User's Manual Pub. 0300243‐02 Rev.
ii MicroLogix™ 1200 Universal Input Module Important Notes 1. Please read all the information in this owner’s guide before installing the product. 2. The information in this owner's guide applies to hardware Series A and firmware version 1.00 or later. 3. This guide assumes that the reader has a full working knowledge of the relevant processor. Notice The products and services described in this owner's guide are useful in a wide variety of applications.
iii Table of Contents IMPORTANT NOTES............................................................................................................................................ II NOTICE .............................................................................................................................................................. II LIMITED WARRANTY ..........................................................................................................................................
iv MicroLogix™ 1200 Universal Input Module PREFACE Read this preface to familiarize yourself with the rest of the manual.
v Conventions Used in This Manual The following conventions are used throughout this manual: Bulleted lists (like this one) provide information not procedural steps. Numbered lists provide sequential steps or hierarchical information. Italic type is used for emphasis Bold type identifies headings and sub-headings ! Attention Are used to identify critical information to the reader User's Manual Pub. 0300243‐02 Rev.
vi MicroLogix™ 1200 Universal Input Module User's Manual Pub. 0300243‐02 Rev.
Chapter 1 Module Overview This chapter describes the 1762sc-IF8u Universal input module and explains how the module reads current, voltage, RTD, resistance and thermocouple/millivolt analog input data. Included is information about: General description Input types and ranges Data Formats and filter frequencies Hardware Features System overview and module operation Section 1.
1-2 MicroLogix™ 1200 IO Universal Input Module Input Type N Type Thermocouple R Type Thermocouple S Type Thermocouple T Type Thermocouple 100 Ω Pt α 0.385 200 Ω Pt α 0.385 500 Ω Pt α 0.385 1000 Ω Pt α 0.385 100 Ω Pt α 0.3916 200 Ω Pt α 0.3916 500 Ω Pt α 0.3916 1000 Ω Pt α 0.3916 10 Ω Cu α 0.426 100 Ω Ni α 0.618 120 Ω Ni α 0.672 604 Ω NiFe α 0.
Chapter 1: Module Overview 1-3 Section 1.5 Hardware Features Channels are wired as differential inputs with the exception of RTD and resistance type inputs. One cold junction compensation (CJC) sensor comes installed on the terminal block to enable accurate readings when using thermocouple input types. The CJC sensor compensates for offset voltages introduced into the input signal as a result of the coldjunction where the thermocouple wires come into contact with the terminal block.
1-4 MicroLogix™ 1200 IO Universal Input Module Section 1.6 System Overview The module communicates to the controller through the bus interface. The module also receives 5 and 24V dc power through the bus interface. Note: An external power supply is required for all 2-wire transmitters. 1.6.1 Module Power-up At power-up, the module performs a check of its internal circuits, memory, and basic functions. During this time, the module status LED remains off.
Chapter 2 Installation and Wiring This chapter will cover: Compliance to European union directives Power requirements General considerations Mounting Field wiring connections Module Indicators Section 2.1 Compliance to European Union Directives This product is approved for installation within the European Union and EEA regions. It has been designed and tested to meet the following directives. 2.1.
2-2 MicroLogix™ 1200 IO Universal Input Module 5 VDC 24 VDC 175 mA 21 mA Use the table below to determine the maximum number of IF8U modules that can be installed in a MicroLogix system. Table 2-1 Controller ML1100 ML1200 (24pt.) ML1200 (40pt.) ML1400 (All) Max 5V Bus Current 800 400 600 1500 Max 24V Bus Current 700 350 500 1500 Max # of IF8U Modules 4 2 3 7 Section 2.
Chapter 2: Installation and Wiring ! Attention 2-3 EXPLOSION HAZARD Substitution of components may impair suitability for Class I, Division 2. Do not replace components or disconnect equipment unless power has been switched off or the area is known to be nonhazardous. Do not connect or disconnect components unless power has been switched off or the area is known to be non-hazardous. This product must be installed in an enclosure. All wiring must comply with N.E.C. article 501-4(b). 2.3.
