B/W DIGITAL CAMERA MODULE XCD-U100 XCD-SX90 XCD-V60 XCD-U100CR XCD-SX90CR XCD-V60CR COLOR DIGITAL CAMERA MODULE SERVICE MANUAL 1st Edition
! WARNING This manual is intended for qualified service personnel only. To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. Refer all servicing to qualified service personnel. ! WARNUNG Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt. Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden.
Table of Contents Manual Structure 3. Circuit Description Purpose of this manual ................................................................. 3 3-1. BI-217, BI-218, and BI-219 Boards ............................... 3-1 Related manuals ........................................................................... 3 3-2. FM-96 Board .................................................................. 3-1 3-3. IF-1068 Board ................................................................. 3-1 3-4.
Manual Structure Purpose of this manual This manual is the Service Manual of the B/W Digital Camera Module XCD-U100/ SX90/V60 and Color Digital Camera Module XCD-U100CR/SX90CR/V60CR. This manual contains the service overview, adjustment, circuit description, spare parts, block diagrams, and frame wiring. The service of this unit is basically performed by the replacement of board. Therefore, the schematic diagram, board layout and electrical parts list are not contained.
Section 1 Service Overview 1-1. Board Location 1-2. Removing/Installing the Cabinet 1-2-1. Upper case/Lower case FM-96 board CN-3020 board 1. Remove the seven screws, then remove the upper case and lower case.
1-2-2. Rear Panel Assembly 1-2-3. Front Panel Assembly 1. Remove the upper case and lower case. (Refer to Section 1-2-1.) 2. Remove the two screws, then pull out the rear panel assembly. 3. Disconnect the flexible flat cable from the connector (CN900) on the CN-3020 board. n When replacing the front panel assembly, perform the writing the serial number and Node Unique ID and camera adjustment. For details, refer to Sections 2-1 and 2-2. CN-3020 board CN900 Flexible flat cable 1.
1-3. Removing/Installing the Board 1-3-2. FM-96 Board 1-3-1. BI-217/218/219 Board n When replacing the FM-96 board, perform the writing of the serial number and Node Unique ID. For details, refer to Section 2-1. 1. Remove the upper case and lower case. (Refer to Section 1-2-1.) 2. Remove the front panel assembly. (Refer to Section 1-2-3.) 3. Remove the two screws. 4. Remove the solders of CCD, then remove the BI-217/ 218/219 board. . BI-217 board: 16 solders . BI-218 board: 24 solders .
1-3-3. DC-DC Converter 1-3-4. IF-1068 Board 1. Remove the upper case and lower case. (Refer to Section 1-2-1.) 2. Remove the rear panel assembly. (Refer to Section 1-2-2.) 3. Remove the front panel assembly. (Refer to Section 1-2-3.) 4. Remove the FM-96 board. (Refer to Section 1-3-2.) 5. Disconnect the two flexible flat cables from the connectors (CN001 and CN002) on the DC-DC converter. 6. Remove the three screws 1, then remove the DC-DC converter in the direction of the arrow. 7.
1-3-5. CN-3020 Board 1. Remove the upper case and lower case. (Refer to Section 1-2-1.) 2. Remove the rear panel assembly. (Refer to Section 1-2-2.) 3. Remove the twelve solders of the connector from the CN-3020 board. 4. Remove the screw, then remove the CN-3020 board. Rear panel assembly Solders PM2 x 4 CN-3020 board 5. Install the CN-3020 board in the reverse order of steps 1 to 4.
1-4. Lens Mount Cap, Filter Bracket, Optical Dust Cover (XCD-V60/SX90/ U100), Infrared Cut Filter (XCD-V60CR/SX90CR/U100CR), Sealing Rubber 1. Remove the upper case and lower case. (Refer to Section 1-2-1.) 2. Remove the front panel assembly. (Refer to Section 1-2-3.) 3. Remove the lens mount cap. 4. XCD-V60/SX90/U100: Remove the two screws (M1.7 x 4), then remove the filter bracket and optical dust cover. XCD-V60CR/SX90CR/U100CR: Remove the two screws (M1.
1-5. Round Type Connector (12-Pin) 1-7. Signal Inputs and Outputs 2 1. Remove the upper case and lower case. (Refer to Section 1-2-1.) 2. Remove the rear panel assembly. (Refer to Section 1-2-2.) 3. Remove the CN-3020 board. (Refer to Section 1-3-5.) 4. Remove the nut and washer, then remove the round type connector (12-pin). Rear panel 1 1 IEEE1394b connector . IEEE1394b-2002 9 Washer 5 Round type connector (12-pin ) Nut 1 5.
1-8. Unleaded Solder Boards requiring use of unleaded solder are printed with a lead free mark (LF) indicating the solder contains no lead.(Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.) : LEAD FREE MARK m . Be sure to use the unleaded solder for the printed circuit board printed with the lead free mark. .
