Full Product Manual

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United States
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Technical Services
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G-42
Wire Termination Tools and Installation Kits
Wire Termination — Sta-Kon
®
Wire Termination & Insulation
• Interchangeable dies can be quickly changed to
crimp non-insulated and insulated terminals up
to #6 AWG
• Dies are the same as our hand tools — crimps will
be exactly the same between Sta-Kon
®
hand tools
such as our ERG4001 and the BAT22-6
• 360° rotating head gives the user the added
flexibility when crimping hard-to-reach connections
• Short cycle time equates to crimping times of less
than two seconds
• Quick, lightweight, and maneuverable
• NiCd battery operation provides long-lasting
battery life to complete up to 150 crimps on a
single charge
• Extra battery and charger are included with the
tool, ensuring round-the-clock operation
• Battery charger provides full battery life in under
an hour
• Linear crimping motion gives asymmetric,
high-quality crimp every time
1
1
⁄2 tons of grip that weighs
less than three pounds!
Battery-Powered
Crimping Tool — BAT22-6
T&B’s newest battery-powered tool is fast and portable for making high-
volume and difficult-to-reach terminal installations in a snap. The Sta-Kon
®
BAT22-6 delivers 1.5 tons of crimping force with an easy, pushbutton
trigger. The lightweight, ergonomic design minimizes the risk of repetitive
motion injuries that can occur with traditional hand crimping tools.
And at less than three pounds, one-hand operation is easy while still
packing enough power to crimp up to #6 AWG terminals
in seconds.
CAT. NO. DESCRIPTION
PKG.
QTY.
BAT22-6 Battery Crimping Tool, 1.5 Ton with 120-VAC Charger 1
Crimp Dies*
DIE2001 Insulated #22–#10 AWG Sta-Kon
®
Terminals 1
DIE2002 Non-Insulated #22–#10 AWG Sta-Kon
®
Terminals 1
DIE2005 Non-Insulated #16–#14/#12–#10/#8–#6 Sta-Kon
®
Terminals
(Tubular Only)
1
DIE2007 Insulated #8–#6 AWG Sta-Kon
®
Terminals (Tubular Only) 1
*Dies sold separately.
Note: Battery-powered tools BPI42300CR, BPLT6BSCR and BPLT62BSCR can also
be used to crimp non-insulated Sta-Kon
®
terminals. See pages F-86–F-88.
Included Accessories
• Sturdy, plastic carrying case for portability
• Two 9.6V NiCd batteries and battery charger
• Sturdy tray for convenient storage of crimp dies
Uses the exact dies of the Comfort
Crimp line of ergonomic tools for
Sta-Kon
®
and Dragon Tooth
®
terminals.
Easy to rotate with your wrist — delivers
fast and effective crimping power.
• 1.25 tons output force at 100 psi
• Crimps #22–#6 AWG terminals
• Installs Sta-Kon
®
terminals as well as ferrules
and Dragon Tooth
®
connectors
• Interchangeable dies
• Open yoke enables easy access to insert and remove
terminals for crimping
Portable heavy-duty air tool.
PAIR22-6 Heavy-Duty
Portable Air Crimp Tool
CAT. NO. DESCRIPTION PKG. QTY.
PAIR22-6 Open yoke, hand actuated 1
Crimp Dies*
DIE2001 Insulated #22–#10 AWG Sta-Kon
®
Terminals 1
DIE2002 Non-Insulated #22–#10 AWG Sta-Kon
®
Terminals 1
DIE2005 Non-Insulated #16–#10/#8–#6 Sta-Kon
®
Terminals (Tubular Only) 1
DIE2007 Insulated #8–#6 AWG Sta-Kon
®
Terminals (Tubular Only) 1
* Dies sold separately.
Note: The dies for the BAIR22-6, PAIR22-6 and BAT22-6 are interchangeable.
Note: Battery-powered tools BPI42300CR, BPLT6BSCR and BPLT62BSCR can also be used
to crimp non-insulated Sta-Kon
®
terminals. See pages F-86–F-88.