Owner’s Manual Safety, Installation, Maintenance, and Operation Model V480 Compressor Model suH-60 Compressor Model sHD-60 Compressor american eagle, Inc. 740 n. state street PO Box 169 Garner, Ia 50438 800-392-3015 Fax: 641-923-9099 www.americaneagleacc.com Subject to Change without Notification. © 2011 American Eagle Manual Part No.
Class 4 Compressor Manual revisions Date of revision section revised Description of revision 01/26/10 Assembly Drawings Updated SHD-60 Compressor Assembly to reflect engineering changes.
i Table of Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 General Specifications . . . . . . . . . . . . . . . . . . . . . . 2 Compressor System Description. . . . . . . . . . . . . . . 2 SHD-60 Drive System Description . . . . . . . . . . . . . . 2 Operation . . . . . . . . . . . . .
ii Class 4 Compressor Owner’s Manual Introduction American Eagle Compressors are designed to provide safe and dependable service for a variety of operations. With proper use and maintenance, American Eagle Compressors will operate at peak performance for many years. components, and parts deemed necessary for product improvement or commercial/production purposes. This right is kept with no requirement or obligation for immediate mandatory updating of this manual.
Safety 1 safety This manual contains vital information for the safe use and efficient operation of this unit. Carefully read the operators manual before starting the unit. Failure to adhere to the instructions could result in serious bodily injury or property damage. Every American Eagle Compressor will provide safe and dependable service if operated according to instructions. Read and understand the safety precautions given in this manual and on the decals attached to the shields.
2 Class 4 Compressor Owner’s Manual specifications Compressor system Description • Cast Iron Crankcase Casting • Heavy Ductile Iron Crankshaft • Cast aluminum Cylinder Head • Micro-honed Connecting rods • High Temperature Precision Pistons • Tapered roller Bearings • stainless steel reed Valves • Pressure lubricated system • Heavy Duty Journal Bushings • Oil Pressure Gauge • Pulsation Manifold sHD-60 Drive system Description • 11 GPM Hydraulic system • 1650 PsI system Pressure • 2500 PsI Pres
Operation 3 Operation General Operation notes Each compressor is bench tested under load at the factory to ensure proper break-in and operation. While it is not necessary to follow any break-in procedure, the following checks should be made before putting the unit into service and periodically during use. Before start-up Check the oil level in the compressor with the dipstick on the unit. If oil is needed, use American Eagle synthetic compressor oil (P/N C0087) or an equivalent synthetic oil.
4 Class 4 Compressor Owner’s Manual Maintenance The following table is a list of routine maintenance items, including service intervals. Service intervals are listed as hours, days, or weeks, whichever occurs first. American Eagle recommends that these service intervals be followed.
Installation 5 Installation Compressor Installation Component Installation This section pertains to the installation of the air compressor, PTO, pump and other related items. The instructions are intended as a guide to assist you with particular installation. These instructions will provide only general information. Torque and Procedure Chart Pulsation Chamber Assembly Torque Value: 31 FT. LBS. Procedure: See Head Assembly. Head Assembly Torque Value: 31 FT. LBS.
6 Class 4 Compressor Owner’s Manual sHD-60 Installation Pump assembly: The pump assembly may either be installed directly on the PTO or as an optional method, may be driven by a driveline from the PTO. Pump manufacturers provide specific installation information for their products and should be consulted if questions arise. PTO assembly: Check with the PTO manufactures representative for specific instructions regarding your particular make, model, and year of vehicle.
Installation Pressure setting Instructions Kick Out (Step 1) Pressure Setting Adjustment Screw (145-150 psi) Kick On (Step 2) Pressure Setting Adjustment Screw (115-120 psi) - + - + note: Turning adjustment screws clockwise increases psi settings. Turning adjustment screws counterclockwise decreased psi settings. Pressure Setting Instructions: 1. always set the kick out pressure setting first. 145 psi minimum/150 psi maximum. 2.
8 Class 4 Compressor Owner’s Manual assembly Drawings Crankcase Group (Tapered shaft) CRANKCASE GROUP ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART C1174 5822 5821 C1164 5824 C0856 C0855 5820 5817 C0060 C0059 C0050 C6275 C0052 C0054 22626 0485 6031 6034 DESCRIPTION CRANK CASE V480/360 GASKET BEARING CARRIER-V480 (.015) BEARING CARRIER OIL PUMP V360/V480 BEARING CUP (L44610) CRANKSHAFT V480 TAPER BEARING CONE LM67048 BEARING CONE OIL PUMP DRIVE SLEEVE V480/V360/200 ROLL PIN 0.19X.
