AUTOPRIME Q RANGE PUMPS WORKSHOP MANUAL AUTOPRIME Q RANGE OF DIESEL DRIVEN MOBILE PUMPS SPP Pumps Limited. Crucible Close Mushet Industrial Park Coleford, Glos ENGLAND GL16 8PS Telephone: +44 (0) 1594 832701 Fax: +44 (0) 1594 836300 Document No. Revision No: Revision Note No: W72-021E 8 R39573 Date Issued.
Manual No/Rev W72-021E / 8 FIXED HEIGHT TOW HITCH 495 MAX 435 MIN THE HITCH TYPE MAY BE CHANGED TO SUIT CUSTOMER REQUIREMENTS 1778 MAX - 1718 MIN. Workshop Manual for AUTOPRIME Q Range Pump Units 4050 MAX - 3960 MIN. 1778 MAX - 1718 MIN. 450 850 VARIABLE HEIGHT TOW HITCH 4352 MAX - 4262 MIN.
Workshop Manual for AUTOPRIME Q Range Pump Unit Manual No/Rev W72-021E / 8 CONTENTS 1. INTRODUCTION .................. 4 2. SAFETY PRECAUTIONS 5 2.1 Safety Symbols 2.2 Pump Safety Precautions PUMP ASSEMBLY 13 7.1 General Comments: 13 5 7.2 Special Tools 13 5 7.3 Pump Assembly 13 HANDLING & TRANSPORT 5 7.4 Coalescer Assembly 17 3.1 Lifting 5 7.5 Vacuum Pump Assembly 19 3.2 Road Trailer Versions 5 7.6 Priming Tank Assembly 20 3.3 Skid Mounted Units 5 7.
Manual No/Rev W72-021E / 8 Workshop Manual for AUTOPRIME Q Range Pump Units 1. INTRODUCTION The purpose of this handbook is to give instructions for the disassembly and reassembly of the SPP AUTOPRIME Q Range of diesel engine driven pumps. These pumps are most commonly supplied mounted on 2 wheel road trailers but can also be supplied on site trailers, skid mounted, or as a pod unit for customer’s to mount on suitable foundations.
Workshop Manual for AUTOPRIME Q Range Pump Unit 2. SAFETY PRECAUTIONS 2.1 Safety Symbols Manual No/Rev W72-021E / 8 3. HANDLING & TRANSPORT 3.1 Lifting The central lifting point is designed for vertical lifting only and must NOT be used to pull the unit sideways. Before lifting ensure that the lifting point is not bent or damaged. ATTENTION Safety instructions within this manual are marked with the following symbols: This symbol refers to general mechanical aspects of safety.
Manual No/Rev W72-021E / 8 Workshop Manual for AUTOPRIME Q Range Pump Units 4. SERIAL NUMBER The serial number plate is fitted inside the control panel door. This serial number must be quoted in any enquiry for spare parts or service. SPP Pumps Limited Crucible Close, Mushet Industrial Park, Coleford, Gloucestershire, ENGLAND, GL16 8PS Tel: +44(0)1594 832701 Fax: +44(0)1594 836300 5. FAULT FINDING 5.1 Fault Finding Guide Unit does not start • • • Fuel consumed. • • Battery with low charge level.
Workshop Manual for AUTOPRIME Q Range Pump Unit If the 12 Volt supply is not provided to the clutch, check the continuity of the cables and rectify any bad connections. If the control box does not provide the 12 Volt supply for the clutch the control box is faulty and must be replaced. 5.5 Solenoid Valve Checks The electrically operated solenoid valve is connected to the top of the priming tank. The valve is reliable but if a fault is suspected it is most likely to be a problem with the wiring.
Manual No/Rev W72-021E / 8 Workshop Manual for AUTOPRIME Q Range Pump Units 6. PUMP DISASSEMBLY 6.2.2 Battery Parts Diagram 6.1 General Comments Maintenance and repair that is outside the scope of the operators handbook must be done in a suitable location equipped with lifting equipment with a capacity of at least 1500 kg. A clean and sound floor with work stands or benches will provide for ease of access and a safe working environment.
Workshop Manual for AUTOPRIME Q Range Pump Unit Manual No/Rev W72-021E / 8 6.4.1 Single Probe Priming Control System Components Schematic Diagram Single Probe System Parts List & Diagram ITEM 1 2 DESCRIPTION Priming Control Box & Probe Assembly Complete Loom PART No QTY 26174 1 21891 1 6.4.
Manual No/Rev W72-021E / 8 Workshop Manual for AUTOPRIME Q Range Pump Units pump and engine assembly is free to be lifted. 6.5 Louver and Front Panel Removal (Refer to Parts Diagram 7.14.3) 4. Lift the pump and engine assembly with care and either pull away the chassis assembly or move the engine and pump unit to a suitable location for further disassembly. Note: To gain access to pump and priming tank, the front panel and louver may be removed without removal of the canopy. 1.
