IP-L8505 OWNERS MANUAL and INSTALLATION INSTRUCTIONS
Copyright 2010. Star Trac by CORE INDUSTRIES. All rights reserved, including those to reproduce this book or parts thereof in any form without first obtaining written permission from Star Trac. Every effort has been made to keep this information current; however, periodically, changes are made to the information herein, and these changes will be incorporated into new editions of this publication. All product names and logos are trademarks of their respective owners. Printed in the USA.
TABLE OF CONTENTS • SAFETY INSTRUCTIONS / WARNINGS 4 • WARNING LABLES WITH PART NUMBERS 6 • EXERCISE GUIDELINES 7 • MAINTENANCE AND SERVICE 8 • WARRANTY COVERAGE 9 • INSTALLATION INSTRUCTIONS 11 • 21 HARDWARE Page 3
Safety Instructions Max Rack Safety Information and General Exercise Guidelines Safety Information Read the Max Rack Owner's Manual carefully before assembling, servicing or using the Max Rack. ! WARNING: Serious injury or death could occur if these safety precautions are not observed: 1. Do not use the Max Rack in any way other than designed or intended by the manufacturer. It is imperative that the Max Rack as well as any other STAR TRAC STRENGTH equipment is used properly to avoid injury. 2.
15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. SECURING EQUIPMENT: All STAR TRAC equipment MUST be secured to the floor to stabilize and eliminate rocking or tipping over. This must be performed by a licensed contractor. DO NOT use the Weight equipment if it is not set up and located on a solid level surface. Make sure that each machine is set up and operated on a solid level surface. DO NOT install equipment on an uneven surface.
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Exercise Guidelines • Like most exercise, strength training involves an element of risk. Utilize this information to assist you and/or your members in making the experience on STAR TRAC both productive and safe. • Prior to engaging in any strength-training program, individuals with known health conditions and/or individuals whom are unfamiliar with the risk (s) involved with weight training, should first consult with a physician. • All training sessions should be supervised by trained personnel.
MAINTENANCE AND SERVICE The Max Rack requires very little upkeep to keep your Max Rack performing at its best, the following guidelines are suggested. GENERAL CLEANING Wipe the Max Rack with a light all-purpose cleaner, such as diluted Simple Green at a 30:1 solution. Dry the Max Rack with a soft cloth to prevent rust. To prevent rust build up it is advised to wipe the Max Rack with a soft cloth and some LPS-1 rust preventative.
Warranty Coverage Star Trac commercial exercise equipment (.Product.) is warranted to be free of all defects in material and workmanship. Star Trac warrants all structural frameworks for a period of 10 years. This limited warranty on structural frame does not include coatings. The following moving parts are warranted for 5 years; rotary bearings and structural moving parts. All unlisted parts handles and accessories are warranted for 1 year. Upholstery is warranted for 6 months.
Exclusive warranties THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES OF ANY KIND EITHER EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, AND ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART. We neither assume nor authorize any person to assure for us any other obligation or liability concerning the sale of this Product.
INSTALLATION INSTRUCTIONS REQUIRED TOOLS: • 13mm Box / Open-End Wrenches •• • • • • •• • • • • • • • • • • • 2 • 17mm Box / Open-End Wrenches • • • • • • • • • • •• • • • • • • • • GENERAL NOTES: • Unless otherwise noted Loctite 242/243 or equivalent thread locker must be used on all threaded fasteners. (Do not use thread locker when a Nyloc nut is used.) • All Star Trac Strength equipment MUST be secured to the floor using either 10mm or 3/8in. (grade 5 minimum) bolts.
UNPACK THE MAX RACK and ASSEMBLE UPPER WELDMENTS: NOTE: TAKE CARE WHILE OPENING THE BOXES. KEEP TRACK OF ALL ITEMS YOU REMOVE FROM THE BOXES. TAKE CARE NOT TO LAY ITEMS ON SURFACES THAT MAY SCRATCH THE PRODUCT. 1. Take the front and back upper weldments and place them on a soft surface. (A moving blanket will help reduce damage from hard surfaces) 2. Take (2) of the cross weldment and lay them between the upper weldments. 3. Take (4) bracket and lay (2) at each end as shown below. 4.
ASSEMBLE UPRIGHTS: 1. Take the (4) uprights and slide the onto the correct post sleeve. See images below. Note: the (2) fixed feet go onto the sleeved weldment with the handle grips. The adjustable feet go in the back. All mounting holes are to the outside of the user area. 2. Take (20) m10 washers (PN:731-2419) and (20) m10 x 25 Hex Head bolts (PN:731-2333). NOTE: Remember to use thread locker. 3. Using a 17mm box wrench install and tighten all (20) fasteners as shown below.