2-4 MicroLogix™ 1200 IO Universal Input Module 2.3.3 Remove Power ! Attention Remove power before removing or inserting this module. When you remove or insert a module with power applied, an electrical arc may occur.
Chapter 2: Installation and Wiring 2-5 Figure 2-1 Note: 1762 expansion I/O may be mounted horizontally only. ! Attention During panel or DIN rail mounting of all devices, be sure that all debris (metal chips, wire strands, etc.) is kept from falling into the module. Debris that falls into the module could cause damage when power is applied to the module. 2.4.2 DIN Rail Mounting The module can be mounted using the following DIN rails: 35 x 7.5 mm (EN 50 022 - 35 x 7.
2-6 MicroLogix™ 1200 IO Universal Input Module Note: For environments with extreme vibration and shock concerns, use the panel mounting method described below, instead of DIN rail mounting. 2.4.3 Panel Mounting Use the dimensional template shown below to mount the module. The preferred mounting method is to use two M4 or #8 Pan Head screws per module. M3.5 or #6 Pan Head screws may also be used, but a washer may be needed to ensure a good ground contact. Mounting screws are required on every module.
Chapter 2: Installation and Wiring ! Attention 2-7 EXPLOSION HAZARD In Class I, Division 2 applications, the bus connector must be fully seated and the bus connector cover must be snapped in place. In Class I, Division 2 applications, all modules must be mounted in direct contact with each other as shown on page 25. If DIN rail mounting is used, an end stop must be installed ahead of the controller and after the last 1762 I/O module. Section 2.
2-8 MicroLogix™ 1200 IO Universal Input Module ! Attention UTILISER DES FILS D’ALIMENTATION QUI CONVIENNENT A UNE TEMPERATURE DE 20°C AU-DESSUS DE LA TEMPERATURE AMBIANTE This product is intended to be mounted to a well-grounded mounting surface such as a metal panel. Additional grounding connections from the module’s mounting tabs or DIN rail (if used) are not required unless the mounting surface cannot be grounded.
Chapter 2: Installation and Wiring 2-9 Figure 2-5 (Wiring Diagram) IN +0 IN -0 IN -1 IN -4 Sense 6+ i+ EXC EXC EXC Sense+ i- RTN SenseRTN SenseRTN 249 ?Ω V- EXC 6 RTN 6 IN +7 IN+ Sense 4+ Sense 6- IN +6 IN -7 EXC 4 RTN 4 IN +5 IN -6 IN- Sense 4- IN +4 IN -5 V+ CJC + CJC - CJC - IN+ Sense 2+ RTN 2 Or CJC + EXC 2 Sense 2- IN +3 IN -3 Sense 0+ RTN 0 IN +2 IN -2 EXC 0 Sense 0- IN +1 Voltage Input Path (DIP switch open) INCurrent Input Path (DIP switch closed)
2-10 MicroLogix™ 1200 IO Universal Input Module When wiring the terminal block, keep the finger-safe cover in place. 1) Refer to section 2.6.1for proper field wiring connections. 2) Route the wire under the terminal pressure plate. You can use the stripped end of the wire or a spade lug. The terminals will accept a 6.35 mm (0.25 in.) spade lug. See Figure 2-6. 3) Tighten the terminal screw making sure the pressure plate secures the wire. Recommended torque when tightening terminal screws is 0.
Chapter 3 Configuring the 1762sc-IF8u Using RSLogix 500 This chapter covers the following subjects: Things you should know Module memory map Add module to Logix 500 Module configuration Reading input data Module update time Section 3.1 Things You Should Know This chapter describes how to configure the IF8u module for the MicroLogix 1100, 1200 and 1400 system using RSLogix 500 programming software. Section 3.
3-2 MicroLogix™ 1200 IO Universal Input Module Section 3.3 Add Module to Logix 500 The following procedure describes how to add the IF8u module to the RSLogix 500 programming software. 1.) Create a new RSLogix 500 project and select either a Micro 1100, 1200, or 1400 processor. 2.) Double-click “I/O Configuration” from the project tree. 3.) Select the first empty slot and then double-click the “Other—Requires I/O Card Type ID” option, from the I/O configuration screen. 4.
