TAMPING RAMMER 61009/61010 owner's Manual This manual provides information regarding the operation and maintenance of these products．We have made every effort to ensure the accuracy of the information in this manual．We reserve the right to change this product at any time without prior notice． Please keep this manual available to all users during the entire life of the Vibratory Rammer.
TABLE OF CONTENTS 1．FOREWORD……………………………………………………………………………1 2．EMISSION CONTROL SYSTEM INFORMATION……………………………1 3．SAFETY INFORMATION……………………………………………………………6 3.1 Operating Safety………………………………………………………………………6 3.2 Operator Safety while using Internal Combustion Engines………………………8 3.3 Serrice Safety…………………………………………………………………………8 3.4 Label Locations………………………………………………………………………10 3.5 Safety Labels…………………………………………………………………………11 3.
6.1 Periodic Maintenance Schedule……………………………………………………19 6.2 Servicing Air Cleaner…………………………………………………………………20 6.3 Engine Oil……………………………………………………………………………21 6.4 Lubrication……………………………………………………………………………22 6.5 Shoe Hardware………………………………………………………………………23 6.6 Long-Term Storage……………………………………………………………………24 6.7 Troubleshooting………………………………………………………………………24 6.
CALIFORNIA Proposition 65 Warning： Engine exhaust，some of its constituents，and certain vehicle components， contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm． 1．FOREWORD This manual provides information and procedures to safely operate and maintain this model．For your own safety and protection from injury，carefully read，understand and observe the safety instructions described in this manual． Keep this manual or a copy of it with the machi
●Removal or alteration of any part of the intake，fuel，or exhaust systems． ●Altering or defeating the speed-adjusting mechanism to cause the engine to operate outside its design parameters． Problems That May Affect Emissions If you are aware of any of the following symptoms，have your engine inspected and repaired by your servicing dealer． ●Hard starting or stalling after starting． ●Rough idle． ●Misfiring or backfiring under load． ●After burning(backfiring)． ●Black exhaust smoke or high fuel consumption． Re
Before using an oxygenated fuel ， try to confirm the fuel’s contents ． Some States/Provinces require this information to be posted on the pump． The following are EPA-approved percentages of oxygenates： ETHANOL-(ethyl or grain alcohol) 10%by volume．You may use gasoline containing up to 10% ethanol by volume．Gasoline containing ethanol may be marketed under the name “Gasohol”． MTBE-(methyl tertiary butyl ether) 15% by volume．You may use gasoline containing up to 15% MTBE by volume． METHANOL-(methyl or wood al
Listed below are the parts covered by the Emission Components Defect Warranty.
maintenance services． ●The replacement parts used for required maintenance services． ●Consequential damages such as loss of time，inconvenience，loss of use of the engine or equipment，etc． ●Diagnosis and inspection charges that do not result in warranty-eligible service being performed． ●Any non-authorized replacement part．or malfunction of authorized parts due to use of non-authorized parts． OWNER'S WARRANTY RESPONSIBILITIES As the engine owner, you are responsible tor the performance of the required mainte
If other than the parts authorized by us are used for maintenance replacements or for the repair of components affecting emission control，you should assure yourself that such parts are warranted by their manufacturer to be equivalent to the parts authorized by us in their performance and durability． HOW TO MAKE A CLAIM All repair qualifying under this limited warranty must be performed by a service dealer authorized by us．In the event that any emission-related part is found to be defective during the warra
3.1.2 NEVER allow anyone to operate this equipment without proper training. People operating this equipment must be familiar with the risks and hazards associated with it. 3.1.3 NEVER touch the engine or muffler while the engine is on or immediately after it has been turned off．These areas get hot and may cause burns． 3.1.4 NEVER use accessories or attachments that are not recommended by us．Damage to equipment and injury to the user may result. 3.1.5 NEVER leave machine running unattended． 3.1.
trenches and platforms． 3.1.20 ALWAYS store the equipment properly when it is not being used.Equipment should be stored in a clean，dry location out of the reach of children． 3.1.21 ALWAYS close fuel valve on engines equipped with one when machine is not being operated． 3.1.22 ALWAYS operate machine with all safety devices and guards in place and in working order．DO NOT modify or defeat safety devices．DO NOT operate machine if any safety devices or guards are missing or inoperative． 3.
3.3.1 DO NOT attempt to clean or service the machine while it is running．Rotating parts can cause severe injury． 3.3.2 DO NOT operate the machine without an air cleaner． 3.3.3 DO NOT remove air cleaner cover，paper element，or precleaner while engine is running． 3.3.4 DO NOT alter engine speeds．Run the engine only at speeds specified in the Technical Data Section． 3.3.
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Label Meaning WARNlNG! Hot surface! For optimal control ， performance ， and minimal hand/arm vibration,grasp handle as shown． Refer to Section Proper Operation for further details． CAUTlON! Use only clean，filtered gasoline fuel． 3.
Open the choke． Turn the engine switch to "OFF"． Throttle control lever：Turtle = ldle or Slow Rabbit=Full or Fast Open fuel flow valve． Pull rewind starter．
4．TECHNICAL DATA 4.1 Rammer Model 61009/61010 Engine Model type Loncin 168F / Honda GX100 Engine Speed-full rpm 3600±100 Engine Speed-idle rpm 1450±100 Clutch Engagement rpm 2000±100 Spark Plug type (NGK) BPR6ES，F7RTC Electrode Gap mm(in) 0.6-0.7(0.002-0.030) Cylinder Head Compression(cold) bar/cm3 (psi) 8.0-9.7(120-140) type Three stage with cyclonic precleaner Engine Lubrication oil grade SAE 10W30 SE，SF or higher Engine Oil Capacity L(oz.) 0.6(20) Fuel Tank Capacity L(qts.