Manual No/Rev W72-021E / 8 Workshop Manual for AUTOPRIME Q Range Pump Unit the mechanical seal from the shaft. Note: Mechanical seals are usually replaced during pump maintenance, if the seals are not being replaced, great care must be taken not to touch or damage the sealing faces, and parts from each seal should kept for reassembly together. 7. 8. 2. With a pair of circlip pliers, extract the mechanical seal retaining circlip from the shaft.
Manual No/Rev W72-021E / 8 Workshop Manual for AUTOPRIME Q Range Pump Units 1. Drain the oil from the chamber into a suitable container by use of the valve on the primary chamber. 2. Remove the two cap screws connecting the cover to the secondary chamber and remove cover. 3. Remove the four filter elements and disassemble by removing the filter retainer and the filter carrier from the stud. 4.
Workshop Manual for AUTOPRIME Q Range Pump Unit 7. PUMP ASSEMBLY ITEM 7.1 General Comments: These instructions cover full manufacturing assembly, where units have partially stripped for maintenance or repair, use only the instructions that apply for the stages of assembly required. Re-examine all old parts intended for refitting. Worn, damaged or corroded parts should either be re-conditioned or, if beyond this, be discarded and replaced by new.
Manual No/Rev W72-021E / 8 Workshop Manual for AUTOPRIME Q Range Pump Units 7.3.
Workshop Manual for AUTOPRIME Q Range Pump Unit Manual No/Rev W72-021E / 8 7.3.
Manual No/Rev W72-021E / 8 Workshop Manual for AUTOPRIME Q Range Pump Units 7.3.4 Pump Assembly Procedure 1. Apply a light smear of grease to the nondrive end bearing assembly. 2. Locate the outer race of non-drive end, roller bearing inside the bearing housing and push it through the drive-end bearing diameter. 3. Set it square with the bore and push it home to seat fully against the shoulder at the pump end of the bearing housing.
Workshop Manual for AUTOPRIME Q Range Pump Unit Seal Lubrication System Diagram 6 2 1 9 11 10 8. Fit elbow M/F and rapid fitting to outside of scavenge boss. 9. Fit the filter elements (23) and filter retainers (24). Do not over tighten the retainers. 10. Fit coalescer seal onto top edge. Fit cover and position correctly. 11. Press down on cover to compress rubber. 12. Fit the two cap screws with washers two fix the cover to the secondary chamber. 7 9 14 8 Manual No/Rev W72-021E / 8 15 7.4.
Manual No/Rev W72-021E / 8 Workshop Manual for AUTOPRIME Q Range Pump Units 7.4.
Manual No/Rev W72-021E / 8 Workshop Manual for AUTOPRIME Q Range Pump Unit 7.5 Vacuum Pump Assembly 7.5.1 Vacuum Pump Parts Diagram 13 12 7 9 25 26 14 5 27 28 10 9 8 15 19 DIRECT DRIVE PULLEY 31 30 29 21 11 28 17 13 12 16 23 22 10 65cfm BD @1 1 11 24 6 3 7.5.2 Vacuum Pump Parts List 4 2 ITEM 1 2 3 DESCRIPTION Stator Rotor Bearing NDE PART No 13695.123 13692.165 14068 4 5 6 7 Bearing DE Endplate NDE Spacer Stud M10 x 40 14067 13694.
Manual No/Rev W72-021E / 8 11. 12. Workshop Manual for AUTOPRIME Q Range Pump Units Fit a spring washer, flat washer and a nut on every stud and tighten them up. Spin the rotor with an air drill and the shaft attachment. Fit M10 x 35 studs to top of Stator tool. Fit remaining dowels, the inlet connection and gasket. The side tapping on the inlet connection must face towards the oil connection on the drive end plate. Secure with nuts and washers. 13.
Workshop Manual for AUTOPRIME Q Range Pump Unit Manual No/Rev W72-021E / 8 7.6.2 Priming Tank Parts List imin ITEM DESCRIPTION 1 Inlet Duct - Q#100 1 Inlet Duct - Q#150 1 Inlet Duct - Q#150M 1 Inlet Duct – Q#200 2 Gasket 3 Tank – Priming 4 Housing – Filter 5 Gasket-P/Tank-Filter 6 Stud-M8 x 25 7 Nut – M8 8 Washer Spring M8 10 Filter Block-Knitmesh 11 Carrier – Filter 12 Stud – M6 x 260 lg 13 Nut – M6 Self Locking 14 Stud – M6 x 65 15 Washer – M6 Flat 16 ‘O’ Ring – 79.
Manual No/Rev W72-021E / 8 Workshop Manual for AUTOPRIME Q Range Pump Units 7. Position the drive belts over the pulleys and fit the belt tensioner (7) to the bearing housing, adjust to give slight tension to the belts. 7. Feed the drain hose through the slots in the chassis frame members and retain the fuel tanks within the side channels using the square washers and fasteners specified. 8.
