Brochure
Thermoplastic Valves Product Guide & Engineering Specifictions
Valve Types
Page 713 Suitable for Oil-Free air handling to 25 psi, not for distribution of compressed air or gas Spears
®
Manufacturing Company
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ISO 9001 Certified Design & Manufacturing Quality Program
Spears
®
Quality Management System is certified to the strict requirements of ISO 9001 for optimum control of product
design, development, and production. Quality improvement and customer satisfaction are central to each stage of producing
Spears
®
valves from conception through final delivery.
Development & Testing
The foundation of Spears
®
products is development, testing, and more testing. Spears
®
valve development combines proven
experience with structural testing at the design level. Materials and design are correlated in computer engineering stress analy-
sis to yield the optimum structure and function of each valve component. Resulting products are then subjected to numerous
tests for performance validation of dimensional stability, sealing capability, hydrostatic burst pressure, operational torque,
flow capacity, vacuum application suitability and cyclic pressure analysis. Once approved, production valves and components
are routinely subjected to dimensional, functional and burst pressure verification tests.
100% Sealing Capability Verification
All Spears
®
ball valves are air-tested for 100% verification of
positive sealing during the manufacturing process.
Hydrostatic Burst Pressure Verification
Representative valve samples are routinely subjected to an
internal hydrostatic pressure of 3.2 times their designated
pressure rating in a 60-70 second test per ASTM D 1599
during each production run.
Spears
®
Valve Innovations
Not all plastic valves are the same. Spears
®
valves incorporate several unique features not found in competitive products. The
following are a few examples of Spears
®
innovative improvements to conventional valve designs.
Spears
®
Safe-T-Shear
®
Stem
This important SAFETY FEATURE was developed to help
prevent line fluids from leaking out in the event of ball valve
stem damage. Engineered for high strength, the stem incor-
porates a special shear point to control accidental breakage.
Over-torquing breaks occur above the stem O-ring leaving
the seal intact until repair or replacement can be made.
Spears
®
Heavy Buttress Thread Components
When it comes to handling the hydraulic force of high internal
pressures, the brute strength of the buttress thread is clearly
the best. Its broad bearing surface with an angular backing
provides greater thrust support than conventional square-cut,
ACME-type threads commonly used in similar ball valve
components. All Spears
®
Ball Valve union nuts and seal carri-
ers are designed with buttress threads for greater strength and
pressure handling capabilities — one of the strongest in the
plastic valve industry!
Low Torque, Low Wear Butterfly Valve Seats
Spears
®
Butterfly Valves provide the lowest operating torque
available. Sealing contact between disc and seat takes place
only at the close of the valve, allowing free travel through
the full range of opening. This unique design eliminates seat
creep, extrusion and wear typical with conventional liner-type
seats. Exclusive design interlocks seat and body to prevent
washout or blowout.
Vacuum Service
Validation of Spears
®
valves rated for vacuum service is
determined from 1-hour tests at 26 in. Hg vacuum with less
than 1 in. Hg loss. A vacuum lubricant should be applied
to elastomer-seated valve seats, such as Spears
®
Butterfly
Valve or True Union Ball Check Valve, to prevent the seat
from drying out in vacuum service applications.
Flow Balanced Ball Check Valves
Improper ball check valve design can significantly restrict
flow, create ball-chatter and even result in reverse ball trav-
el and open flow shutoff! As a result of extensive design
testing, Spears
®
has engineered the internal flow charac-
teristics of the True Union Ball Check Valve to optimize
fluid transmission and virtually eliminate ball-chatter.
Special Reinforced (SR) Female
Plastic Threads
This patented Special Reinforced (SR) design is one of the
most significant improvements in female plastic thread
reliability. Not just an added reinforcing ring, this unique
pre-compression design compensates for expansion forces
generated from normal tapered pipe thread joint make-up.
Radial stress is neutralized in normal installations and
contained in severe over tightening situations. Spears
®
SR
Threads are available on a variety of Spears
®
industrial
valves using SS316 reinforcement for optimum chemi-
cal and corrosion resistance. Spears
®
SR Female Spigot
Adapters are also available for quick conversion of any
slip-socket style valve end connector.