HISTORY INFORMATION FOR THE FOLLOWING MANUAL: SERVICE MANUAL AZ1-L Chassis ORIGINAL MANUAL ISSUE DATE: 2/2010 Version Date 1.
Self Diagnosis Supported model SERVICE MANUAL AZ1-L Chassis LCD Digital Color TV 9-888-294-01
MODEL LIST MODEL COLOR COMMANDER KDL-32EX305 BLACK RM-YD047 KDL-32EX305 BLACK KDL-32EX306 DESTINATION ARGENTINA MODEL COLOR COMMANDER DESTINATION KDL-40EX405 BLACK RM-YD047 RM-YD047 LATIN AMERICA KDL-40EX405 BLACK RM-YD047 LATIN AMERICA BLACK RM-YD047 KDL-40EX406 BLACK RM-YD047 KDL-32EX306 BLACK RM-YD047 LATIN AMERICA KDL-40EX406 BLACK RM-YD047 LATIN AMERICA KDL-32EX405 BLACK RM-YD047 KDL-46EX405 BLACK RM-YD047 KDL-32EX405 BLACK RM-YD047 LATIN AMERICA KDL-46EX405 BL
TABLE OF CONTENTS Specifications..................................................................................................................................................................................1 Warnings and Cautions ..................................................................................................................................................................3 Safety-Related Warning ...........................................................................................
TABLE OF CONTENTS 2-2. Adjustments After Replacing the BAL Board or LCD Panel......................................................................................... 20 2-2-1. Updating the Software ......................................................................................................................................................... 20 2-2-2. Selecting the Model ................................................................................................................................
SPECIFICATIONS Sistema Sistema de TV Digital: SBTVD (para los modelos series EX406/EX405/EX306/EX305) Cobertura de canales VHF: 2-13, UHF: 14-69 CATV (Análogo): 1-125 Panel LCD (pantalla de cristal líquido) 10 W + 10 W Sistema del panel Salida de bocinas Tomas de entrada/salida CABLE/ANTENNA (Cable/Antena) VIDEO IN 1/2/3 (Entrada de video 1/2/3) COMPONENT IN 1/2 (Entrada de componente 1/2) Terminal externo de 75 ohmios para entrada de señal de radiofrecuencia VIDEO / AUDIO YPBPR (video componente) For
SPECIFICATIONS Nombre del modelo KDL- 46EX405 40EX406 40EX405 32EX306 32EX305 32EX405 Alimentación y otras especificaciones Requisitos de alimentación 110 V -240 V ca, 50/60 Hz Consumo energético 197 W en uso en DAM*2 155 W M e nos de 0, 2 W 116,8 46 (cm) (pulgadas) 101,6 40 Resolución del monitor Bocina Gama completa con parlantes (2) (mm) (mm) sin soporte (mm) 1.127 × 711 × 294 1.
WARNINGS AND CAUTIONS CAUTION These servicing instructions are for use by qualified service personnel only. To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. CARRYING THE TV • Carry the TV with the adequate number of people; larger size TVs require two or more people. • Correct hand placement while carrying the TV is very important for safety and to avoid damage.
SAFETY-RELATED WARNING USE CAUTION WHEN HANDLING THE LCD PANEL When repairing the LCD panel, be sure you are grounded by using a wrist band. When installing the LCD panel on a wall, the LCD panel must be secured using the 4 mounting holes on the rear cover. 1) Do not press on the panel or frame edge to avoid the risk of electric shock. 2) Do not scratch or press on the panel with any sharp objects. 3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
SAFETY CHECK-OUT After correcting the original service problem, perform the following safety checks before releasing the set to the customer: 1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges. To Exposed Metal Parts on Set 2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors. 3.
SAFETY CHECK-OUT LEAKAGE TEST The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA(500 microamperes). Leakage current can be measured by any one of three methods. 1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’ instructions to use these instructions. 2. A battery-operated AC milliampmeter.
SELF DIAGNOSIS FUNCTIONS Self Diagnosis Supported model SELF DIAGNOSIS FUNCTION The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to flash. The number of times the LED flashes translates to a probable source of the problem. A definition of the STANDBY LED flash indicators is listed in the instruction manual for the user’s knowledge and reference.
SELF DIAGNOSIS FUNCTIONS STANDBY LED FLASH COUNT 2 times 5 times LED ON 0.3 sec. Ambient Sensor/ (IR) Infrared Receiver Picture Off / Timer LED Standby LED Power LED KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 LED OFF 0.3 sec. LED OFF 3 sec.
