
 - MAINTENANCE
 - MAINTENANCE
 - MAINTENANCE
 - MAINTENANCE
 - MAINTENANCE
 - MAINTENANCE
 - MAINTENANCE
 - MAINTENANCE
 - MAINTENANCE
 - MAINTENANCE
 - TROUBLESHOOTING
 - TROUBLESHOOTING
 - TROUBLESHOOTING
 - PARTS LIST AND DRAWINGS
 - PARTS LIST AND DRAWINGS
 - Rotor Positioning/Locking Assembly Drawing No.CI044115
 - GA Non Sound Enclosed STERLING Drawing No.CI044063
 - GA Non Sound Enclosed Hyd Opening STERLING Drawing No.CI044063-1
 - GA Non Sound Enclosed Conveyor Feed STERLING Drawing No.CI044122
 - Regrind Chart 10 Series – Steep Angle STERLING Drawing No.CI044141
 
 
 - COPYRIGHT 2006 ALL RIGHTS RESERVED PART NO. CI044120
 

REVISION 9/04 BJF 
72
TROUBLESHOOTING 
SECTION 7-3 
PROBLEM 
-Mechanical Faults- 
PROBABLE CAUSE  REMEDY 
A.) Bearing overheating.  1.) Excessive tension on the V-
Belt drive. 
1.) Check belt tension and adjust 
as necessary. 
  2.) Inadequate lubrication.  2.) Check lubrication frequency 
and the recommended lubricants 
in motor and rotor bearings. 
  3.) Dirt/Contamination in 
bearing. 
3.) Eliminate source of 
contamination. 
B.) Visible cracks in knives.  1.) Incorrect grinding procedure 
or incorrect grinding wheels in 
use. 
Check grinding procedures and 
contact a STERLING Service 
Engineer. 
C.) Knives moving on seats.  1.) Uneven knife seat surface.  1.) Clean knife seats to provide 
maximum bearing surface. 
  2.) Loose knife screws.  2.) Tighten to correct torque per 
section 4. 
  3.) Stretched knife screws.  3.) Knife screw should not be 
used more than six times. Renew 
them if there is evidence of 
stretching. 
D.) Knives breaking.  1.) Possibly due to cracks caused 
by incorrect grinding. 
1.) Refer to problem B, “Visible 
cracks in knives”. (Above) 
  2.) Abnormally heavy materials.  2.) Contact a STERLING Service 
Engineer. 
  3.) Contaminated input material.  3.) Inspect material from 
contaminates/foreign matter. 
E.) Excessive knife wear.  1.) Open knife setting.  1.) Reset as detailed in section 4. 
  2.) Abrasive materials.  2.) Contact a STERLING Service 
Engineer for alternate material. 
F.) See Copy.     