Assembly Drawings 9 Crankcase Group (straight shaft) 39 36 37 31 6 5 35 33 7 9 32 2 10 11 30 34 8 28 1 4 18 19 13 14 26 3 15 27 12 16 29 17 20 24 21 38 23 25 22 CRANKCASE GROUP ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 PART C1174 5822 5821 C1164 22834 C0856 C0855 582 0 5817 C0 060 C0059 C0050 C6275 DE S C R I P T I O N CRANK CASE V480/360 GASKET BEARING CARRIER-V480 (.
10 Class 4 Compressor Owner’s Manual Cylinder Group 8 6 7 1 4 5 5 11 2 10 12 3 9 12 CYLINDER GROUP ITEM 1 2 3 4 5 6 7 8 9 10 11 12 PART C0047 C6364 5767 C6367 C6273 C6360 0522 C0922 5827 32931 32930 36368 DESCRIPTION QTY. CYLI NDER GASKET 2 CONNECTING ROD 200/V480 O/S 2 PISTON 200/V480 2 PISTON PIN 200/V480 2 SNAP RING PISTON PIN N5000-62 4 CYLINDER V480 FINISHED O/S 1 WASHER 0.31 LOCK 6 CAP SCR 0.31-18X1.
Assembly Drawings Head Group HEAD GROUP ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART 5808 C1586 C0040 5828 C1582 C0297 C0715 C0294 C0296 C0300 D0887 24103 C0310 C0291 DESCRIPTION HEAD A/C ALUM V480 O/S CAP SCR 0.38-16X1.75 SH HEAD BOLT WASHER HD BOLT STL WASHER LONG HD BOLT (BRASS) BOLT 3.00 HEAD SACKED FILTER SCREEN FILTER FOAM FILTER RETAINER FILTER FOAM SCREW #10-32X0.88 NF GASKET VALVE PLATE 200/480 VALVE PLATE SUB ASM O/S GASKET HEAD 143/230/360/480 O'RING-214 VITON 9009-75 QTY.
12 Class 4 Compressor Owner’s Manual Head Options #15195 Cast Iron Air Cooled 3/4” Threaded Intake Port on Top of Head with 3/4” Discharge Port #5808 Aluminum Air Cooled Imbedded Filter & 3/4” Threaded NPT Discharge #3897 Cast Iron Air Cooled 3/4” Threaded Inlet & 3/4” Threaded NPT Discharge #C1632 Aluminum Water Cooled 3/4” Threaded Inlet & 3/4” Threaded NPT Discharge #22996 Cast Iron Air Cooled Imbedded Filter & 3/4” Threaded NPT Discharge with Head Unloader Ports #23039 Cast Iron Air Cooled 3/4”
Assembly Drawings 13 Optional Head unloader PN 23200 ITEM 1 2 3 4 5 PART 22591 22599 22593 22598 22592 DESCRIPTION BODY HEAD UNLOADER CPRSR GASKET UNLOADER PISTON HEAD UNLOADER CPRSR O'RING 2-116 HEAD UNLOADER CPRSR COVER HEAD UNLOADER CPRSR QTY. 1 1 2 4 1 ITEM 6 7 8 9 10 PART 0220 22596 C0040 22597 22594 DESCRIPTION CAP SCR 0.25-20 X 1.50 HHGR5 CAP SCR 0.38-16X4.00 SH HEAD BOLT WASHER HD BOLT STL SPRING PLUNGER PIN UNLOADER CPRSR PIN PLUNGER HEAD UNLOADER CPRSR QTY.
14 Class 4 Compressor Owner’s Manual Flywheel Options 22997 12” - B GROOVE 22838 14” - DUAL GROOVE
Assembly Drawings Clutch Options C4705 7” DUAL V C4704 6” DUAL V 8198 6” - 8 GROOVE 24V SERPENTINE C4775 7” SINGLE V C4723 6” - 8 GROOVE SERPENTINE 5793 6” - 8 GROOVE 12V SERPENTINE 5774 6” - 6 GROOVE 12V SERPENTINE C4762 STRAIGHT BORE 15
16 Class 4 Compressor Owner’s Manual suH-60 Compressor assembly 8 7 2 8 6 3 6 4 18 5 9 20 10 11 15 19 12 1 17 16 14 13 COMPRESSOR ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART C4868 22686 22839 C0041 C2279 C6235 25196 C4665 23878 D1266 D1264 5480 D1267 C4692 C0863 C5559 C5576 DESCRIPTION CPRSR V480CWI6NP HANDLE DIPSTICK OIL CHECK V480 DIPSTICK (V230/V360) O'RING-112 FTG HOSE BARB 0.50 HOSE X 0.50 MNPT FTG BRASS ELL 90 DEG A/C HOSE 0.63X12.
