Altivar Process S1A53832 03/2019 Altivar 212 Variable speed drives for synchronous and asynchronous motors Installation manual S1A53832.04 03/2019 www.schneider-electric.
The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications.
Table of Contents Chapter 1 Safety Information .......................................................................................... About the Book ............................................................................................... Introduction .................................................................................................... Device overview .........................................................................................................................
Safety Information Important Information S1A53832 03/2019 NOTICE Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, service, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
Intended Use This product is a drive for three-phase synchronous, asynchronous motors and intended for industrial use according to this manual. The product may only be used in compliance with all applicable safety standard and local regulations and directives, the specified requirements and the technical data. The product must be installed outside the hazardous ATEX zone. Prior to using the product, you must perform a risk assessment in view of the planned application.
This equipment has been designed to operate outside of any hazardous location. Only install this equipment in zones known to be free of a hazardous atmosphere. DANGER POTENTIAL FOR EXPLOSION Install and use this equipment in non-hazardous locations only. Failure to follow these instructions will result in death or serious injury. Drive systems may perform unexpected movements because of incorrect wiring, incorrect settings, incorrect data or other errors.
NOTICE DESTRUCTION DUE TO INCORRECT MAINS VOLTAGE Before switching on and configuring the product, verify that it is approved for the mains voltage. Failure to follow these instructions can result in equipment damage.
About the Book At a Glance S1A53832 03/2019 Document Scope The purpose of this document is: to give you mechanical and electrical information related to the Altivar 212 drive, to show you how to install and wire this drive. Validity Note Original instructions and information given in the present document have been written in English (before optional translation). NOTE: The products listed in the document are not all available at the time of publication of this document online.
And finally all the User Guides related to your drive, listed below: Title of Documentation Catalog Number ATV212 Quick Start guide S1A53825 (English), S1A53826 (French), S1A53827 (German), S1A53828 (Spanish), S1A53830 (Italian), S1A53831 (Chinese) ATV212 Quick Start guide - Annex S1A73476 (English) ATV212 Installation manual S1A53832 (English), S1A53833 (French), S1A53834 (German), S1A53836 (Spanish), S1A53835 (Italian), SCDOC1563 (Chinese) ATV212 Programming manual S1A53838 (English), S1A5383
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S1A53832 03/2019
ltivar Process Chapter 1 Introduction S1A53832 03/2019 What's in this Chapter? This chapter contains the following topics: Topic S1A53832 03/2019 Page Device overview 14 Reference description 15 Green Premium™ 15 13
Device overview The product The ATV212 drive is mainly dedicated to HVAC applications in Building sector. The ATV212 drive family consists of five IP21 and two IP55 product sizes The IP21 «H» range - 5 drive sizes - Three-phase 50/60 Hz supply voltage ATV212H075M3X, U15M3X, U22M3X, 075N4, U15N4, U22N4, U30M3X, U40M3X, U30N4, U40N4, U55N4 0.75 to 5.5 kW ATV212HD22M3X, D22N4, D30N4, D37N4, D45N4 22 to 45 kW ATV212HU55M3X, U75M3X, U75N4, D11N4 ATV212HD11M3X, D15M3X, D15N4, D18M3X, D18N4, D22N4S 5.
Reference description IP21 and IP55 variable speed drives - Three-phase 50/60 Hz supply voltage: 200 ... 240 V and 380 ... 480 V ATV 212 H D30 N4 S Product designation ATV - Altivar Product range Degree of protection H - IP21 product W - IP55 product Drive rating 075 - 0.75 kW (1 HP) U15 - 1.5 kW (2 HP) U22 - 2.2 kW (3 HP) U30 - 3 kW U40 - 4 kW (5 HP) U55 - 5.5 kW (71/2 HP) U75 - 7.5 kW (10 HP) D11 - 11 kW (15 HP) D15 - 15 kW (20 HP) D18 - 18.
