BR67 HYDRAULIC BREAKER USER MANUAL Safety, Operation and Maintenance © 2014 Stanley Black & Decker, Inc. New Britain, CT 06053 U.S.A. 09278 11/2014 Ver.
DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY ÜBEREINSTIMMUNGS-ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA Hydraulic Tools ______________________________________________________________________ I, the undersigned: Ich, der Unterzeichnende: Je soussigné: El abajo firmante: lo sottoscritto: Weisbeck, Andy Surname and First names/Familiennname und Vornamen/Nom et prénom/Nombre y apellido/Cognome e nome hereby declare that the equipment specified here
TABLE OF CONTENTS DECLARATION OF CONFORMITY...........................................................................................................................2 SAFETY SYMBOLS...................................................................................................................................................4 SAFETY PRECAUTIONS...........................................................................................................................................6 TOOL STICKERS & TAGS..
SAFETY SYMBOLS Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
SAFETY PRECAUTIONS Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. • Do not operate the tool at oil temperatures above 140 °F/60 °C. Operation at higher oil temperatures can cause operator discomfort and may damage the tool. Never come in contact with the tool bit, the bit can get hot. • Do not operate a damaged, improperly adjusted, or incompletely assembled tool.
SAFETY PRECAUTIONS • Warning: Hydraulic fluid under pressure could cause skin injection injury. If you are injured by hydraulic fluid, get medical attention immediately. • Never use the tool in an explosive atmosphere, sparks from the breaking process could ignite explosive gas. • Keep all body parts away from the working tool. • • When handling material or the tool bit, wear your (PPE) Personal Protection Equipment.
TOOL STICKERS & TAGS BR67 BREAKER 67lb ⁄ 30kg WEIGHT: FLOW: 7–9gpm ⁄ 26–34lpm MAX PRESS: 2500psi/172bar NOM PRESS: 1500psi/103bar CHARGE: ACCUMULATOR NITROGEN 600psi ⁄ 41bar 73030 Name Tag Sticker T-Handle Used On Models: BR67120 BR67120E BR67130 BR67130E 3810 S.E. Naef Road Milwaukie, Oregon 97267 U.S.A. 73031 3810 S.E. Naef Road Milwaukie, Oregon 97267 U.S.A. 73030 Please refer to the Parts Illustration for location of stickers.
HOSE TYPES The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools. They are: Certified non-conductive — constructed of thermoplastic or synthetic rubber inner tube, synthetic fiber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover.
All hydraulic hose must meet or exceed specifications as set forth by SAE J517. All hydraulic hose must have at least a rated minimum working pressure equal to the maximum hydraulic system relief valve setting. This chart is intended to be used for hydraulic tool applications only based on Stanley Hydraulic Tools tool operating requirements and should not be used for any other applications.
HTMA / EHTMA REQUIREMENTS HTMA / EHTMA REQUIREMENTS HTMA HYDRAULIC SYSTEM REQUIREMENTS TYPE I Nominal Operating Pressure (at the power supply outlet) 4-6 gpm (15-23 lpm) 1500 psi (103 bar) TOOL TYPE TYPE II TYPE RR 7-9 gpm (26-34 lpm) 1500 psi (103 bar) 9-10.
OPERATION The recommended hose size is .500 inch/12 mm I.D. up to 50 ft/15 m long and .625 inch/16 mm I.D. minimum up to 100 ft/30 m. PRE-OPERATION PROCEDURES CHECK POWER SOURCE 1. Using a calibrated flow meter and pressure gauge, check that the hydraulic power source develops a flow of 7-9 gpm/26-34 lpm at 1500-2000 psi/105140 bar. 2. Make certain the hydraulic power source is equipped with a relief valve set to open at 2100-2250 psi/145155 bar maximum. INSTALL TOOL BIT 1.
TOOL PROTECTION & CARE NOTICE In addition to the Safety Precautions found in this manual, observe the following for equipment protection and care. • Make sure all couplers are wiped clean before connection. • Always keep critical tool markings, such as warning stickers and tags legible. • The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling hydraulic tools.