SELF DIAGNOSIS FUNCTIONS VIEWING THE SELF CHECK DIAGNOSTIC LIST For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confirmed, it is possible to bring up past occurrences of a failure for confirmation on the Self Check diagnostic screen: 1. TV must be in standby mode. (Power off). 2. Press the following buttons on the Remote Commander within a second of each other: DISPLAY Channel 5 Volume - POWER .
SELF DIAGNOSIS FUNCTIONS CLEARING THE SELF CHECK DIAGNOSTIC LIST Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen after you have completed the repairs to be sure you have cleared the result display to “0”. 1. Error history and Error count :Press the Channel 8 2. Panel operation time :Press the Channel 7 Channel 0 . Channel 0 . EXITING THE SELF CHECK DIAGNOSTIC SCREEN 1.
SEC 1. DISASSEMBLY/PART NUMBER INFORMATION 1-1. TABLE-TOP STAND ASSEMBLY REMOVAL Components not identified by a part number or description are not stocked because they are seldom required for routine service. A Remove 4 screws from Table-Top Stand Assemblyy B Lift TV set up to detach from Table-Top Stand Assembly The component parts of an assembly are indicated by the reference numbers in the far right column of the parts list and within the dotted lines of the diagram.
DISASSEMBLY/PART NUMBER INFORMATION 1-2. REAR COVER AND VESA BRACKET REMOVAL NOTE: The components identified by a red outline and a mark contain confidential information. Specific instructions must be adhered to whenever these components are repaired and/or replaced. See Appendix A: Encryption Key Components in the back of this manual. NOTE: The components identified by shading and ! mark are critical for safety. Replace only with part number specified.
DISASSEMBLY/PART NUMBER INFORMATION 1-3. AC INLET, SPEAKER BRACKETS AND LOUDSPEAKERS REMOVAL NOTE: The components identified by shading and ! mark are critical for safety. Replace only with part number specified. A Remove 1 screw from AC Bracket to detach from Bottom Frame (KDL-46EX405 ONLY) B Remove 1 screw from AC Inlet to detach from AC Bracket (KDL-46EX405 ONLY) NOTE: The components identified by a red outline and a mark contain confidential information.
DISASSEMBLY/PART NUMBER INFORMATION 1-4. G2LE/G2HE/GD2 (POWER) BOARD, BAL BOARD, LCD PANEL, AND HLR BOARD REMOVAL NOTE: The components identified by shading and ! mark are critical for safety. Replace only with part number specified. A Slide Side Jack Bracket to right-side of BAL Board to detach from position B Remove 4 screws from BAL Board NOTE: The components identified by a red outline and a mark contain confidential information.
DISASSEMBLY/PART NUMBER INFORMATION 1-5. CLEANING THE LCD PANEL CAUTION: When cleaning the TV, be sure to unplug the power cord to avoid any chance of electric shock. NOTE: The components identified by shading and ! mark are critical for safety. Replace only with part number specified. Clean the cabinet of the TV with a dry soft cloth. NOTE: The components identified by a red outline and a mark contain confidential information.
DISASSEMBLY/PART NUMBER INFORMATION 1-7. CONNECTORS NOTE: The components identified by a red outline and a mark contain confidential information. Specific instructions must be adhered to whenever these components are repaired and/or replaced. See Appendix A: Encryption Key Components in the back of this manual. NOTE: The components identified by shading and ! mark are critical for safety. Replace only with part number specified. 1-7-1. ALL EXCEPT KDL-46EX405 1-7-2.
DISASSEMBLY/PART NUMBER INFORMATION 1-8. ACCESSORIES & PACKING ! 1-837-479-11 ! 1-837-765-11 * 3-299-071-03 4-180-188-31 4-176-351-11 AC POWER-SUPPLY CORD (ALL EXCEPT KDL-46EX405) POWER-SUPPLY CORD SET (KDL-46EX405 ONLY) FLYER, SAFETY MANUAL, INSTRUCTION SUPPLEMENT(STAND INSTALLATION) 1-9. MISCELLANEOUS 7-632-452-24 X-2348-140-3 TAPE (NO.303) 18MMX35M YEL SUPPORT BELT KIT 1-10.
SEC 2. SERVICE ADJUSTMENTS 2-1. ACCESSING SERVICE ADJUSTMENT MODE 1. TV must be in standby mode. (Power off). 2. Press the following buttons on the Remote Commander within a second of each other: DISPLAY POWER . Channel 5 Volume + . POWER DISPLAY Onscreen cursor and select button DIGITAL SERVICE 001 OP 000 VERS --- DM1.301J00AA M2.105C DD1.016J00AA (DM1.3 01J00AA) WP00.521J00AA ID1C117081 PID04020000 WF:2.0.0.99 WF:0B Camera FW Camera FW SM1.010W00AA SB1.000W00AA SD1.010W00AA RF01.
