0300168-02 Rev. D 32-Channel Analog Input Module (Cat. No.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc PREFACE + Note: Power, input and output (I/O) wiring must be in accordance with Class 1, Division 2 wiring methods [Article 501-4 (b) of the National Electrical Code, NFPA 70] and in accordance with the authority having jurisdiction.” + Note: Peripheral equipment must be suitable for the location in which it is used.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc WARNING EXPLOSION HAZARD When in hazardous locations, turn off power before replacing or wiring modules.
Table Of Contents Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc CHAPTER 1: OVERVIEW ..................................................................................... 1 1.1 Inputs ............................................................................................................. 2 1.2 LEDs ................................................................................................. 3 1.3 Related Publications .....................................
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc 6.5 System Resolution and Accuracy .................................................... 41 6.6 Range and Data Format Selection ................................................... 42 CHAPTER 7: TROUBLESHOOTING ................................................ 43 7.1 General information ......................................................................... 43 CHAPTER 8: SPECIFICATIONS ..................................
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc Chapter 1 OVERVIEW Throughout this installation and operation guide, unless reference is being made to one specific version of the module, the designation 140 AxI 05x 00sc will be used for generic reference purposes. The 140 AxI 05x 00sc consists of a series of four analog input modules, each with 32 channels of input. The differentiation between the four different modules is shown in the table below.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc 1.1 Inputs The module can be purchased as current only, voltage only, current or voltage combination, or as a current or voltage combination with a time stamp option. The 32 channels are separated into four groups of eight. Each group can be configured for a different voltage or current range.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc 1.2 LEDs The module has a front LED panel that includes 35 LEDs: Ready LED 1 Green LED indicates module’s self test has passed and is ready to communicate. Active LED 1 Green LED indicates BUS communication is established between the module and the rack. Fault LED 1 Red LED indicates a module self test error, or fatal H/W error. A blink code will indicate the type of self test error.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc 1.3 Related Publications • Modicon Modsoft Programmer User Manual. 890 USE 115 00 • Modicon TSX Quantum Automation Series Hardware Reference Guide.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc Chapter 2 MODULE SETUP FOR MODSOFT 2.1 General Information Six steps must be performed in order to fully configure the Quantum system in preparation for using the AxI 05x 00sc: Step 1: Modsoft programming software must be updated so that the 140 AxI 05x 00sc is recognized in the software (see Section 2.2). Step 2: Select the appropriate slot location using the Modsoft I/O map.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc 2.2 Installation of new run time files If you are using the Modsoft programming software version 2.4 or 2.5, it is necessary to update the following runtime files in order for Modsoft to recognize your module. Versions prior to 2.4 are not supported. Version 2.6 and newer already include these updates. LMSFDT.SYS GCNFTCOP.SYS QUANTUM.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc 4x 3x + 0 3x + 1 3x + 2 3x + 3 3x + 4 3x + 5 3x + 6 3x + 7 3x + 8 Configuration Word Data Input Word 1 Data Input Word 2 Data Input Word 3 Data Input Word 4 Data Input Word 5 Data Input Word 6 Data Input Word 7 Data Input Word 8 Status Word The AxI 05x 00sc multiplexes 32 channels of data into four groups of eight channels.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc • Differential Mode The primary zoom screen for this module is shown in Figure 2.1. By selecting a particular parameter, you will be given the options associated with that parameter. Note that the calibration rate is set only once for the entire module, and all other selections are set once for each group of eight inputs.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc Selecting an autocalibration schedule rate is an exercise in tradeoffs. Performing autocalibration more frequently may result in greater accuracy due to variations caused by environmental factors such as temperature. This accuracy has a cost in the burden imposed by performing the calibration. The calibration time is a function of the filter frequency. Calibration times are listed below.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc Input Range: Depending on the module that you have purchased, one of the following input ranges may be selected for each of the four groups of eight channels: Range: -10 to +10 V 1 to +5V 0 to +5V 0 to +10V 4 to 20mA 0 to 20mA [default Voltage or V/I Modules] [default Current Modules] Differential mode: One of the following acquisition modes may be selected for each of the four groups of eight channels.