Chapter 3: Configuring the 1762sc-IF8u for RSLogix 500 3-3 5.) Repeat steps 1 through 4 for additional modules. Section 3.4 Module Configuration The IF8u is configured using the output data table within RSLogix 500 and dip-switch settings located on the circuit board. 3.4.1 Dip-Switch Configuration There are 8 dip-switches located on the circuit board of the IF8u module. The switches are used to configure the correct input path (i.e. Current or Non-Current).
3-4 MicroLogix™ 1200 IO Universal Input Module 8 output words needed to configure the module. (1) I/O located on the controller (embedded I/O) is slot 0. I/O added to the controller (expansion I/O) begins with slot 1. The table below shows the general layout for the 8 output words used for configuration.
Chapter 3: Configuring the 1762sc-IF8u for RSLogix 500 3-5 Table 3-2 (Module Configuration) Make these bit settings 15 To Select 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Enable Channel Enable Disable Filter Frequency (Ignored if Display CJC) Open Circuit (Ignored if Display CJC) Input Type (Ignored if Display CJC) 1 17 Hz 0 0 4 Hz 0 1 62 Hz 1 0 470 Hz 1 1 Disabled 5 Display CJC 0 Enabled 1 Upscale 0 0 Downscale 0 1 Zero 1 0 Invalid Setting 1 1 4 to 20 mA 0 0
3-6 MicroLogix™ 1200 IO Universal Input Module Make these bit settings 15 To Select Data Format6 CJC Temp 7 Type (Only when bit 3 is set) 2/3/4 Wire RTD (Only valid for RTD/R ranges) 14 13 12 11 10 9 8 7 6 604 NiFe 518 1 1 1 0 0 150 ohm 1 1 1 0 1 1000 ohm 1 1 1 1 0 3000 ohm Engineering Units X1 Engineering Units X10 Raw/ Proportional Data Scaled for PID 1 1 1 1 1 8 Raw CJC Temp x Adjusted CJC Temp x8 1 2 Wire 0 0 3 Wire w/ Comp 0 1 1 0 4 Wire 1 1 Deg C
Chapter 3: Configuring the 1762sc-IF8u for RSLogix 500 Input Type N Type Thermocouple R Type Thermocouple S Type Thermocouple T Type Thermocouple 100 Ω Pt α 0.385 200 Ω Pt α 0.385 500 Ω Pt α 0.385 1000 Ω Pt α 0.385 100 Ω Pt α 0.3916 200 Ω Pt α 0.3916 500 Ω Pt α 0.3916 1000 Ω Pt α 0.3916 10 Ω Cu α 0.426 100 Ω Ni α 0.618 120 Ω Ni α 0.672 604 Ω NiFe α 0.
3-8 MicroLogix™ 1200 IO Universal Input Module Section 3.5 Read Input Data Input data is read for each channel, converted to a scaled digital value, and stored in the input file. Use the addressing scheme below to locate the 8 input words used for channels 0 through 7, respectively. (1) I/O located on the controller (embedded I/O) is slot 0. I/O added to the controller (expansion I/O) begins with slot 1. The layout for the input file is shown below. Table 3-4 (Input Data) Word Description I:e.
Appendix A Module Specifications General Specifications Specification Value Dimensions 90 mm (height) x 87 mm (depth) x 40 mm (width) height including mounting tabs is 110 mm 3.54 in. (height) x 3.43 in. (depth) x 1.58 in. (width) height including mounting tabs is 4.33 in. Approximate Shipping Weight (with carton) 268g (0.591 lbs.
A-2 MicroLogix™ 1200 IO Universal Input Module Specification Agency Certification Hazardous Environment Class Value C-UL listed (under CSA C22.2 No. 142) UL 508 listed CE compliant for all applicable directives Class I, Division 2, Hazardous Location, Groups A, B, C, D (ISA 12.12.01, C-UL under CSA C22.2 No.