4.2 Sound Measurements Products are tested for sound pressure level in accordance with EN ISO 11204. Sound power level is tested in accordance with European Directive 2000/14/EC-Noise Emission in the Environment by Equipment for use outdoors． ● the sound pressure level at operator's location(LpA) = 98 dB(A)． ● the guaranteed sound power level(LWA) = 108 dB(A)． 4.
5．OPERATION 5.1 Application Rammers are designed to compact loose soils and gravel to prevent settling and to provide a firm，solid base for the placement of footings，concrete slabs，foundations， and other structures． 5.2 Recommended Fuel This engine is certified to operate on automotive unleaded gasoline．Use only fresh， clean gasoline．Gasoline containing water or dirt will damage fuel system． 5.3 Before Starting 5.3.1 Read safety instructions at the beginning of this manual． 5.3.
Note：A cold engine should be allowed to warm up at the idle position (c2) for approximately one(1)minute ． Failure to open the choke after the engine attempts to start may cause flooding． CAUTION：Always open choke(b2)with throttle in idle position(c3)．Opening choke with throttle not in idle position(c3)may result in rammer motion． Graphic 2 5.5 To Stop See Graphic 2 5.5.1 Place throttle in the idle position (c3)． 5.5.2 Turn engine switch to“OFF”(d)． 5.5.3 Close fuel valve (e)． 5.
Technical Data for oil quantity and type． ● if the warning light stays on continuously，the engine will start and continue to run but the low oil shutoff switch is not functioning properly．Check the switch for proper wire connections.
Graphic 4 6．MAINTENANCE 6.1 Periodic Maintenance Schedule Maintenance ， replacement ， or repair of the emission control devices and systems may be performed by any non-road engine repair establishment or individual． Daily before starting After first 5 hours Every week or 25 hours Tighten ramming shoe hardware. ● ● Check externaI hardware. ● ● Check fuel level. Check engine oil level. ● Inspect air filter．Replace as needed. ● Check oil level in sightglass.
Change engine oil. ● Replace spark plug. ● Clean recoil starter. ● Change ramming system oil．* ● Inspect crane lifting cable for wear，damage，or abuse. ● ● Inspect fuel filter. ●Change ramming system oil after first 50 hours of operaton. Note：If engine performance is poor, check,clean．and replace air filter elements as needed. 6.
Graphic 5 6.2.5 Cleaning： 6.2.5.1. Clean the air filter elements if they are to be reused. Paper air filter element：Tap the filter element several times on a hard surface to remove dirt， or blow compressed air[not exceeding 207 kPa(2.1 kgf/cm2，30 psi)] through the filter element from the inside．Never try to brush off dirt；brushing will force dirt into the fibers． Foam air filter element：Clean in warm soapy water，rinse，and allow to dry thoroughly.
6.3.3 Remove the oil fill plug (a) and drain plug (b) to drain oil． 6.3.4 Install the drain plug (b)． 6.3.5 Fill the engine crankcase with recommended oil up to the level of the plug opening (c)．Do not thread in the dipstick to check the level．See Technical Data for oil quantity and type． 6.3.6 Install the oil filler plug (a)． Graphic 6 6.4 Lubrication See Graphic 7 Ramming system Check oil level： 6.4.1 Place the rammer so it is resting on its shoe on a level surface． 6.4.
Graphic 7 Oil change： 6.4.5 Unscrew the oil drain plug (e) located below the oil sightglass． 6.4.6 Tip the rammer back until it is resting on its handle and allow oil to drain． Note：In the interests of environmental protection，place a plastic sheet and a container under the machine to collect any liquid which drains off．Dispose of this liquid in accordance with environmental protection legislation． 6.4.7 Screw in the oil drain plug (e)．Torque to 54 Nm． 6.4.
Graphic 8 6.6 Long-Term Storage 6.6.1 Drain fueI from tank． 6.6.2 Start engine and run until remaining fuel is used． 6.6.3 Remove spark plug．Pour approximately 30 ml (1 oz.)of clean SAE 10W30 engine oil into cylinder through spark plug opening． 6.6.4 Pull starter rope slowly to distribute oil in engine． 6.6.5 Re-install spark plug． 6.
Engine overheats． ·Clean Engine runs，rammer does not tamp． ·Inspect Engine runs．rammer operation is erratic． ·Oil/grease On machines equipped with the low oil shutoff switch，the warning light flashes slowly， the engine starts but shuts off after 10-12 seconds． ·Engine Problem/Symptom cooling fins and fan blades． clutch for damage．Replace if necessary． ·Broken connecting rod or crank gear． ·Low engine performance．Compression loss． on clutch． springs． ·Soil buildup on ramming shoe． ·Broken parts in
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NO． Description Qty NO． Description Qty 1 ENGINE 1 34 CONNECTING ROD 1 2 NUT M10 4 35 HEXAGONAL BOLT M6x25 8 3 FLAT WASHER Φ10xΦ28x1.
