Instruction Manual
Table Of Contents
- 2000 SERIES
 - BP2042&BP2062 GRANULATORS
- COPYRIGHT 2006 ALL RIGHTS RESERVED PART NO. CI044120
- TABLE OF CONTENTS
 - TABLE OF CONTENTS
 - TABLE OF CONTENTS
 - TABLE OF CONTENTS
 - TABLE OF CONTENTS
 - TABLE OF CONTENTS
- TOPIC/SECTION PAGE
 - Cutting chamber access …………...…………………………………………..6-7
 - Knife sharpening..………….…………………………………………………...6-9
 - SECTION 7-TROUBLESHOOTING
 - Overview………………………...……….……………………………….….…….7-1
 - Test equipment
 - Locating trouble
 - Troubleshooting chart
 - Processing faults..…………………………………………………………..………7-2
 - Mechanical faults ………………………………………………………………….7-3
 - Electrical faults…………………………………………………………………….7-4
 - SECTI0N 8 -PARTS LISTS AND DRAWINGS
 
 - INTRODUCTION
 - MACHINE PARTS AND CONTROLS
 - MACHINE PARTS AND CONTROLS
 - MACHINE PARTS AND CONTROLS
 - INSTALLATION
 - INSTALLATION
 - INSTALLATION
 - INSTALLATION
 - INSTALLATION
 - INSTALLATION
 - INSTALLATION
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - OPERATION
 - OPERATION
 - OPERATION
 - OPERATION
 - MAINTENANCE
 - MAINTENANCE
 - MAINTENANCE
 - MAINTENANCE
 - MAINTENANCE
 - MAINTENANCE
 - MAINTENANCE
 - MAINTENANCE
 - MAINTENANCE
 - MAINTENANCE
 - MAINTENANCE
 - MAINTENANCE
 - TROUBLESHOOTING
 - TROUBLESHOOTING
 - TROUBLESHOOTING
 - PARTS LIST AND DRAWINGS
 - PARTS LIST AND DRAWINGS
 - Rotor Positioning/Locking Assembly Drawing No.CI044115
 - GA Non Sound Enclosed STERLING Drawing No.CI044063
 - GA Non Sound Enclosed Hyd Opening STERLING Drawing No.CI044063-1
 - GA Non Sound Enclosed Conveyor Feed STERLING Drawing No.CI044122
 - Regrind Chart 10 Series – Steep Angle STERLING Drawing No.CI044141
 
 
 - COPYRIGHT 2006 ALL RIGHTS RESERVED PART NO. CI044120
 

REVISION 9/04 BJF 
30
INSTALLATION
                   SECTION 3-6 
ALTERNATE TEST FOR THE INTEROCK SWITCHES 
(Continued from previous page) 
  After the test or repair, engage the screen cradle interlock actuator screw. 
  If necessary, unlock and turn on the power. 
  Push the start button to start the granulator. 
  Retract the cutting chamber interlock actuator screw by turning it counterclockwise. The granulator 
should stop after several turns. 
  If the machine continues to run, TURN OFF AND LOCK THE POWER per 
OSHA 1910.147 or ANSI Z244.1-1982 (Lock-out/Tag-out of energy sources). 
  Have an electrician check the interlock switch on the cutting chamber to correct the malfunction. 
  After the test or repair, if necessary, engage the cutting chamber interlock actuator screw. 
TEST THE ZERO SENSOR  (Optional) - STANDARD with 50” & 62” Wide Machine 
  Depress the button to start the granulator. 
  When the machine reaches full speed, depress the stop button to stop the granulator. 
  Release the cutting chamber hold-down clamps using the procedures in Section 6 entitled Cutting 
Chamber Access. 
  While the rotor is still turning, actuate the hopper opening hydraulic system console by turning the 
CC/Hopper selector switch to the RAISE position. 
  The hydraulic system should not operate until the rotor has come to a complete stop. 
  If the hydraulic system operates before the rotor stops, TURN OFF AND LOCKOUT THE 
POWER per OHSA 1910.147 or ANSI Z244.1-1982 (Lock-out/Tag-out Energy Sources). 
  Have a mechanic and electrician check the speed sensor. 
LUBRICATION 
The machine is pre-lubricated except for the motor. For motor lubrication, check the tag supplied by the 
motor manufacturer. 
After the 2000-Series Granulator has been in service for some time, the main bearings should be periodically 
lubricated. Refer to Section 6, Maintenance, for further information. 