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ltivar Process S1A53832 03/2019 Chapter 2 Before You Begin What's in this Chapter? /2018What's in this Chapter? This chapter contains the following topics: Topic Lifting and handling instructions S1A53832 03/2019 Page 18 17
Lifting and handling instructions WARNING HANDLING AND LIFTING HAZARD Keep the area below any equipment being lifted clear of all personnel and property. Use the lifting method illustrated in following figure. Failure to follow these instructions can result in death, serious injury, or equipment damage. Y Spreader bar • Altivar 212 drives up to ATV212HD22N4S and ATV212W075N4 can be removed from their packaging and installed without a handling device. N 45° max.
ltivar Process S1A53832 03/2019 Chapter 3 Steps for Setting Up What's in this Chapter? This chapter contains the following topics: Topic Steps for setting up S1A53832 03/2019 Page 20 19
Steps for setting up INSTALLATION 1. Check the delivery of the drive v Check that the part number printed on the label is the same as that on the purchase order. v Remove the Altivar from its packaging and check that it has not been damaged in transit. 2. Check the line voltage compatibility v Check that the voltage range of the drive is compatible with the Steps 1 to 4 must be performed with the power off. supply voltage (see page 35). 3.
Test File S1A53832 03/2019 03/2019 Chapter 4 Technical Data Upstream Protective Device What Is in This Section? This section contains the following topics: Topic S1A53832 03/2019 Page Introduction 22 Prospective Short-Circuit Current 24 IEC Type Circuit-Breaker as SCPD 26 IEC Fuses 27 UL Circuit-Breakers and Fuses 28 21
Introduction Overview DANGER INSUFFICIENT PROTECTION AGAINST OVERCURRENTS CAN CAUSE FIRE OR EXPLOSION Use properly rated overcurrent protection devices. Use the fuses/circuit breakers specified. Do not connect the product to a supply mains whose prospective short circuit current rating (current that flows during a short circuit) exceeds the specified maximum permissible value.
Wiring Diagram This diagram shows an example of installation with both SCPD types, Circuit-breaker (see page 26) and Fuse link (see page 27) rated to the drive.
Prospective Short-Circuit Current Calculation The prospective short-circuit current shall be computed at the drive connection points. We recommend using the Schneider Electric tool Ecodial Advance Calculation https://www.se.com/en/product-range-presentation/61013-ecodial-advance-calculation/ available on The following equations allow to estimate the value of the symmetrical three-phase prospective short-circuit current (Isc) at the drive connection points.
Example of Calculation with Copper Cable, Without Filter Transformer 50 Hz U 400 Vac Usc Cable Cross Section Isc depending on cable length in m(ft) 10 (33) 20 (66) 40 (131) 80 (262) 100 (328) 160 (525) 200 (656) 320 (1050) kVA % mm2 (AWG) kA kA kA kA kA kA kA kA 100 4 2.5 (14) 2.3 1.4 0.8 0.4 0.3 0.2 0.2 0.1 4 (12) 2.9 2.0 1.2 0.6 0.5 0.3 0.2 0.2 250 400 800 1000 S1A53832 03/2019 4 4 6 6 6 (10) 3.2 2.6 1.6 0.9 0.7 0.5 0.4 0.2 10 (8) 3.4 3.1 2.
IEC Type Circuit-Breaker as SCPD Function The circuit-breaker offers enhanced features versus fuse-link since it cumulates 3 functionalities: insulation with lock, switch (full load interruption), downstream short-circuit protection without replacement. Selection Table Schneider Electric circuit-breaker, setting and limits shall be selected according to the following table: Catalog Number 200...240 Vac 380...
IEC Fuses Selection Table Current limiting fuses can be chosen as SCPD according to the following table: Catalog Number Fuse gG to IEC 60269-1 Fuse gR-aR to IEC 60269-4 Rating Minimum Isc Rating Minimum Isc 200...240 Vac 380...500 Vac (A) (A) (A) (A) – ATVATV212•075N4(C) 4 200 4 100 ATV212U07M3X ATV212•U15N4(C) 8 200 8 100 ATV212U15M3X ATV212•U22N4(C) 10 300 10 100 – ATV212•U30N4(C) 12 300 12.