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc Chapter 3 MODULE SETUP FOR CONCEPT 3.1 General Information Six steps must be performed in order to fully configure the Quantum system in preparation for using the AxI 05x 00sc: Step 1: Concept programming software (Version 2.1 or newer) must be updated so that the 140 AxI 05x 00sc is recognized in the software (see Section 3.2). Step 2: Select the appropriate slot location using the Concept I/O map editor.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc 3.2 Installation of new run time files The 140 AxI 05x 00sc is manufactured by Spectrum Controls, Inc. Follow the Concept installation procedure for outsourced modules. This requires the install disk provided with your module, which includes the following files (assuming drive A:): A:\CONCEPT\SPECTRUM.MDC A:\CONCEPT\SPECTRUM.HLP - SpectrumI/O for Quantum Module Definition file. - Spectrum I/O for Quantum Help file.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc 4x 3x + 0 3x + 1 3x + 2 3x + 3 3x + 4 3x + 5 3x + 6 3x + 7 3x + 8 Configuration Word Data Input Word 1 Data Input Word 2 Data Input Word 3 Data Input Word 4 Data Input Word 5 Data Input Word 6 Data Input Word 7 Data Input Word 8 Status Word The AxI 05x 00sc multiplexes 32 channels of data into four groups of eight channels.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc 3.4 Concept I/O Map Module Parameters: Concept programming software does not implement zoom screens for ModConnect partner modules and allows only direct editing of the I/O configuration parameters using 16 bit hex values. From the Concept main screen, highlight the “configure” pull-down menu and choose “I/O Map.” In the I/O Map screen insert the number for the correct “drop” and choose “edit.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc Selecting Input Ranges: Register 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 NU NU Default=0x2000 (0x2924 for 140 ACI 050sc) Input Range Group 1 Input Range Group 2 Input Range Group 3 Input Range Group 4 Range Selection Bit Pattern: Range for Group 1 Bit 14 Bit 15 Bit 16 *0 0 0 0 0 1 0 1 0 0 1 1 *1 0 0 1 0 1 1 1 0 1 1 1 Description -10V to +10V +1V to +5V 0V to +5V 0V to +10V 0 to 20mA 4 to 20mA Not valid Not
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc Selecting Filter Frequencies: Register 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Default=0x2000 (0x2924 for 140 ACI 050sc) NU NU Filter Frequency Group 1 Selecting Filter Frequencies: Register 2 1 2 3 4 5 6 7 NU 8 9 10 11 12 NU NU 13 14 15 16 Default=0x2A92 NU Filter Frequency Group 2 Filter Frequency Group 3 Filter Frequency Group 4 Range Selection Bit Pattern: Filter for Group 1 Reg 1 Bit 3 Bit
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc Selecting Data Format: Register 2 1 2 3 4 5 6 7 NU 8 9 10 11 12 NU NU 13 14 15 16 Default=0x2A92 NU Data Format Group 1 Data Format Group 2 Data Format Group 3 Selecting Data Format: Register 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Default=0x0205 Data Format Group 4 Range Selection Bit Pattern: Data for Group 1 Reg 2 Bit 6 Bit 7 0 0 *0 1 1 0 1 1 Description 16 Bit DVM 12 Bit 15 Bit Range for G
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc Selecting Channel Acquisition Mode: Register 3 1 2 3 4 NU NU NU NU 5 6 7 8 9 10 11 12 NU NU 13 14 15 16 NU NU Default=0x0205 Acquisition Mode Group 1 Acquisition Mode Group 2 Acquisition Mode Group 3 Acquisition Mode Group 4 Acquisition Mode Bit Pattern: Mode for Group 1 Reg 3 Bit 12 *0 1 Description Single Ended Differential Pairs Mode for Group 2 Reg3 Bit 11 *0 1 Description Single Ended Differential P
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc Selecting the Calibration Rate: Register 3 1 2 3 4 5 6 7 NU NU NU NU 8 9 10 11 12 NU NU 13 14 15 16 Default=0x0205 NU NU Calibration Rate Calibration Rate: Bit 7 0 0 *1 1 Bit 8 0 1 0 1 Description: Once at power up only. Once every 60 seconds. Once every 10 minutes. Once every 30 minutes. * The default calibrate rate is once every 10 minutes.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc 3.5 Spectrum I/O Configuration Utility “SCIOCFG.EXE” is a utility provided on the install disk under the typical pathname “A:\CONCEPT\SCIOCFG.EXE”. “SCIOCFG.EXE” is intended to help users configure Spectrum I/O when using Concept. This tool is intended to make the configuration of I/O modules supplied by Spectrum Controls easy to accomplish when using Concept. Version 2.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc 3.6 SCIOCFG.EXE Installation: SCIOCFG.EXE is a 32-bit Windows program requiring Windows 95 or newer. Installation of SCIOCFG.EXE is simple. Copy the SCIOCFG.EXE file from the installation disk to the desired directory. Then you may add a shortcut to the windows desktop or add the program to the windows taskbar using standard windows techniques. e.g. From a DOS window: C:\>MD C:\SCIOCFG C:\> COPY A:\CONCEPT\SCIOCFG.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc The SCIOCFG.EXE should be running as a background task, whenever Concept software is being used to change the configuration registers of the 140 AxI 05x 00sc series of modules. Start SCIOCFG.EXE by double clicking on the SCIOCFG.EXE icon, then start Concept software.