Use and Care Manual
OPERATION
6
The Mig100 130 welder requires a dedicated 120 AC , 60 Hz power input. Please check carefully the
welder you have in hand is 120V before using. If using an extension cord, use a minimum 12 AWG cord for
up to 25 feet.
1. Open the top door of the welder.
CHANGING THE DRIVE ROLLER
The MIG100/130 comes set up and ready to use 0.035″ (0.9mm) Flux-Core Wire. If 0.03″ (0.8mm) wire is to
be used, the drive roller needs to be adjusted. Adjust the drive roller according to the following procedure:
2. Lift the Pressure Adjuster out of the way and move the Rocker Arm away from the drive roller.
3. Remove the Drive Roller Thumb Screw by turning it counter clockwise and pulling it away from the
roller.
4. Remove the Drive Roller and view the wire sizes stamped on each side of the roller.
5. Install the Drive Roller in the orientation so that the size of the wire you are using is facing you on
the side of the drive roller.
6. Reinstall the Drive Roller Thumb Screw.
7. Put the Rocker Arm back in place and reset the Pressure Adjuster.
The MIG100/130 could be used with a 4 inch wire spool only. To install the wire spool follow the procedure
listed below:
INSTALLING THE WIRE
1. Open the door of the welder and remove the wing nut and spacer from the Wire Spool Spindle.
2. Slide the 4 inch Wire Spool onto the Wire Spindle and reinstall the spacer and wing nut.
THREADING WELDING WIRE THROUGH THE DRIVE MOTOR TO THE WELDING GUN
This welder uses only self shielding ux-core wire in either 0.030″ or 0.035″ size (0.8 or 0.9mm). To install
the welding wire follow the procedure outlined below:
1. Turn the power switch to the off position and unplug the welder from the power supply.
2. Remove the contact tip and nozzle from the end of the torch.
3. Ensure that the drive roller is installed in the proper position for the wire size being used.
4. Unlock the Pressure Adjuster and lift up on the Rocker Arm. Ensure that the wire drive roller is appropriate
to the welding wire size see the previous section describing the installation of the drive roller. The drive
roller comes installed for 0.035″ (0.9mm) wire.
5. Pull out the welding wire from the wire spool carefully. NOTE: Do not let go of the wire or the entire spool
could unravel.
6. Cut off the small piece of the curved segment at the front of welding wire and straighten the welding wire
approximately 3.0″ long.
7. Thread the welding wire through the Guide Pipe and over the wire Drive Roller and into the torch hole.
8. Reattach the Rocker arm and reset the Pressure Adjuster.