Instruction Manual
Table Of Contents
- 2000 SERIES
 - BP2042&BP2062 GRANULATORS
- COPYRIGHT 2006 ALL RIGHTS RESERVED PART NO. CI044120
- TABLE OF CONTENTS
 - TABLE OF CONTENTS
 - TABLE OF CONTENTS
 - TABLE OF CONTENTS
 - TABLE OF CONTENTS
 - TABLE OF CONTENTS
- TOPIC/SECTION PAGE
 - Cutting chamber access …………...…………………………………………..6-7
 - Knife sharpening..………….…………………………………………………...6-9
 - SECTION 7-TROUBLESHOOTING
 - Overview………………………...……….……………………………….….…….7-1
 - Test equipment
 - Locating trouble
 - Troubleshooting chart
 - Processing faults..…………………………………………………………..………7-2
 - Mechanical faults ………………………………………………………………….7-3
 - Electrical faults…………………………………………………………………….7-4
 - SECTI0N 8 -PARTS LISTS AND DRAWINGS
 
 - INTRODUCTION
 - MACHINE PARTS AND CONTROLS
 - MACHINE PARTS AND CONTROLS
 - MACHINE PARTS AND CONTROLS
 - INSTALLATION
 - INSTALLATION
 - INSTALLATION
 - INSTALLATION
 - INSTALLATION
 - INSTALLATION
 - INSTALLATION
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - SETTINGS AND ADJUSTMENTS
 - OPERATION
 - OPERATION
 - OPERATION
 - OPERATION
 - MAINTENANCE
 - MAINTENANCE
 - MAINTENANCE
 - MAINTENANCE
 - MAINTENANCE
 - MAINTENANCE
 - MAINTENANCE
 - MAINTENANCE
 - MAINTENANCE
 - MAINTENANCE
 - MAINTENANCE
 - MAINTENANCE
 - TROUBLESHOOTING
 - TROUBLESHOOTING
 - TROUBLESHOOTING
 - PARTS LIST AND DRAWINGS
 - PARTS LIST AND DRAWINGS
 - Rotor Positioning/Locking Assembly Drawing No.CI044115
 - GA Non Sound Enclosed STERLING Drawing No.CI044063
 - GA Non Sound Enclosed Hyd Opening STERLING Drawing No.CI044063-1
 - GA Non Sound Enclosed Conveyor Feed STERLING Drawing No.CI044122
 - Regrind Chart 10 Series – Steep Angle STERLING Drawing No.CI044141
 
 
 - COPYRIGHT 2006 ALL RIGHTS RESERVED PART NO. CI044120
 

REVISION 9/04 BJF 
3
TABLE OF CONTENTS 
TOPIC/SECTION     PAGE 
INTRODUCTION……………………………………………………….xi 
 Factory address… 
What is a granulator?……………………………………………………..xii 
  A granulator is… 
The granulating of plastic… 
  The size of the granulate… 
  The disposal of plastic granulate… 
SECTION 1 – SAFETY 
Safety symbols and plates……………………...…………….………....1-1 
  Learn machine safety 
  Safety alert symbol 
  Understanding the signal words 
  Follow the safety instructions…………………………………………..1-2 
  Rotating knives safety plate 
  Warning – Pause after shutdown 
  Opening, guards, covers safety plate 
Rotating machinery safety plate………………………………………..1-3 
Opening hopper safety plate 
Rotating knives safety plate 
Warning shear hazard 
Guard’s safety plate 
Safety instruction plate………………………………………………….1-4 
Hazardous voltage safety plate 
Rotating knives safety plate………………………………………….…1-5 
Motor rotation safety plate 
Safety clothing and practices…………………………………………...1-6 
  Wear hearing protection 
  Wear safety glasses 
  Wear protective clothing………………………………………………..1-7 
  Keep your work area safe 
  Keep co-workers off the machine 
 Work safely……………………………………………………………..1-9 
  Be sure the rotor is motionless before opening machine 
Safely clearing a jam……………………………………………………..……1-10 
 Work safely 
  Jackscrew operation 
  Open the cutting chamber 
  Clear the jam……………………………………………………………1-11 
 Malfunction check 










