Cables and multistrand wires Main catalog Cableline | Test & Measurement
STÄUBLI ELECTRICAL CONNECTORS Long-term solutions – Expert connections Stäubli Electrical Connectors is a leading Stäubli develops, produces, sells and main- Businesses and customers count on our international manufacturer of high-quality tains products for markets with high produc- commitment and our active support when electrical connector systems. We are part tivity standards. As recognized specialists, dealing with unusual problems.
Applications and advantages Stäubli Electrical Connectors looks back thousands of individual wires, the majori- of our production facilities, the range of on years of experience in the production ty with a diameter between 0.05 mm and multi-stranded wires has been extended of multi-stranded wires with PVC, sili- 0.10 mm, stranded in a short twist. over the years and adapted to the latest cone and TPE insulating materials.
Contents Page 6 Ordering Information General information Package types Page 8 PVC Insulated Multistrand Wires Page 13 TPE Insulated Multistrand Wires Page 16 Silicone Insulated Multistrand Wires Page 21 High Voltage Wires Page 23 Twin Wires Page 24 Special Wires for Potential Equalization Page 25 Shielded Wires Page 26 Technical Information Page 28 Index 4 Cables and multistrand wires main catalog
UNLIMITED POSSIBILITIES FOR CONTACT SOLUTIONS MULTIL AM Technology MULTIL AM are specially formed and This makes the MULTIL AM Technology the resilient contact elements. All Stäubli best choice for applications with demanding Electrical Connectors products benefit requirements: from the unique and outstanding perfor- ■ mance of the MULTIL AM Technology.
Ordering information regarding our multistrand wires We sell our multi-strand wires on reels of the order number of the desired wire to the various sizes, relative to the types of wire respective order number and replace the as- (see page 7). terisk with the two-digit color code. For our standard order quantity, 100 me- Delivery of wires below the standard order tres, please order our 100 reel (order quantity is only possible on request. number 6X.XXXX-100*).
Aufmachungen Package types Reel A Reel C Plastic reel for 100-metre lengths of wires Wooden reel for 50 or 100 metres for wires with small outside diameter. with larger outside diameter and for grea Empty weight: 0.13 kg ter lengths of wires with small and medium outside diameter. Empty weight: 0.
PVC Insulated Multistrand Wires Insulating Material PVC General characteristics Typical application Good electrical properties with medium to Universal use for test leads and wiring with good flexibility and good age resistance. medium mechanical stress and a good cost-benefit ratio. Resistance to environmental influences Medium to good UV resistance depending Used for the following wire types on colour. FlexiVolt..., FlexiStrom..., FLEXI-...
FlexiVolt-E FlexiVolt-E Highly flexible basic insulated stranded wire. Typical Application Internal wiring of mobile components under moderate mechanical stress. Highly flexible connecting leads for low-voltage applica- Strand design Weight of cable Conductor diameter Thickness insulation wall Outer diameter Rated voltage Test voltage Rated current mm² n x Ø mm kg/km mm mm mm V V AC A *Colours Nominal cross section PVC Certification marks Type Order No.
FlexiVolt-1V FlexiVolt-1V Highly flexible stranded wire with reinforced Typical Application insulation. Manufacture of test leads and external wi Strand design Weight of cable Conductor diameter Thickness insulation wall Outer diameter Rated voltage Test voltage Rated current mm² n x Ø mm kg/km mm mm mm V V AC A *Colours Nominal cross section PVC Certification marks Type Order No. ring of movable elements. 60.
FlexiVolt-2V FlexiVolt-2V Highly flexible stranded wire with reinforced, Typical Application double-layer insulation for the highest safety Manufacture of test leads and external (inside natural or white, outside coloured). wiring of movable elements.