UPRIGHT MAIN ASSEMBLY: NOTE: due to the weight of the assembly, you should always have at least 2 people when moving these assemblies. 1. Lay assembly on its side. Support legs as you rotate assembly. Note: take special care not to drop the assembly. 2. Lift top of assembly to upright the Main frame. MOVE MAIN ASSEMBLY: 1. Move assembly to the position where it will be used, remember to leave room behind for the rest of the assembly.
INSTALL WEIGHT HOLDERS: 1. Take the (2) weight holder weldments (PN:731-2355-XX) from the packaging. 2. Using (2) mounting plate (PN:731-23), (4) m10 x 140 Hex Head Bolts (PN:731-2398), (8) m10 Washers (PN:731-2419), and (4) m10 Nyloc Nuts (PN:731-2420), install the weldment to the back of the Main Assembly. Before tightening Fasteners place (2) boots (PN:731-0021) under the feet of the weldments. Use (2) 17mm box wrenches to lightly tighten these fasteners at this time.
INSTALL BACK BRACE: 1. Take the Back Cross Brace (PN:731-2379-XX) from the packaging. 2. Using (2) mounting plate (PN:731-2379-XX), (8) m10 x 80 Hex Head Bolts (PN:731-2400), (16) m10 Washers (PN:731-2419), and (8) m10 Nyloc Nuts (PN:731-2420), install the weldment between the two weight holders. Use (2) 17mm box wrenches to tighten these fasteners at this time. INSTALL BAR HOLDERS: 1. Take the (4) Bar Holders (PN:731-2331) from the packaging. 2.
INSTALL UPPER GUIDE RODS: 1. Take (2) Ø25mm Guide Rods (PN:731-2392) and the Upper Bearing Weldment (PN:731-2349-XX) from the packaging. 2. You will use (4) Spacer rings (PN:731-2395), (4) m10 x 25 Hex Head Bolts (PN:731-2333), and (4) m10 Large Washers (PN:731-2396), to install the Guide Rods into the upper mounts. Use a 17mm box wrench to install one bolt washer and space into one end of each rod. Slide the rods through the front mounts taking care not to scratch rods.
INSTALL SAFETY STOPS: 1. Take the (2) Safety Stops (PN:731-2337) from the packaging. 2. Install the Safety Stops onto the machine at this time, make sure they are both at the same level. 3. Take the Bar with the Bearing guides and place it on the safety stop as in the image. INSTALL BEARING MOUNTS TO BAR: 1. Take the (2) Ø30mm Guide rods with threaded hole in one end (PN:731-2393) from the packaging. 2.
INSTALL THE LOWER GUIDE RODS: 1. Take the (2) Ø30mm Guide Rods with threaded holes at both ends (PN:731-2391), (2) Round Rubber Bumpers (PN:731-2394), and (2) “T” shaped Bearing Tubes (PN:731-2390) from the packaging. 2. You will use (4) Spacer rings (PN:731-2397), (4) m10 x 25 Hex Head Bolts (PN:731-2333), and (4) m10 Large Washers (PN:731-2396), to install the Guide Rods into the lower mounts. Use a 17mm box wrench to install one bolt, washer and spacer onto one end of each rod.
INSTALL WEIGHT HORNS: 1. Take the (4) Long Weight Horn weldments (PN:731-1454), (4) Short Weight Horn weldments (PN:731-2297), (12) Weight Horn Covers (PN:731-1376), (12) Base Covers (PN:731-1373), and (12) End Caps (PN:731-1374) from the packaging. 2. Using (16) M8 x 75mm Hex Head Bolts (PN:731-2356), (32) M8 Washers (PN:731-2421), and (16) M8 Nyloc Nuts (PN:731-2422) install the weight horns. See image below for placement and order. Use (2) 13mm box wrenches to tighten fasteners. 3.
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FINAL ASSEMBLE CHECK SHEET 1. Make sure ALL fasteners are tightened to specifications is this manual. 2. See Maintenance and Service page. 1. Perform all steps MACHINE CLEARANCE AND SPACING For the safe operation of Inspiration Strength™ Star Trac recommends that a clearance of 24 inches (60.96cm) be maintained between and behind machines including moving arms and levers. To insure safe entry and exit to each unit a walkway of at least 36 inches (91.
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STAR TRAC 14410 Myford Road Irvine, California 92606 Telephone: (800) 228-6635, (714) 669-1660 Fax: (714) 508-3303 www.startrac.com Part No. 620-8048, Rev A.