UL Circuit-Breakers and Fuses Reference Document UL Fuse and circuit-breaker information is provided in the ATV212 Quick Start guide Annex (S1A73476). Complementary Information The following table shows the minimum required prospective short-circuit current (Isc) depending on the drive and associated circuit-breaker. Catalog Number 200...240 Vac 380...
ltivar Process S1A53832 03/2019 Chapter 5 Technical Data What's in this Chapter? This chapter contains the following topics: Topic S1A53832 03/2019 Page ATV212H dimensions and weights 32 ATV212W dimensions and weights 34 Electrical data 35 Connection diagrams 37 31
ATV212H dimensions and weights J The figures below shows outline drawings of the ATV212 drives and the tables gives the dimensions and weights of the various models. b H Ø c G = b1 K 2xM5 = a M5 t c1 4xM4 Dimensions mm (in.) ATV212H 075M3X, U15M3X, U22M3X 075N4, U15N4, U22N4 U30M3X, U40M3X U30N4, U40N4, U55N4 Weight kg (lb) a b b1 c c1 G H K J Ø 107 (4.2) 143 (5.6) 49 (1.93) 150 (5.9) 67.3 (2.65) 93 (3.6) 121.5 (4.7) 16.5 (0.65) 5 (0.20) 5 (0.20) 142 (5.6) 184 (7.
J H b 4xØ = G = b1 c ØM5 a c1 Dimensions mm (in.) ATV212H D22M3X D22N4, D30N4 b b1 c c1 G H J Ø 240 (9.4) 420 (16.5) 122 (4.8) 214 (8.4) 120 (4.72) 206 (8.1) 403 (15.8) 10 (0.39) 6 (0.24) 240 (9.4) 550 (21.65) 113 (4.45) 244 (9.61) 127 (5.0) 206 (8.1) 529 (20.83) 10 (0.39) 6 (0.24) 27.40 (60.554) 26.40 (58.344) 23.50 (51.81) H b J D37N4, D45N4 Weight kg (lb) a 4xØ9 G = = b1 c ØM8 a c1 ATV212H D30M3X D55N4, D75N4 S1A53832 03/2019 a 320 (12.5) 320 (12.
b H ATV212W dimensions and weights 4xØ c G = = a Dimensions mm (in.) ATV212W 075N4…U22N4 075N4C…U22N4C a b c G H Ø 215 (8.5) 297 (11.7) 192 (7.6) 197 (7.8) 277 (10.9) U30N4…U55N4 U75N4 230 (9.1) U30N4C…U55N4C 340 (13.4) 208 (8.2) 212 (8.3) 318 (12.5) Weight kg (lb) 7.00 (15.43) 7.50 (16.53) 5.5 (0.2) 9.65 (21.27) 10.95 (24.14) 10.55 (23.53) 11.85 (26.
Electrical data ATV212Hpppppp - Three-phase supply voltage: 200...240 V 50/60 Hz Motor Line supply (input) Power indicated on plate (1) Max. line current (2) Apparent power at 200 V at 240 V at 240 V Drive (output) Max. prospective line Isc (3) Power dissipated at nominal current Nominal current (1) Reference (5) Max. transient current (1) (4) kW HP A A kVA kA W A A 0.75 1 3.3 2.7 1.1 5 63 4.6 5.1 1.5 2 6.1 5.1 2.1 5 101 7.5 8.3 ATV212HU15M3X 2.2 3 8.7 7.3 3.
ATV212Wppppp - Three-phase supply voltage: 380 ... 480 V 50/60 Hz Drives with an integrated EMC filter, category C2, C3 Motor Line supply (input) Power indicated on plate (1) Max. line current (2) Apparent power at 380 V at 380 V at 480 V Drive (output) Max. prospective line Isc (3) Nominal current (1) Reference (5) Max. transient current (1) (4) kW HP A A kVA kA A A 0.75 1 1.7 1.4 1.1 5 2.2 2.4 1.5 2 3.2 2.5 2.1 5 3.7 4 ATV212WU15N4 2.2 3 4.6 3.6 3 5 5.1 5.
Connection diagrams Recommended diagram for ATV212HpppM3X, ATV212ppppN4, ATV212WpppN4C 1 3 5 2 4 6 Switches (factory settings) Q1 5 3 1 1 Q2 2 3 4 5 6 T1 S2 1 Q3 2 S1 A1 FLA KM1 13 14 FLC Source (positive logic SW102 6 4 PLC Sink (negative logic) KM1 2 Selection of logic type KM1 A1 A2 (2) FM VIB CC PLC P24 CC RES VIA F PP R RYC RYA FLB FLC FLA L3 W L2 V V1 Voltage/current selection for analog I/O (VIA and VIB) W1 U1 U A1 L1 (1) M 3 Reference potentiome
Examples of recommended circuit diagrams Logic input switch The logic input switch SW102 assigns the logic input type to either 24 V (source logic) or 0 V (sink logic). DANGER UNINTENDED EQUIPMENT OPERATION Prevent accidental grounding of logic inputs configured for sink logic. Accidental grounding can result in unintended activation of drive functions. Protect the signal conductors against damage that could result in unintentional conductor grounding.