TROUBLESHOOTING PROBLEM Tool does not run. CAUSE REMEDY Power unit not functioning. Check power unit for power flow and pressure (7–9 gpm/26–-34 lpm, 1500–2000 psi/ 105–140 bar. Couplers or hoses blocked. Remove restriction. Pressure and return line hoses Be sure hoses are connected to their proper reversed at ports. ports. Mechanical failure of piston or Disassemble breaker and inspect for damaged automatic valve. parts. Tool does not hit effectively. Power unit not functioning.
CHARGING THE ACCUMULATOR ACCUMULATOR TESTING PROCEDURE To check or charge the accumulator the following equipment is required. • 31254 Charge Kit, which includes the following: –– Accumulator Tester (Part Number 02835). –– Charging Assembly (P/N 15304) (15304 includes a liquid filled gauge with snub valve, hose and fittings). • NITROGEN bottle with an 800 psi/55 bar minimum charge.(Not included in 31254 kit) ACCUMULATOR CHARGING 1. Perform steps 1 through 4 of the accumulator testing procedure above. 2.
CHARGING THE ACCUMULATOR Charging the Accumulator Anti-Vibration Handles Charging the Accumulator T-Handles BR67 User Manual ◄ 15
SPECIFICATIONS Pressure Range.............................................................................................................. 1500–2000 psi/104–140 bar Flow Range................................................................................................................................ 7–9 gpm / 26–34 lpm Nominal Flow........................................................................................................................................ 8 gpm / 30 lpm Maximum Back Pressure..
ACCESSORIES ACCESSORIES 1-1/8 IN. HEX × 6 IN. SHANK Moil Point – 14 in. Long UC.................................................................................................................................................... 02333 Chisel Point – 14 in. Long UC................................................................................................................................................ 03990 3-inch Chisel – 14 in. Long UC..................................................................
BR67 ANTI-VIB PARTS ILLUSTRATION BR67 ANTI-VIBRATION HANDLE PARTS ILLUSTRATION 18 ► BR67 User Manual
BR67 ANTI-VIB PARTS LIST BR67 ANTI-VIBRATION HANDLE PARTS LIST ITEM NO. WITHOUT TRIGGER LOCK WITH TRIGGER LOCK DESCRIPTION ITEM NO.
BR67 ANTI-VIB PARTS LIST BR67 ANTI-VIBRATION HANDLE PARTS LIST (CONTINUED) ITEM NO.
BR67 STD PARTS ILLUSTRATION BR67 STANDARD HANDLE PARTS ILLUSTRATION BR67 User Manual ◄ 21
BR67 STANDARD PARTS LIST ITEM NO. WITHOUT TRIGGER LOCK WITH TRIGGER LOCK DESCRIPTION ITEM NO.
BR67 STANDARD PARTS LIST ITEM NO. WITHOUT TRIGGER LOCK WITH TRIGGER LOCK QTY DESCRIPTION 73 66654 66654 1 GUARANTEED SOUND POWER LEVEL STICKER 105 (CE ONLY) 74 04050 04050 1 VALVE CAP ASSY 75 04052 04052 1 O-RING 76 00844 00844 1 SPIROL PIN 77 22891 22891 1 SPRING PIN 79 04061 04061 1 ACCUMULATOR CHAMBER 80 — 11430 1 SPRING 81 07517 07517 1 HEX BUSHING, 1-1/8 × 6 IN. (FOR 11614 EZ FOOT) 07518 07518 1 HEX BUSHING, 1-1/4 × 6 IN.
UNDERWATER TOOLS DEPTH GUIDELINE CAUTION DO NOT USE HYDRAULIC TOOLS UNDERWATER THAT ARE NOT DESIGNATED AS AN “UNDERWATER” MODEL, OR THIS WILL RESULT IN DAMAGE TO THE TOOL. Operation Overview Percussive Tools: Breakers, Hammer Drills and Chipping Hammers Diver UNDERWATER MODELS ONLY The types of tools are percussive and rotational, each with different characteristics allowing for different depth operation.
NOTES BR67 User Manual ◄ 25
Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www.stanleyhydraulics.
