Full Product Manual
Table Of Contents
- Contents
 - Overview
 - Ring Terminals
 - Flag Terminals
 - Fork Terminals
 - Pin Terminals
 - Splice Connectors
 - Wire Joints
 - Heat-Shrinkable Terminals, Splices, Disconnects
 - Disconnects and Male Tabs
 - Luminaire Disconnects
 - Ferrules
 - Wire Termination Tools and Installation Kits
 - Wire Termination Technical Information
 - Shrink-Kon® Heat-Shrinkable Tubing
 - Shrink-Kon® Splice Insulatorsand Insulating Covers
 - Shrink-Kon® Installation Tools
 - Shield-Kon® Shield Termination System
 - Dragon-Tooth® Magnet WireTermination System
 

United States
Tel: 901.252.8000
  800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
G-43
Wire Termination Tools and Installation Kits
Wire Termination — Sta-Kon
®
 Wire Termination & Insulation
Crimps #8 AWG–250 kcmil!
Air-Operated Bench-Mounted Tool
CAT. NO.
DESCRIPTION
PKG. 
QTY.
BAIR22-6 Heavy-duty, high-speed production tool installs a wide range
of Sta-Kon
®
 terminals, from #26–#6 gauge; uses the DIE2000
series dies for both non-insulated and insulated terminals;
supplied complete with foot pedal, air hose/air lubricator
1
Crimp Dies*
DIE2001  Insulated #22–#10 AWG Sta-Kon
®
 Terminals  1
DIE2002  Non-Insulated #22–#10 AWG Sta-Kon
®
 Terminals 1
DIE2005  Non-Insulated #16–#10/#8–#6 Sta-Kon
®
 Terminals (Tubular Only) 1
DIE2007  Insulated #8–#6 AWG Sta-Kon
®
 Terminals (Tubular Only) 1
* Dies sold separately.
Note: The dies for the BAIR22-6, PAIR22-6 and BAT22-6 are interchangeable.
Note: Battery-powered tools BPI42300CR, BPLT6BSCR and BPLT62BSCR can also be 
  used to crimp non-insulated Sta-Kon
®
 terminals. See pages F-86–F-88.
Crimps #22–#6 AWG terminals!
BAIR22-6 Bench-Mounted Air Tool
• 1.8 tons output force at 100 psi
• Bench-mounted heavy-duty air tool
• Short cycle time
• Shure-Stake
®
 mechanism
• Foot actuated
• Accepts T&B standard hand tool dies
• Installs Sta-Kon
®
 and Spec-Kon
®
 terminals  
as well as ferrules and Dragon Tooth
® 
connectors
CAT. NO.
DESCRIPTION
PKG. 
QTY.
25000 This compact heavy-duty air tool installs nylon insulated Sta-
Kon
®
 terminals on wire sizes from #8 AWG to 250 kcmil; non-
insulated styles are also installed just as quickly and dependably; 
heavy-duty air tool installs non-insulated and insulated Sta-Kon
®
terminals from #8 AWG to 250 kcmil
1
Note: This tool uses the same dies as the TBM6 and TBM6S hand tools on page F-85.
Convenience and Economy
The tool accepts a full range of interchangeable dies, the same as used in 
the TBM6 or TBM6S tools. To install the dies, simply pull the spring-loaded 
pin and remove the indentor die. Then, flex the retaining spring and remove 
the die nest.
Shure-Stake
®
 Mechanism Means Quality Connections
The Shure-Stake
®
 mechanism senses inlet air pressure, and if insufficient, 
is designed to prevent the tool from cycling. Thus you avoid “undercrimping.” 
An 85–90-psi air pressure source is required.
Safety Features Increase Productivity, Reduce Downtime
Safety features include a guard over the die area, an air shutdown switch 
activated by a slight push with the finger and a foot pedal that’s enclosed 
to prevent accidental tool operation. In addition, the tool may be bench-
mounted for stability and control. For convenience when crimping large size 
terminals on heavy wire, the head assembly may overhang the workbench.