ltivar Process S1A53832 03/2019 Chapter 6 Installation What's in this Chapter? This chapter contains the following topics: Topic S1A53832 03/2019 Page Drive mounting generalities 40 Specific recommendations for mounting in an enclosure 49 Position of the charging LED 50 Opening the drive to access terminals 50 Wiring recommendations 53 Power terminals 55 Control terminals and switches 60 Installing option card 63 Use on an impedance grounded (IT) system 64 Electromagnetic compatibili
Drive mounting generalities NOTICE RISK OF DAMAGE TO THE DRIVE Follow mounting recommendations described in this document. Failure to follow these instructions can result in equipment damage. Attaching A Label With Safety Instructions A label kit is provided with the drive. Step Action 1 Observe the safety regulations in the target country 2 Select the label suitable for the target country 3 Attach the label to the front of the device so that it is clearly visible. Below is the English version.
Mounting methods Type A mounting - ATV212HpppM3X, ATV212HpppN4p and ATV212WpppN4, ATV212WpppN4C Free space u 50 mm (2 in.) on each side, with the protective cover in place. u 50 mm (2 in.) u 50 mm (2 in.) Type B mounting - ATV212HpppM3X, ATV212HpppN4p Drives mounted side-by-side, with the protective cover removed (degree of protection becomes open type IP20). Type C mounting - ATV212HpppM3X, ATV212HpppN4p Free space u 50 mm (2 in.
Removing the protective cover on ATV212H drives See Mounting methods, page 41 to determine the type of mounting appropriate for your application before removing the protective cover from the drive. When IP20 protection is adequate, remove the protective cover on top of the drive as shown below. For UL Type 1 protection, leave the protective cover on top of the drive and install a conduit entry kit (mounting outside the enclosure). See entry kit references in the catalog on www.se.com.
ATV212HU55M3X ATV212HU75M3X I / In I / In % 110 In = 100 40 °C (104 °F) A, B, C 50 °C (122 °F) A, C 60 °C (140 °F) A, C 50 °C (122 °F) B 60 °C (140 °F) B 90 80 70 % 110 In = 100 80 70 60 60 50 50 40 40 30 4 6 8 10 12 14 40 °C (104 °F) A, B, C 50 °C (122 °F) A, C 50 °C (122 °F) B 60 °C (140 °F) A, C 60 °C (140 °F) B 90 30 16 kHz 4 6 8 10 Switching frequency ATV212HD15M3X I / In I / In 40 °C (104 °F) A, B, C 50 °C (122 °F) A, C 60 °C (140 °F) A, C 50 °C (140 °F) B 60 °C (14
ATV212HD30M3X ATV212H075N4 I / In % 110 I / In In = 100 % 110 In = 100 40 °C (104 °F) A, B, C 90 90 80 80 70 70 60 60 50 50 40 50 °C (122 °F) A, C 50 °C (122 °F) B 30 40 °C (104 °F) A, B, C 50 °C (122 °F) A, C 50 °C (122 °F) B 60 °C (140 °F) A, C 60 °C (140 °F) B 40 30 20 4 6 8 10 12 14 16 kHz Switching frequency 60 °C (140 °F) A, C 60 °C (140 °F) B 10 4 6 8 10 12 14 16 kHz Switching frequency ATV212HU15N4 ATV212HU22N4 I / In I / In % 110 % 110 In = 100 In = 10
ATV212HU75N4 ATV212HD11N4 I / In I / In % 110 90 40 °C (104 °F) A, B, C 50 °C (122 °F) A, C 60 °C (122 °F) A, C 80 50 °C (122 °F) B 60 °C (140 °F) B In = 100 % 110 In = 100 90 40 °C (104 °F) A, B, C 80 50 °C (122 °F) B 50 °C (122 °F) A, C 70 70 60 60 50 50 40 40 30 4 6 8 10 12 14 30 16 kHz 60 °C (140 °F) B 60 °C (140 °F) A, C 4 6 8 10 Switching frequency 14 16 kHz Switching frequency ATV212HD15N4 ATV212HD18N4 I / In I / In % 110 12 % 110 In = 100 In = 100 40
ATV212HD30N4 ATV212HD37N4 I / In % 110 I / In % 110 In = 100 In = 100 90 90 80 80 40 °C (104 °F) A, B, C 70 60 60 50 50 50 °C (122 °F) A, C 50 °C (122 °F) B 40 30 40 °C (104 °F) A, B, C 70 50 °C (122 °F) A, C 50 °C (122 °F) B 40 30 60 °C (140 °F) A, C 60 °C (140 °F) B 20 10 4 6 8 10 12 14 16 kHz 10 4 Switching frequency ATV212HD45N4 60 °C (140 °F) A, C 60 °C (140 °F) B 20 6 8 10 12 14 16 kHz Switching frequency ATV212HD55N4 I / In % 110 I / In % 110 In = 100 In =