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc Chapter 4 MODULE CONFIGURATION AND STATUS The 140 AxI 05x 00sc uses a total of nine 3x level and one 4x level registers. After Modsoft (Section 2.3) or Concept (Section 3.3) software is installed, additional configuration and status registers are set as follows: 4.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc Bit 8: Bit 7: Bit 6: Bit 5: Bit 4: Bit 3: Bit 2: Bit 1: Channels 1-4 Channels 5-8 Channels 9-12 Channels 13-16 Channels 17-20 Channels 21-24 Channels 25-28 Channels 29-32 4x Reserved: Bit 9 Bit 9 is reserved. Bit 9 should be set to a “0.” 4x Autosequence Disable: Bit 10 Auto sequence allows the module to automatically sequence through the eight groups of a data presented in the 4x registers.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc 4x Data Input Mode: Bits 11, 12 The module continuously outputs a group of eight registers worth of data. The data for a given group can be paged between three modes. These are the standard channel input data, channel status data or Time stamp data.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc 4.2 Module status information (Register 3x+8) The information provided in this register is generic information about the module. Bits 1-8 and 10 provide error status information. Bits 11-16 echos information present in the current inputs registers.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc 3x+8 Configuration Error: Bit 10 An illegal configuration was attempted. When this occurs configuration will not be accepted by the module and this flag will be set. By using 4x register bits 1 and 2 to set the module to “status” individual channels flags can be checked to determine which channel or group is incorrect.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc 4.3 Channel Status (Registers 3x+ 0 through 3x+7) As described in Section 2.5, register 4x bits 1and 2 can be set to allow monitoring of individual channel status (set to “0” and “1” respectively). You will then be displaying eight channels of status information. As described below, bits 1-4 provide four different pieces of error information specific to that input channel.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc or configurations that must be the same for all channels within a group of channels. 3x+0 . . . 7 Over Range Flag: Bit 3 This is a nonfatal over range flag. The bit is set to “1” when an input value is read within one count of the maximum range value. When the input value is within normal limits the flag is automatically reset to “0.” 3x+0 . . . 7 Under Range Flag: Bit 4 This is a nonfatal under range flag.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc 3x+0 . . . 7 Filter Selection: Bits 10-11 These two bits indicate the filter frequency selection that was set in the zoom screen. One of four filter selections from 10 Hz, 50 Hz, 60 Hz, 1000 Hz is programmed per group of eight inputs. The filter frequency selection will effect channel update time. Filter Selection Bits Bit 10 Bit 11 -3db 0 0 2.62 Hz 0 1 13.1 Hz 1 0 15.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc Chapter 5 INSTALLATION + Note: When field wiring the I/O modules, the maximum wire size that should be used is 1-14 AWG or 2-16 AWG; the minimum size is 20 AWG. + Note: The field wiring terminal block (Modicon # 140 XTS 002 00) or the 140 CFA040 00 40 pin Cablefast Terminal block must be ordered separately. (The terminal block includes the removable door label.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc WARNING ELECTROSTATICALLY SENSITIVE COMPONENTS EXPLOSION HAZARD Substitution of components may impair suitability for Class 1, Division 2. WARNING EXPLOSION HAZARD Do not disconnect equipment unless power has been switched off or the area is known to be non hazardous. WARNING This equipment is suitable for use in Class 1, Division 2, Groups A, B, C, and D or non-hazardous locations only.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc Before installing the module, you should: • Configure all of the appropriate zoom screen, configuration and other necessary set up according to Chapters 2 and 3. • Field wire the module’s terminal block for your application. For field wiring, use shielded, twisted-pair cable (such as Belden 9418 for voltage and current applications), and ground each cable’s shield wire at one end only.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc 5.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc 5.3 Differential Field wiring Differential mode performs a software difference of two consecutive channel inputs, and reports the data on the first channel register of the pair. The second channel’s output is zero. The data acquisition between the two channels is not synchronized so common mode noise on the signal pair may not be fully removed, however DC offsets should be compensated for correctly.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc 5.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc Chapter 6 APPLICATION NOTES 6.1 General Application Tips • Select the appropriate 140 AxI 05X 00sc from the I/O map selection screen. • Configure the module using your programming software, make appropriate use of Configuration and Status registers as outlined in Chapters 2 through 4. • Ensure correct units of measure are selected for data type.