Assembly Drawings 17 sHD-60 Compressor assembly 59 56 55 57 29 37 58 36 34 40 30 50 35 32 31 27 44 2 8 47 48 52 25 7 6 9 5 11 54 14 60 49 41 15 39 42 33 38 43 21 45 46 4 53 20 10 18 12 51 26 13 28 3 24 23 22 1 16 19 17 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 PART B0820 DESCRIPTION BASE WLDMNT SHD 60 19644PC BRKT MOTOR MOUNT 19644 POWDERCOAT 13523 CPRSR V480CT66NP C3480 COUPG HYD CPRSR TAPER C4779 COUPG SPIDER SUL 99 BLUE URETHANE C4781 C
18 Class 4 Compressor Owner’s Manual Hydraulics/electrical sHD-60 Control Kit FAN GND LINE CPRSR SPD CTRL MOTOR PRESSURE SWITCH C B A HYDRAULIC MANIFOLD C B A COMPRESSOR (12V INPUT) GROUND SPEED CONTROL
Hydraulics/Electrical 19 Typical Hydraulic Circuit for single stage Pump with PN 30533 Multiple Components Typical Hydraulic Circuit for Tandum (Two Part) Pump with PN 30532 Multiple Components
20 Class 4 Compressor Owner’s Manual Typical Hydraulic Circuit for Compressor with auxiliary Cooler HYDRAULIC RESERVOIR FILTER FILTER SCREEN AUXILIARY COOLER SUCTION PORT SINGLE HYDRAULIC PUMP COMPRESSOR RETURN PRESSURE
Replacement Parts replacement Parts Overhaul Kit - P/n: 5380 Consisting of: Gasket Set (1) Ring Set (1) O-Ring (2) Valve Plate (2) Bearing Oil Seal (1) Oil- 1 Qt Inner Filter (2) Outer Filter (2) Gasket set Complete - P/n: C6363 ring set Complete - P/n: C6365 Valve Plate assembly - P/n: D1489 Consisting of: Valve Plate (1) Top Head Gasket (1) Bottom Head Gasket (1) Crankshaft with Bearings: Tapered shaft - P/n: 23874 straight shaft - P/n: 23873 Canister Filter - P/n: 22867 Call 800-321-3741 to O
22 Class 4 Compressor Owner’s Manual Troubleshooting General Troubleshooting Problem Possible Cause solution Compressor runs hot Check compressor rotation Compressor reed valves Dirty intake filter Low oil Level Check valve leaking Check fittings on hydraulic motor Inspect, clean or replace valves Clean filter assembly Level Add oil if needed Disassemble, clean, and re-install Compressor does not run No 12 Volt Power to Compressor Air reservoir full Hydraulic lines not connected Couplers or hoses
Troubleshooting 23 sHD-60 Troubleshooting If symptoms of poor performance develop, the following chart can be used as a guide to investigate and correct the problem. When diagnosing faults in operations of the air compressor, always check that the hydraulic power source is supplying the correct hydraulic flow and pressure that is listed in the compressor specification section of this manual. note: To Operate, the american eagle sHD-60 Compressor needs 10 GPM and 1800 PsI system Pressure.
24 Class 4 Compressor Owner’s Manual Problem Possible Cause solution Compressor runs hot: Dirty intake filter. Clean filter assembly. Low oil Level. Add oil if needed. Inline check-valve leaking. Disassemble, clean, and re-install. Blown Head or Reed Valve Gasket. Replace Gasket. Malfunctioning reed valve. Inspect, clean or replace valves. Speed control not working. Check power supply and readjust. Check for air hose leaks. Tighten any hose fitting leaking. Hydraulic system too hot.
Troubleshooting 25 Problem Possible Cause Air Output low: (Air Pressure Low) Dirty air filter. Inspect and clean filter. Insufficient torque on head bolts. Tighten bolts to required torque. Intake reed valves malfunction. If air back-flows from air filter, reed valve is faulty and needs to be replaced. Air line leaking. Inspect and tighten loose hoses. Air consumption exceeds Compressor capacity. Check air demand for items using the air supply. Air pressure switch set incorrectly.
Limited Warranty Statement American Eagle warrants products designed and manufactured by Stellar to be free from defects in material and workmanship under proper use and maintenance. Products must be installed and operated in accordance with Stellar’s written instructions and capacities. The warranty period shall cover the following: Twelve (12) month warranty on parts and Twelve (12) month repair labor The warranty period shall begin from the date recorded by American Eagle as the in-service date.