ATV212WD11N4, ATV212WD11N4C ATV212WD15N4, ATV212WD15N4C I / In % 110 I / In % 110 In = 100 In = 100 40 °C (104 °F) A 50 °C (122 °F) A 90 90 80 80 40 °C (104 °F) A 70 70 50 °C (122 °F) A 60 60 50 50 40 40 30 4 6 8 10 12 14 Switching 16 kHz frequency ATV212WD18N4, ATV212WD18N4C 30 4 6 8 10 12 14 Switching 16 kHz frequency ATV212WD22N4, ATV212WD22N4C I / In % 110 I / In % 110 In = 100 In = 100 90 90 40 °C (104 °F) A 80 80 70 70 60 40 °C (104 °F) A 50 50 50
ATV212WD75N4, ATV212WD75N4C I / In % 110 In = 100 90 80 70 40 °C 60 50 50 °C 40 30 48 4 6 8 10 12 14 16 kHz Switching frequency S1A53832 03/2019
Specific recommendations for mounting in an enclosure Note: The following only applies to ATV212HpppM3X and ATV212HpppN4 drives. Observe the mounting recommendations described on page 40. To help ensure proper air circulation in the drive: Fit ventilation grilles. Check that there is sufficient ventilation. If there is not, install a forced ventilation unit with a filter. The openings and/or fans must provide a flow rate at least equal to that of the drive fans (see below).
Position of the charging LED The capacitor charging LED on the drive is not an indicator of the absence of DC bus voltage. It only indicates when the capacitor is fully charged. RUN % PRG Hz MON Loc Rem MODE ENT RUN STOP Opening the drive to access terminals Procedure 1 Any procedure in this section must be performed when product is powered off.
ATV212W up to 7.5 kW ATV212W above 7.5 kW Terminal location on ATV212H Control terminals Power terminals On drives ATV212H075M3X...U22N4 (page 14) first remove control board to access power terminals. 1 Remove the terminal board mounting screw and take off the ATV212 standard terminal board. Be careful not to lose the terminal board mounting screw. 2 Connect the power terminals 3 Reinstall the terminal board and fit the board mounting screw (M3 tapping type) and tighten to 0.7 to 0.8Nm.
Terminal location on ATV212W Example ATV212WU55N4C Example ATV212WD15N4 Control terminals Power terminals Example ATV212WD18N4C Control terminals Power terminals 52 S1A53832 03/2019
Wiring recommendations DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH To avoid overheating or loss of contact, connections must be carried out according to the cable sizes and tightening torques given in this document. The use of multi-wire cable without a lug is forbidden for the mains connection. Carry-out a pull out test to check that terminal screws are correctly tighten. Failure to follow these instructions will result in death or serious injury.
Equipment Grounding Ground the drive according to local and national code requirements. A minimum wire size of 10 mm² (6 AWG) may be required to meet standards limiting leakage current. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH The drive panel must be properly grounded before power is applied. Use the provided ground connecting point as shown in the figure. Failure to follow these instructions will result in death or serious injury.
Power terminals ATV212H - Arrangement and characteristics of the power terminals Connect the power terminals before connecting the control terminals. A Each power terminal has the structure shown in the figure at left. Connect a cable to A if it has a ring terminal or to B if it does not have a terminal (bare wire). B Parts A and B can accommodate different cable sizes.