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc 6.2 Demultiplexing Channel Data - Autosequence Mode The autosequence mode of operation is intended to simplify the demultiplexing of channel data from the eight input registers into storage for the 32 channels.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc The module update rate is determined by the number of channels enabled and the filter frequencies selected. For example, if all 32 channels are enabled and the filter frequency for all groups is 60 Hz, then the cycle time for a full set of 32 channels is 32 x 58 msec or 1.856 seconds. It takes four ladder logic scans of the eight registers to see all 32 channels.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc 6.3 Demultiplexing Channel Data - Manual Mode Manual mode allows deterministic data acquisition. You may specify the specific group of data you would like to acquire as opposed to the Autosequence Mode which cycles through data blocks. Manual mode requires that the Autosequence Mode be disabled; Bit 10 = 1.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc Rack Slot Module Input Ref Output Ref Description 1 03 ACI 051 00 3000001-3000009 4000001-4000001 ACI05100 AN IN 32CH 300009 NCBT #00011 300009 NCBT #00012 300009 NCBT #00015 300009 NCBT #00016 300001 400101 BLKM #00008 400001 RBIT #00015 300009 NCBT #00011 300009 NCBT #00012 300009 NCBT #00015 300009 NOBT #00016 300001 400109 BLKM #00008 400001 SBIT #00015 300009 NCBT #00011 300009 NCBT #00012 300009 NO
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc 6.4 Channel Update Rate The module’s channel update rate is determined by the filter frequency selection. A lower filter frequency takes longer to update each channel. The following table shows the single channel update rate and 32 channel update rate for each filter frequency. Filter Frequency -3db Frequency 1 channel Update Time 32 channel Update time 10 Hz 50 Hz 60 Hz 1K Hz 2.62 Hz 13.1 Hz 15.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc Temp 25°C Typical 60°C Max Voltage Mode Current Mode ±0.03% ± 6 mV ±0.05% ±10mV ±0.05% ±10µA ±0.10% ± 20µA + Note: Accuracy calculations are based on the full scale current and voltage input range. These are 0 to 20 mA and ±10V respectively. 6.6 Range and Data Format Selection Each of the module’s input ranges can be viewed in one of the four data in formats below.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc 44
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc Chapter 7 TROUBLESHOOTING 7.1 General Information Review of the Module Setup Procedures in Section 2.1 is recommended prior to following the troubleshooting steps below to help isolate the problem. The troubleshooting guide lists a variety of possible problems. Step through each item on the list and verify whether or not the module is working. If a particular step is not working, follow the corrective action listed.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc STEP 3: Check the module’s fault LED. VERIFY: The module’s red FAULT LED is off. This LED indicates a module hardware error. CORRECTIVE ACTION: • The module has a fatal hardware error. Contact your local distributor or Spectrum Controls Customer Satisfaction Group listed at the back of this manual.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc STEP 4: Check the module’s communication status. VERIFY: The module’s green ACTIVE LED is on. This indicates that the module is communicating properly with the rack. CORRECTIVE ACTION: • • Set the rack into run mode. Reinstall the module in the rack. STEP 5: Check the module’s health status. VERIFY: The module is reported as healthy in the Modsoft I/O map Screen.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc 46
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc Chapter 8 SPECIFICATIONS Number of Channels 32 Input Registers Required 9 Output Registers Required 1 Input Configuration 32 inputs configured in groups of 8 channels per common LEDs 35 - One each for Ready (Green), Active (Green), Fault (Red), 32 Channel (Green) Voltage Range ±10VDC, 0 to 10VDC, 0 to 5VDC, 1 to 5VDC Current Range 4 to 20mA, 0 to 20mA Impedance, input Voltage Mode: 10 Megohms, min.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 AxI 05x 00sc Engineering units mV, mA Resolution 10 bits to 22 bits (frequency dependent) Input Filter 10Hz, 50Hz, 60Hz, 1KHz Digital Notch Filter, Programmable in groups of 8 inputs. Channel Update Time See Installation Guide for Channel Update Time chart vs filter selection Single Channel 12 ms to 308 ms (frequency dependent) 32 Channel 384 ms to 9.
Notice The products and services described in this publication are useful in a wide variety of applications. Therefore, the user and others responsible for applying the products and services described herein are responsible for determining their acceptability for each application. While efforts have been made to provide accurate information within this publication, Spectrum Controls assumes no responsibility for the accuracy, completeness, or usefulness of the information contained herein.
ModSoft is a registered trademark of Schneider Electric, Inc. Copyright © 2000-2003 Spectrum Controls, Inc. All rights reserved. Specifications subject to change without notice. Printed in U.S.A. Publication 0300168-02 Rev. D May 2003. Corporate Headquarters Spectrum Controls, Inc. P.O. Box 5533 Bellevue, WA 98006 USA Tel: (425) 746-9481 Fax: (425) 641-9473 Northeastern U.S.A. Sales Office Spectrum Controls, Inc.