SERVICE ADJUSTMENTS 2-1-1. VIEWING THE SERVICE MENUS Within each Service Menu are Categories and data information. Use the Remote Commander to view the Digital, Chassis and Sub Service Menus and their options. 3. To display the Service Menu that contains the Category you want to adjust, press JUMP or OPTIONS on the Remote Commander.
SERVICE ADJUSTMENTS 2-1-2. USING THE REMOTE COMMANDER TO VIEW OR CHANGE SERVICE DATA Use the buttons on the Remote Commander to access the Service Menu items and adjust the Data Values. DISPLAY Channel 5 Volume + 2-2. ADJUSTMENTS AFTER REPLACING THE BAL BOARD OR LCD PANEL The following procedures must be completed after replacing the BAL Board or the LCD panel. POWER 4. To change the Category, press 2 to move to the Next Category or press 5 to go back to the Previous Category.
SERVICE ADJUSTMENTS 2-2-2. SELECTING THE MODEL DIGITAL 002 MODEL 000 SEG After replacing the BAL Board or LCD Panel, go into Service Mode to set the Model data value. SERVICE 01: 2a-3 1. TV must be in standby mode. (Power off). 2. Access Service Mode. Press the following buttons on the Remote Commander within a second of each other: DISPLAY Channel 5 Volume + POWER 3. Display the DIGITAL Service Menu. NOTE: There are 3 Service Menus for this model, DIGITAL, CHASSIS, and SUB.
SERVICE ADJUSTMENTS 2-2-3. SETTING THE DESTINATION DIGITAL 002 MODEL 001 DEST After replacing the BAL Board or the LCD Panel, the destination location must be set. CAUTION: Selecting the incorrect destination may requiring replacing the BAL Board. DIGITAL 002 MODEL 000 SEG SERVICE 20: AR (BR grp) Destination Data Value SERVICE CAUTION: Verify the DESTINATION is set correctly before proceeding to the next step.
SERVICE ADJUSTMENTS SUB 003 000 SERVICE GAISO VARIATION SUB 003 000 0 SERVICE GAISO VARIATION 1 Data Value 12. Using the table, press 3 to increase the data value or 6 to decrease the data value, to select the color of the TV. MODEL COLOR VARIATIONS Code Name Bezel Front Material smoke Color Glossy Gun metallic (Back print) 13. After verifying the correct TV color data value displays, press 0 to save (Write) the changes. 14. Exit Service Mode by pressing HOME or turn the TV power off. 15.
SERVICE ADJUSTMENTS DIGITAL 001 OP 000 VERS Model ID Product ID DM1.301J00AA M2.105C DD1.016J00AA (DM1.3 01J00AA) WP00.521J00AA ID25973693 PID50720000 WF:2.0.0.99 WF:0B Camera FW Camera FW SERVICE -- SM1.010W00AA SB1.000W00AA SD1.010W00AA RF01.05 ID1C117081 LTY(Z)320AP04 BM1.012W00LU BB1.000W00LU BD1.011J46LUX ---.--------- Panel Code 4. Using the table, verify the Model ID and the Product ID match the information in the Service Menu.
SERVICE ADJUSTMENTS 2-3. WHITE BALANCE ADJUSTMENTS White Balance adjustment data is located on the Digital Service Menu. 1. TV must be in Standby Mode. (POWER off). 2. Press the following buttons on the Remote Commander within a second of each other: DISPLAY Channel 5 Volume + DIGITAL SERVICE 006 WB 000 WHITE_BALANCE ___ POWER NOTE: There are 3 Service Menus for this model, DIGITAL, CHASSIS, and SUB. If the DIGITAL Service Menu is not displayed, press JUMP or OPTIONS on the Remote Commander. 3.
SERVICE ADJUSTMENTS DIGITAL SERVICE 2-4-1. RESETTING THE TV TO FACTORY CONDITION USING SERVICE MODE WB *1 R_DRV 128 2 G_DRV 128 Gain 3 B_DRV 128 0: x 0.5, 128: x 1, 255: x1.5 4 R_BKG 128 5 G_BKG 128 Offset 6 B_BKG 128 128: offset 0 Please input WB items (0 - 255) --- 7. Using the numbers buttons on the remote, enter the Data Value for the White Balance setting (value must be between 1 and 255). 8. Press ENT to WRITE (save) the changes. 9.
SEC 3. DIAGRAMS 3-1.
DIAGRAMS 3-2.
is a trademark of Sony Electronics Reproduction in whole or part without written permission is prohibited. All rights reserved Sony Corporation 9-888-294-01 Sony Technology Center Technical Services Service Promotion Department KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 English 2010BJ74WEB-1 Printed in USA © 2010.