FlexiStrom FlexiStrom Highly flexible stranded wire with reinforced Typical Application insulation. Current feeds and earth/ground wires in machine, plant and accumulator construction. Strand design Weight of cable Conductor diameter Thickness insulation wall Outer diameter Rated voltage Test voltage Rated current mm² n x Ø mm kg/km mm mm mm V V AC A *Colours Nominal cross section PVC Certification marks Type Order No. Safety test leads carrying high currents. 60.
TPE Insulated Multistrand Wires Insulating Material TPE General characteristics Typical application Excellent electrical properties (e.g. high in- Used, for example, in test leads with a sulation resistance), high tensile strength, medium thermal load whilst retaining its high flexibility, nonabrasive and relatively flexibility in the cold. lightweight (low density). The TPE is chlorine-free and thus environment-friendly. Used for the following wire types FlexiPlast..., PLAST-...
FlexiPlast-E FlexiPlast-1V FlexiPlast-E FlexiPlast-1V Highly flexible basic insulated stranded wire. TPE-insulated leads can be used in a wid- Outer diameter Rated voltage Test voltage Rated current TPE mm² n x Ø mm kg/km mm mm mm V V AC A *Colours Thickness insulation wall the environment. Conductor diameter a valuable contribution to the protection of tions in the laboratory field.
FlexiPlast-2V FlexiPlast-2V Highly flexible stranded wire with reinforced, Typical Application double-layer insulation for the highest safety Hand-held test leads for maximum safety (inside natural, outside coloured). Damage requirements and high thermal stress.
Isoliermaterial Silicon Silicone Insulated Multistrand Wires Insulating Material Silicone General characteristics Resistance to environmental influences produced after burning which continues to The outstanding properties of the silicone Very good weather and radiation resistance. insulate the wires in the event of a fire. This insulation include excellent flexibility and Good chemical stability.
SiliVolt-E SiliVolt-E Super flexible basic insulated stranded wire. Typical Application Types ... SN with tinned wire strands for con- Internal wiring of very mobile components tinuous use at temperatures up to 150 °C. and assemblies under high thermal stress.
SiliVolt-1V SiliVolt-1V Super flexible stranded wire with reinforced Typical Application insulation. Types ... SN with tinned wire Hand-held test leads for high thermal stress. strands for continuous use at temperatures Strand design Weight of cable Conductor diameter Thickness insulation wall Outer diameter Rated voltage Test voltage Rated current mm² n x Ø mm kg/km mm mm mm V V AC A *Colours Nominal cross section SIL Certification marks Type Order No. up to 150 °C. 61.
SiliVolt-2V SiliVolt-2V Super flexible stranded wire with reinforced, with tinned wire strands for continuous use double-layer insulation for the highest safe- at temperatures up to 150 °C. ty (inside natural, outside coloured).
SiliStrom SiliStrom Highly flexible stranded wire with reinforced Typical Application insulation. Super-fine Cu strand. Current feeds and earth/ground wires in machine, plant and accumulator construction. Strand design Weight of cable Conductor diameter Thickness insulation wall Outer diameter Rated voltage Test voltage Rated current mm² n x Ø mm kg/km mm mm mm V V AC A 61.7611- * SILI-S 4,0 4,0 1036 x 0,07 55 3,0 1,2 5,4 1500 8000 42 1) 21 22 23 33 61.
HK18-H FlexiVolt-HV FlexiPlast-HV High Voltage Wires HK18-H FlexiVolt-HV FlexiPlast-HV Highly flexible, reinforced insulated strand- FlexiPlast-HV (type PLAST-HV 0,5 SN): Typical Application ed wires. Super-fine Cu strand, bright-soft, tin-plated strands, chlorine-free, double- Flexible high voltage wiring, hand-held test tightly twisted. layer insulation (inside natural, outside leads for high voltage tests.
SiliVolt-HV SiliVolt-HV Super flexible, reinforced insulated stranded Typical Application wire. Super-fine Cu strand, bright-soft, tight- Flexible high voltage wiring, hand-held test ly twisted. Silicone insulation, halogen-free leads for high voltage tests.
