CD PLAYER User Manual

ManualsBrandsSony Ericsson ManualsCD PlayerCDP-CX220

MICROFILM

SERVICE MANUAL

COMPACT DISC PLAYER

US Model

Canadian Model

AEP Model

UK Model

E Model

Australian Model

Compact disc player

Laser Semiconductor laser (λ = 780 nm)

Emission duration: continuous

Laser output Max 44.6 µW*

* This output is the value measured at

a distance of 200 mm from the

objective lens surface on the

Optical Pick-up block with 7 mm

aperture.

Frequency response 20 Hz to 20 kHz ± 0.5 dB

Signal-to-noise ratio More than 105 dB

Dynamic range More than 98 dB

Harmonic distortion Less than 0.0045%

Channel separation More than 97 dB

Outputs

SPECIFICATIONS

CDP-CX220

Model Name Using Similar Mechanism CDP-CX250

CD Mechanism Type CDM-40B

Base Unit Type KSM-213BKN/M-N

Optical Pick-up Type KSS-213B/S-N

Jack Maximum Load impedance

type output

level

LINE OUT Phono 2V Over 10 kilohms

Jacks (at 50 kilohms)

DIGITAL Optical –18 dBm Wave length: 660 nm

OUT output

(OPTICAL) connector

Where purchased Power requirements

USA/Canada 120 V AC, 60 Hz

Australia 240 V AC, 50/60 Hz

Europe 220 V – 230 V AC, 50/60 Hz

Other countries 110 V – 120 V or 220 V – 240 V AC,

adjustable, 50/60 Hz

General

Power requirements

Power consumption 12 W

Dimensions (approx.) When the front cover is closed

(w/h/d) 430 × 200 × 480 mm (17 × 7

/8 × 19 in.)

incl. projecting parts

Mass (approx.) 9.5 kg (21 lbs)

Supplied accessories

Audio cord (2 phono plugs – 2 phono plugs) (1)

Remote commander (remote) (1)

Sony SUM-3 (NS) batteries (2)

CD booklet holders (2) and label (1)

Design and specifications are subject to change without notice.

Summary of content (56 pages)