Section 2 Adjustment 2-1. Writing of Serial Number and Node Unique ID 2. Click the “Adjust” tab and “Enter Adjust mode” tab. The unit enters the adjustment mode. Adjust tab n Perform the writing when replacing the FM-96 board or front panel assembly. Required equipment . . . . Personal computer (PC) IEEE1394.b board IEEE1394b cable (Commercially available products) IIDC_CAM**** software: J-7120-410-A (**** represents the version number.) xxxxxxxx xxxxxxxx xx 3.
5. Click the “Flash” tab. 6. Click the [Restart|the|Camera] button to restart. Flash tab 2-2. Camera Adjustment n Perform the adjustment when replacing the front panel assembly. Required equipment [Restart|the|Camera] button 7. Check if the serial number and Node Unique ID on the model nameplate correspond to each number in the IIDC control window. If not, perform the procedure from step 1 again. . Personal computer (PC) . IEEE1394b cable(Commercially available products) .
2-2-1. Black and White (B/W) Camera (XCD-U100/SX90/V60) 1. Shoot the pattern box in the center of the window through the clear chart at the wide end. 2. Start the IIDC_CAM**** software. 3. Click WFM (Waveform Monitor) in the menu. The waveform is displayed. WFM 6. Click the Exposure tab and adjust the shutter in the window so that the Green level reaches close to 100% (does not exceed 100% (236)) in the WFMwindow.
2-2-2. Color Camera (XCD-U100CR/SX90CR/V60CR) Green level 1. Shoot the pattern box in the center of the window through the clear chart at the wide end. 2. Start the IIDC_CAM**** software. 3. Click WFM (Waveform Monitor) in the menu. The waveform is displayed. WFM 7. Click the “Adjust” tab in the IIDC control window. [AdjustWB] button xxxxxxxx [Write] button xxxxxxxx xx 4. Start the IIDC_CAM**** software. The IIDC control window is displayed. xxxxxxxx xxxxxxxx xx 5. Set the lens iris to F1.4.
Section 3 Circuit Description 3-1. BI-217, BI-218, and BI-219 Boards 3-3. IF-1068 Board These boards consist of CCD (IC101) and ADC (BI-217: IC105), BI-218: IC102), and BI-219: IC105) that are used for VGA color/black & white (BI-217), SXGA color/black & white (BI-218), and UXGA color/black & white (BI219).
Section 4 Spare Parts 4-1. Notes on Repair Parts 1. Safety Related Components Warning w Components marked ! are critical to safe operation. Therefore, specified parts should be used in the case of replacement. 2. Standardization of Parts Some repair parts supplied by Sony differ from those used for the unit. These are because of parts commonality and improvement. 3. Stock of Parts Parts marked with “o” at SP (Supply Code) column of the spare parts list may not be stocked.
Overall Block 4-2.
Overall Block No. Part No.
4-3. Packing Materials & Supplied Accessories ---------------------------------------PACKING MATERIALS & SUPPLIED ACCESSORIES ---------------------------------------Ref. No. or Q'ty Part No.
Overall Overall Section 5 Block Diagram BI-217 BOARD (VGA) BI-218 BOARD (SXGA) BI-219 BOARD (UXGA) IC101 IC102 (BI-218 BOARD) IC105 (BI-217/219 BOARD) CCD 14-BIT CCD SIGNAL PROCESSOR IF-1068 BOARD FM-96 BOARD IC201 IC803 4 DOUT0N DOUT0P DOUT1N DOUT1P CLK_P CLK_N 18 PHY-IF THREE-PORT CABLE TRANSCEIVER/ ARBITER S800 1394 X800 98.
Frame Wiring Frame Wiring Section 6 Frame Wiring CN101 CN200 CN400 FLEXIBLE FLAT CABLE CN901 DC IN LENS BI-217 (XCD-V60/V60CR) BI-218 (XCD-SX90/SX90CR) BI-219 (XCD-U100/U100CR) CN500 CN700 CN900 FM-96 JTAG CN-3020 FLEXIBLE FLAT CABLE CN001 FLEXIBLE FLAT CABLE FLEXIBLE FLAT CABLE CN002 DC-DC CONVERTER FLEXIBLE FLAT CABLE CN801 CN802 CN800 CN803 IEEE1394b CN804 IEEE1394b IF-1068 XCD-U100/SX90/V60 XCD-U100CR/SX90CR/V60CR Frame Wiring 6-1 6-1
XCD-U100 (SY) XCD-U100CR (SY) XCD-SX90 (SY) XCD-SX90CR (SY) XCD-V60 (SY) XCD-V60CR (SY) E 9-968-402-01 Sony Corporation Printed in Japan 2007.