FLEXI-ZW SILI-ZW PLAST-ZW Twin Wires FLEXI-ZW SILI-ZW PLAST-ZW Twin wires with single insulated wires in a Typical Application black jacket. Super-fine Cu strand, bright- Highly flexible, two-pole test leads. soft, tightly twisted.
FLEXI-S/POAG-HK Special Wires for Potential Equalization FLEXI-S/POAG-HK Highly fexible, reinforced insulated strand- Typical Application ed wire. Green-yellow insulation with helical Potential equalization, e.g. in the medical green stripe. Super-fine strand, bright-soft, engineering field.
RG58-PVC Silischirm Shielded Wires RG58-PVC Silishield Shielded, highly flexible coaxial cable. Insu- ■■ Silishield (Type SILI-SC 0,5/1,0): Ultra- lations in PVC or silicone in various colours. flexible coaxial cable. Inner core strand- Type RG58-PVC: Standard cable RG58. ed Cu, shield Cu mesh. Core insulation Inner core and shield mesh in tinned and outer insulation silicone with high copper. Core insulation PE, outer insula- temperature resistance. ■■ 60.7500- * RG58-PVC PVC 61.
Technical Information Smallest Permissible Bend Radii for fixed and mobile flexible leads at various VDE 0298, part 3, stipulates minimum per- rated voltages and outside diameters. missible bend radii of leads. In the following table, the minimum bend radii are shown Rated voltage ≤ 600 V > 600 V Outer diameter Flexible wire ≤ 8 mm > 8 ... 12 mm > 12 ...
leads and the ambient temperature. 100 % current-carrying capacity corresponds to the rated current stated in VDE 0298, part 4, gives recommendations the catalogue. The graph shows the curves for the current-carrying capacity of leads. for soft stranded copper wires with PVC, The following curves show the correlation be- TPE and silicone insulation, and for tinned tween the current-carrying capacity of flexible stranded copper wires (TPE-SN and SIL-SN).
Index Type Page Type Page FLEXI-1V 0,50 10 HK18-H 21 FLEXI-1V 0,50/2,7 10 PLAST-1V 0,50 SN 14 FLEXI-1V 0,75 10 PLAST-1V 2,5 14 FLEXI-1V 1,0 10 PLAST-1V 2,5 SN 14 FLEXI-1V 1,5 10 PLAST-2V 0,25 15 FLEXI-1V 2,0 10 PLAST-2V 0,50 15 FLEXI-1V 2,5 10 PLAST-2V 0,75 15 FLEXI-2V 0,25 11 PLAST-2V 1,0 15 FLEXI-2V 0,50 11 PLAST-2V 2,0 15 FLEXI-2V 0,50S 11 PLAST-2V 2,5 15 FLEXI-2V 0,75 11 PLAST-E 0,15 14 FLEXI-2V 0,75S 11 PLAST-E 0,25 14 FLEXI-2V 1,0 11 PLAST-E 0,50
Type Page SILI-E 1,0 17 SILI-E 1,0 SN 17 SILI-E 1,5 17 SILI-E 2,5 17 SILI-E 2,5 SN 17 SILI-HV 0,5 22 SILI-HV 0,75 22 SILI-HV 1,0 22 SILI-HV 2,5 22 SILI-HV 2,5/9 22 SILI-HV 6,0 22 SILI-S 4,0 20 SILI-S 6,0 20 SILI-S 10 20 SILI-S 16 20 SILI-S 25 20 SILI-S 35 20 SILI-S 50 20 SILI-S 70 20 SILI-S 95 20 SILI-SC 0,5/1,0 25 SILI-ZW 0,5 23 SILI-ZW 0,25 23 SILI-ZW 0,75 23 Cables and multistrand wires main catalog 29
Notes 30 Cables and multistrand wires main catalog
Notes Cables and multistrand wires main catalog 31
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