Appendix A: Specifications Input Specifications Specification Number of Inputs Value 8 Current/Voltage or 4 Resistance A/D Converter Type Delta Sigma Common Mode Rejection Normal Mode Rejection 100 dB for 4 Hz & 17 Hz Filters 4 Hz Filter 74dB minimum at 50 and 60 Hz 17 Hz Filter 65dB minimum at 50 and 60 Hz 62 Hz Filter First notch at 31Hz, typically 30dB 470 Hz Filter First notch at 237 Hz, typically 35dB ±0.
A-4 MicroLogix™ 1200 IO Universal Input Module Accuracy Specifications Specification Thermocouple Inputs (25°C Ambient) Value Linearization per ITS-90 System accuracy at 25°C (4 and 17 Hz filters): Type J (-180°C to 1200°C): ± 0.6 degrees C maximum Type J (-210°C to -180°C): ± 0.8 degrees C maximum Type N (-160°C to 1300°C): ± 1 degrees C maximum Type N (-210°C to -160°C): ± 1.
Appendix A: Specifications Voltage Inputs Current Inputs RTD Inputs A-5 System accuracy at 25° C (4 and 17 Hz filters): ± 20 uV maximum for ± 50 mV inputs ± 20 uV maximum for ± 100 mV inputs ± 3 mV maximum for 0-5V inputs ± 3 mV maximum for 1-5V inputs ± 10 mV maximum for 0-10V inputs ± 10 mV maximum for ±10V inputs System accuracy at -20-60° C (4 and 17 Hz filters): ± 40 uV maximum for ± 50 mV inputs ± 40 uV maximum for ± 100 mV inputs ± 6 mV maximum for 0-5V inputs ± 6 mV maximum for 1-5V inputs ± 20
A-6 MicroLogix™ 1200 IO Universal Input Module Repeatability Specifications14 Repeatability (at 25C) Thermocouples Type J Type N (-110C to 1300C) Type N (-210C to -110C) Type T (-170C to 400C) Type T (-270C to -170C) Type K (-170C to 1370C) Type K (-270C to -170C) Type E (-220C to 1000C) Type E (-270C to -220C) Types S & R Type B Type C Millivolt Inputs Voltage Inputs Current Inputs RTD Platinum 385 Platinum 3916 Copper Nickel Nickel-Iron Resistance 0-150 ohm 0-1000 ohm 0-3000 ohm ±50mV ±
A I Addressing ∙ 3‐3, 3‐8 Input Data ∙ 3‐8 Input Type ∙ 1‐1 B L block diagram ∙ 1‐4 LED ∙ 1‐3, 2‐10 Low Voltage Directive ∙ 2‐1 C Channel Combinations ∙ 1‐1 Configuration ∙ 3‐4 D Data Format ∙ 1‐2 Data Ranges ∙ 3‐6 Dip‐Switch ∙ 3‐3 Door Label ∙ 2‐10 M Memory Map ∙ 3‐1 Module Update Time ∙ 3‐8 Mounting DIN ∙ 2‐5 Panel ∙ 2‐6 N Noise ∙ 2‐4, 2‐8 E EMC Directive ∙ 2‐1 P F Power Requirements ∙ 2‐1 power‐up ∙ 1‐4 Filter Frequencies ∙ 1‐2 G Grounding ∙ 2‐8 H Hazardous Location ∙ 2‐2 User's Manual
User's Manual Pub. 0300243‐02 Rev.
Getting Technical Assistance Note that your module contains electronic components which are susceptible to damage from electrostatic discharge (ESD). An electrostatic charge can accumulate on the surface of ordinary plastic wrapping or cushioning material. In the unlikely event that the module should need to be returned to Spectrum Controls, please ensure that the unit is enclosed in approved ESD packaging (such as static-shielding / metalized bag or black conductive container).
©2009, Spectrum Controls, Inc. All rights reserved. Specifications subject to change without notice. The Encompass logo and ControlLogix are trademarks of Rockwell Automation. Corporate Headquarters Spectrum Controls Inc. P.O. Box 6489 Bellevue, WA 98006 USA Fax: 425-641-9473 Tel: 425-746-9481 Web Site: www.spectrumcontrols.com E-mail: spectrum@spectrumcontrols.com User's Manual Pub. 0300243‐02 Rev.