Workshop Manual for AUTOPRIME Q Range Pump Unit Manual No/Rev W72-021E / 8 4 3 6 2 5 7 28 29 30 31 Our policy is one of continuous improvement and we reserve the right to alter specifications at any time Page 23 of 36
Manual No/Rev W72-021E / 8 Workshop Manual for AUTOPRIME Q Range Pump Units 7.8.
Manual No/Rev W72-021E / 8 Workshop Manual for AUTOPRIME Q Range Pump Unit ITEM DESCRIPTION 31 4LE2 air cleaner element PART No ESPAR05615 QTY 1 7.11 Vacuum Pump Drive Assembly 7.11.1 Vacuum Pump Drive Parts Diagram Note – Items 5 & 26 to 31 not illustrated. 7 Isuzu 4LE1 & 4LE2 Engine Fittings 3 7.11.2 Vacuum Pump Drive Parts List 1. Fit the engine ancillary items as shown in the diagram, leaving the air filter assembly aside until the engine is mounted inside the canopy. 2. 3. 4. 5.
Manual No/Rev W72-021E / 8 Workshop Manual for AUTOPRIME Q Range Pump Units 7.12 Lifter Assembly 7.14 Canopy Assembly Procedure 7.12.1 Lifter Parts Diagram 7.14.1 Door Preparation 1. Clean and adjust the position of the hinge support tube to be flush with the front hinge face. 2. Fit the spacer washer (18) and the hinge bracket (17) over the tube that protrudes at the rear hinge face. 3. Attach the bracket to the door with three crews (19). 4.
Workshop Manual for AUTOPRIME Q Range Pump Unit with 6 bolds that pass through the shroud supports and retain the shrouds. 13. Manual No/Rev W72-021E / 8 pipes, cables and hose retaining clips. 14. Fit the internal noise baffle and all remaining sound insulation items roof drain Fit the priming system control box, air filter gauge and any other items that are attached to the inside of the canopy. 7.14.
Manual No/Rev W72-021E / 8 Workshop Manual for AUTOPRIME Q Range Pump Units 7.14.4 Canopy Parts List ITEM DESCRIPTION PART No. QTY ITEM DESCRIPTION PART No.
Workshop Manual for AUTOPRIME Q Range Pump Unit Manual No/Rev W72-021E / 8 8. WIRING DIAGRAMS 8.
Manual No/Rev W72-021E / 8 Workshop Manual for AUTOPRIME Q Range Pump Units 8.
Workshop Manual for AUTOPRIME Q Range Pump Unit Manual No/Rev W72-021E / 8 8.3 Wiring Diagram for Cat 3024 2.
Manual No/Rev W72-021E / 8 Workshop Manual for AUTOPRIME Q Range Pump Units 9.7 Alternative Door Colours 9. OPTIONAL EQUIPMENT 9.1 Label Sets in Foreign Languages ITEM 1 2 3 4 5 DESCRIPTION English French Dutch German Spanish PART No 21929 21930 21931 TBA TBA QTY 1 Std. 1 1 1 1 9.2 Trailer Plate for UK ITEM 1 2 DESCRIPTION VIN Nameplate Pop Rivets PART No 21274 21142-311-221-7 QTY 1 4 9.3 Emergency Stop Button - Roof ITEM 1 2 3 4 5 6 7 8 DESCRIPTION Emergency Stop Assy.
Workshop Manual for AUTOPRIME Q Range Pump Unit the fluid levels are correct. 9.11 Spark Arrestor – 3CE1 ITEM DESCRIPTION Spark Arrestor Assembly: 1 Spark Arrestor 2 Support 3 Bolt M8 x 25 Self Lock 4 Nut M8 Self Lock 5 Inlet Pipe Chalwin Valve Assembly: 6 Pipe Clamp 7 Chalwin Valve 8 Stud M10 x 65 9 Nut M10 Self Locking PART No 24341 25017 21334 18165 18173 25018 24342 25288 21168 21815-318-347-7 18174 QTY 1 1 2 4 4 1 1 1 1 1 1 9.
Manual No/Rev W72-021E / 8 Workshop Manual for AUTOPRIME Q Range Pump Units AUTOPRIME Pump 'Q' Range BUILD, TEST & PDI CHECK SHEET Part 1 Identification Pump Type: Vac. Pump No. Test Date: PDI Date: VIN: Engine S/No: Solenoid Valve ID No: Test Engineer: Inspector: Engine Type: Control Box ID No: Hours Run: Set Serial No.
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Manual No/Rev W72-021E / 8 Workshop Manual for AUTOPRIME Q Range Pump Units SPP Pumps Limited operate a comprehensive Spares and Service support network throughout the world, and can be contacted as follows SPARES & SERVICE Telephone +44 (01189) 923 123 For spare parts, supply only. For breakdowns, spare parts and, on-site fitting, pump installation and, commissioning, and service contracts. Associated Publications Dept. ask for - Service Dept. . +44 For breakdowns outside office hours.