R/L1 T/L3 S/L2 U/T1 V/T2 W/T3 ATV212H t PA/+ PC/- D22M3X D22N4, D30N4 t Maximum wire size mm2 AWG 50 1/0 Tightening torque N·m (lb-in) 24 (212.0) Ground screw R/L1 S/L2 U/T1 T/L3 V/T2 W/T3 ATV212H Maximum wire size mm2 t PA/+ PC/- t Tightening torque N·m kcmils (lb-in) 41 300 (363.0) D30M3X 150 ATV212H Maximum wire size Ground screw R/L1 S/L2 PE PO T/L3 U/T1 PA/+ PB V/T2 PC/- W/T3 PE D37N4, D45N4 mm2 AWG 50 1/0 Tightening torque N·m (lb-in) 24 (212.
Characteristics Terminal Function t Ground terminal R/L1 S/L2 T/L3 Power supply U/T1 V/T2 W/T3 Outputs to the motor PO (2) DC bus (+) polarity (do not use) PA/+ (2) (3) DC bus (+) polarity PB DC bus connection (do not use) PC/– (3) DC bus (–) polarity (1) ATV212 drives have two ground terminals, one on the power terminal strip and one on the heatsink. (2) Never remove the jumper between PO and PA/+. (3) The PA/+ and PC/– terminals can only be used to measure the DC bus voltage.
ATV212W R/L1 S/L2 T/L3 U30N4C, U40N4C, U55N4C, PA/+ PA/+ R/L1 S/L2 T/L3 R/L1 S/L2 T/L3 58 PA/+ 10 Maximum wire size AWG U75N4, U75N4C 16 6 ATV212W Maximum wire size PA/+ mm2 AWG Tightening torque N·m (lb-in) 2.5 (22) D11N4, D15N4 16 4 ATV212W Maximum wire size ATV212W Maximum wire size PA/+ T/L3 Tightening torque N·m (lb-in) 3 (26.5) PC/- U/T1 V/T2 W/T3 PC/- U/T1 V/T2 W/T3 Tightening torque N·m mm2 AWG (lb-in) D11N4C, D15N4C 16 4 3 (26.5) D11N4C, D15N4C 10 6 4.5 (40.
R/L1 S/L2 U/T1 T/L3 V/T2 W/T3 ATV212W D37N4, D37N4C D45N4, D45N4C D37N4C, D45N4C PE R/L1 PC/- PA/+ S/L2 T/L3 U/T1 V/T2 W/T3 PE Maximum wire size mm2 AWG 50 1/0 24 (212) - - 7 (62) Values in italics are for terminals R/L1, S/L2, T/L3 terminals only.
Control terminals and switches Preliminary recommendations Connect the control terminals after connecting the power terminals. The logic input switch SW102 assigns the logic input type to either 24 V (source logic) or 0 V (sink logic). DANGER UNINTENDED EQUIPMENT OPERATION Prevent accidental grounding of logic inputs configured for sink logic. Accidental grounding can result in unintended activation of drive functions.
Arrangement Switch 1a y 2.5 mm y 0.
Characteristics Terminals Function Characteristics PLC External power supply input +24 Vdc input for external power supply for logic inputs Max. permissible voltage: 50 Vdc P24 Internal supply Short-circuit and overload protection: 24 Vdc supply (min. 21 Vdc, max.
Installing option card DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Read and understand the instructions in "before you begin" chapter, before performing the procedure in this section. Failure to follow these instructions will result in death or serious injury. DANGER UNINTENDED EQUIPMENT OPERATION Do not plug or unplug the terminal board while drive is powered. Check the tightening of the mounting screw after any manipulation on the terminal board.
Use on an impedance grounded (IT) system Principle When using the ATV212 drive on a system with an isolated or impedance grounded neutral, use a permanent insulation monitor compatible with non-linear loads, such as a XM200 type or equivalent. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Read and understand the instructions in "before you begin" chapter, before performing the procedure in this section. Failure to follow these instructions will result in death or serious injury.
ATV212W075N4 to U55N4 (C2, C3) and ATV212W075N4C to U55N4C (C1) Filter connected Filter disconnected C1 only C2, C3 and B ATV212WU75N4 (C2, C3) and ATV212WU75N4C (C1) Filter connected Filter disconnected C1 only C2, C3 and B S1A53832 03/2019 65
ATV212WD11N4 to D18N4 (C2, C3) and ATV212WD11N4C to D18N4C (C1) C1 only C2, C3 and C1 Filter connected Filter disconnected ATV212WD22N4 to D75N4 (C2, C3) Filter connected Filter disconnected ATV212WD22N4C to D75N4C (C1) Filter connected Filter disconnected 66 S1A53832 03/2019
Electromagnetic compatibility (EMC) NOTE: The high frequency equipotential ground connection between the drive, motor, and cable shielding does not eliminate the need to connect the ground (PE) conductors (green-yellow) to the appropriate terminals on each unit. Principle and precautions Grounds between the drive, motor, and cable shielding must have high frequency equipotentiality.
EMC Plate and cable arrangement on ATV212H drives ATV212H 075M3X to D18M3X ATV212H 075N4 to D22N4S 1 EMC plate supplied with the ATV212 drive. 2 ATV212 drive. 3 Non-shielded power supply wires or cables. 4 Non-shielded wires for the output of the relay contacts. 5 The shields for cables 6 and 7 must be securely attached to the EMC plate with stainless steel clamps not supplied with the product. See catalog to order the clamps (ref. TM200RSRCEMC). Strip cables 6 and 7 to expose the shields.
Mounting and connecting a shielded motor cable with metal cable gland (not supplied with the drive) Prepare the shielded cable by stripping both ends ready for connection. Loosen the cover of the cable gland. Attach the shielded cable to the cable gland ensuring it is fully in contact (throughout 360°). Fold back the shielding and clamp it between the ring and the body of the cable gland, and tighten the cover.
Using the RJ45 socket For example, ATV212W075N4 to U75N4 Using the dust and damp proof (UL Type 12/IP55) RJ45 cable VW3A01500 and cable VW3A01501.
Checking the Installation Before Switching On Unsuitable settings or unsuitable data or unsuitable wiring may trigger unintended movements, trigger signals, damage parts and disable monitoring functions. WARNING UNANTICIPATED EQUIPMENT OPERATION Only start the system if there are no persons or obstructions in the zone of operation. Verify that a functioning emergency stop push-button is within reach of all persons involved in the operation.
Electrical installation Verify the electrical connections and the cabling: Step Action ✔ 1 Did you connect all protective ground conductors? 2 The correct tightening of the screws may be altered during assembly and wiring phases of the drive. Verify and adjust the tightening of all terminal screws to the specified nominal torque.
Altivar Process EAV64301 03/2019 Chapter 7 Maintenance Maintenance What Is in This Chapter? This chapter contains the following topics: Topic EAV64301 03/2019 Page Scheduled Servicing 74 Long-term Storage 75 Decommissioning 75 Additional Support 75 73
Scheduled Servicing Servicing DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Read and understand the instructions in Safety Information chapter before performing any procedure in this chapter. Failure to follow these instructions will result in death or serious injury. The temperature of the products described in this manual may exceed 80 °C (176 °F) during operation. WARNING HOT SURFACES Ensure that any contact with hot surfaces is avoided.
Diagnostic And Troubleshooting Refer to the ATV212 Programming Manual (see page10) available on www.se.com Spares and repairs Serviceable product. Please refer to your Customer Care Center on: www.se.com/CCC. Long-term Storage Capacitor Reforming If the drive was not connected to mains for an extended period of time, the capacitors must be restored to their full performance before the motor is started.
76 EAV64301 03/2019
ltivar Process S1A53832 03/2019 Chapter 8 Migration ATV21 --> ATV212 What's in this Chapter? This chapter contains the following topics: Topic S1A53832 03/2019 Page Generalities 78 Differentiating points 78 Terminal and switches arrangement comparison 79 77
Generalities The ATV212 is compatible with the ATV21 (latest version), nevertheless some differences exist between both drives. Differentiating points Power part The power connections are identical to that of ATV21 Control part overview The control terminals are arranged and marked differently. Furthermore ATV21 used to offer 5 different cards: a standard I/O card, 4 dedicated cards for BACnet, Metasys N2, APOGEE and LONWORKS fieldbuses.
Terminal and switches arrangement comparison ATV21 former cards ATV212 new cards Standard I/O card Standard Modbus/BACnet/Metasys N2/APOGEE FLNP1 card RJ45 factory setting: ATV21 Sta on ATV21, to connect Modbus on ATV212, to connect graphic display option. FLA FLB FLC RY RC SW4 PLC P24 CC Source For ATV212, use the open style connector to connect the drive to Modbus, BACnet, APOGEE FLNP1 and Metasys N2 fieldbuses.
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