PAGE 1
CDP-CX220 SERVICE MANUAL US Model Canadian Model AEP Model UK Model E Model Australian Model Model Name Using Similar Mechanism CDP-CX250 CD Mechanism Type CDM-40B Base Unit Type KSM-213BKN/M-N Optical Pick-up Type KSS-213B/S-N SPECIFICATIONS General Power requirements Compact disc player Laser Semiconductor laser (λ = 780 nm) Emission duration: continuous Max 44.
PAGE 2
TABLE OF CONTENTS CAUTION 1. SERVICING NOTES ............................................... 3 2. GENERAL ................................................................... 6 3. DISASSEMBLY ......................................................... 7 4. TEST MODE .............................................................. 10 5. MECHANICAL ADJUSTMENTS ....................... 13 6. ELECTRICAL ADJUSTMENTS ......................... 19 7. DIAGRAMS ................................................
PAGE 3
SECTION 1 SERVICING NOTES SAFETY CHECK-OUT After correcting the original service problem, perform the following safety check before releasing the set to the customer: Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below. LEAKAGE The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.
PAGE 4
CD-TEXT TEST DISC This unit is able to display the test data (character information) written in the CD on its fluorescent indicator tube. The CD-TEXT TEST DISC (TGCS-313:4-989-366-01) is used for checking the display. To check, perform the following procedure. Checking Method: 1. Turn ON the power, set the disc on the disc table with the side labeled as “test disc” as the right side, close the front cover, and chuck the disc. 2. Press the · button and play back the disc. 3.
PAGE 5
Table 2: CD-TEXT TEST DISC Recorded Contents and Display (In this unit, some special characters cannot be displayed. This is no a fault.) TRACK Recorded Contents No. 42 ! ” # $%& ´ Display (21h to 27h)1kHz 0dB L&R N All the same 43 ( )* + , – .
PAGE 6
SECTION 2 GENERAL LOCATION OF PARTS AND CONTROLS Front Panel 1 2 3 4 5 6 7 8 9 !¡ !º !™ STANDBY 1/u !£ DISC/CHARACTER INPUT MEMO SEARCH PUSH ENTER CONTINUE SHUFFLE PROGRAM REPEAT TIME/TEXT AMS ± GROUP 1 GROUP 2 GROUP 3 GROUP 4 GROUP 5 GROUP 6 GROUP 7 GROUP 8 ± CHECK CLEAR P p OPEN/CLOSE ª § GROUP FILE !¢ @º !ª !• !¶ !§ !∞ 1 I/u (power switch) button !¡ ≠/± buttons 2 CONTINUE button !™ JOG dial (DISC/CHARACTER/PUSH ENTER knob) 3 SHUFFLE button !£ CHECK butt
PAGE 7
SECTION 3 DISASSEMBLY Note: Follow the disassembly procedure in the numerical order given. CASE 1 four screws (case 3 TP2) 3 Remove the case to direction of arrow A. 1 five screws (case 3 TP2) A 2 Open the case. FRONT PANEL SECTION 6 Remove the door (CD) ass’y to direction of arrow A.
PAGE 8
GUIDE ASS’Y 3 three screws (BVTT3 × 6) 4 boss 5 guide ass’y 3 three screws (BVTT3 × 6) 2 screw (PSW3 × 6) 1 connector (CN503) REAR PANEL SECTION 3 three connectors (CN504, 506, 507) 1 connector (CN505) 2 flat wire (CN502) 6 rear panel section 4 five screws (BVTT3 × 6) 1 connector (CN904) 3 four screws (PTTWH3 × 6) 5 PC board holder 7 four screws (BVTT3 × 6) –8– 8 bracket
PAGE 9
MECHANISM DECK 2 mechanism deck 1 three screws (BVTT3 × 8) 1 six screws (BVTT3 × 8) BASE UNIT 1 screw (BVTT3 × 8) 2 fulcrum plate (BU upper) ass’y 3 base unit –9–
PAGE 10
SECTION 4 TEST MODE DISPLAY CHECK MODE With the power turned off (standby state), press the I/u button while pressing the P (pause) button. All FL segments and grids light up together with the · (play), P (pause), and standby LEDs. At the same time, the GROUP LEDs are scanned one by one. KEY AND FLUORESCENT DISPLAY TUBE CHECK MODE 1. Connect the test point (TP:AFADJ) of the MAIN board to the Ground, and insert the power plug to the outlet to set this mode.
PAGE 11
Partial lighting 1 AGING MODE O A B C D E F G Partial lighting 2 O • Mode which repeatedly changes and plays back discs automatically in the unit. • It will repeat aging as long as no errors occur. • If an error occurs during aging, it will stop all servos, motors, etc. instantaneously, display the error number, and stop operations. However, the stopping conditions differ according to whether the unit is equipped with the “self-protection function during errors” described later.
PAGE 12
Aging Method 1. Change the [COMMAND MODE] switch (S901) on set to [CD1]. 2. Turn ON the power of the unit. Open the front cover. 3. Press the [AGING START] button of the remote commander for aging mode (J-2501-123-A). 4. When the disc set mode is set, the · and P LEDs blink. 5. Rotate the JOG dial. The slits (No. 40, 80, 120, 160, 200) for setting the discs will come forward. Insert the discs into these slits. Do not set the discs in other slits. 6.
PAGE 13
SECTION 5 MECHANICAL ADJUSTMENTS Perform the following steps before carrying out adjustments. 1. Turn ON the power of the unit, set disc to disc table No. 92, and perform chucking. 2. Turn OFF the power. 3. Remove the case. 4. While pressing the [STOP] button, turn ON the I/u button. The test mode is set. 5. The I/u button LED (STANDBY) starts blinking.
PAGE 14
GUIDE (DISC T) ALIGNMENT holder (guide T) cam cam fixed screw guide (disc T) (1) Rotate the cam and adjust to the position shown in the figure. guide (disc T) (2) Check that the state is as shown in the figure. disc A B tapering screwdriver guide (disc T) disc holder (guide T) (3) Loosen the fixed screw by about 60 °. (4) holder (guide T) – 14 – Move the holder (guide T) with a tapering screwdriver, and set the position of the guide (disc T) to A:B=1:1.
PAGE 15
HOLDER (DISC A2) ALIGNMENT cam holder (disc A2) cam thrust screw (1) Rotate the cam and adjust to the position shown in the figure. disc 0 – 1 mm holder (disc A2) (2) Check that the state is as shown in the figure. disc holder (disc A2) thrust screw (3) 123 After applying suitable locking compound to the 123 part, rotate the thrust screw until the holder (Disc A2) comes to the center of the disc.
PAGE 16
SENSOR ALIGNMENT Perform this adjustment after the “holder (disc A2) adjustment”. If the disc table swings to the left and right just before the disc is chucked, perform the following adjustment. cam lever (stopper) ass’y cam (1) Rotate the cam and adjust to the position shown in the figure. bracket (sensor) table ass’y (2) Check that the lever (stopper) ass’y secures the disc table as shown in the figure.
PAGE 17
PULLY AND DISC CENTER HOLE ALIGNMENT cam base unit cam bracket (BU adjustment) (1) (2) Rotate the cam and adjust to the position shown in the figure. magnet ass’y Check that the state is as shown in the figure. 0.5 – 2 mm disc disc pulley disc hole base unit Note: The disc should not be fixed. holder (disc A2) fixed screw bracket (BU adjustment) tapering screwdriver magnet ass’y (3) Remove the Magnet ass’y.
PAGE 18
MAGNET ASS’Y ALIGNMENT cam cam adjustment screw magnet ass’y (1) Rotate the cam and adjust to the position shown in the figure. disc magnet holder magnet ass’y adjustment screw A (3) B 1234 1234 Apply suitable locking compaund to the1234 part after adjusting.
PAGE 19
SECTION 6 ELECTRICAL ADJUSTMENTS Note: 1. CD Block is basically designed to operate without adjustment. Therefore, check each item in order given. 2. Use YEDS-18 disc (3-702-101-01) unless otherwise indicated. 3. Use an oscilloscope with more than 10MΩ impedance. 4. Clean the object lens by an applicator with neutral detergent when the signal level is low than specified value with the following checks.
PAGE 20
RF PLL Free-run Frequency Check Procedure : 1. Connect frequency counter to test point TP (XPCK) with lead wire. frequency counter BD board TP (XPCK) + – 2. Turn I/u button on. 3. Put the disc (YEDS-18) in to play the number five track. Confirm that reading on frequency counter is 4.3218MHz. Procedure: 1. Connect the oscilloscope to Pins 1, 2, and 4 of CN506 of the MAIN board. Also connect a 1 kΩ resistor to Pin 4 at the same time. (Connection 1) 2.
PAGE 21
Adjustment Location: [BD BOARD] – Side B – TP (XPCK) IC101 TP (FE) TP (RFO) TP (VC) TP (TE) TP (FE1) TP (FE2) IC103 [MAIN BOARD] – Component Side – CN501 CN506 6 1 RV501 IC502 TP (ADJ) TP (AFADJ) IC501 CN509 CN508 – 21 –
PAGE 22
SECTION 7 DIAGRAMS • Circuit Boards Location ILLUMINATION board D. SENS (RAY CATCHER) board MAIN board D. SENS (LUMINOUS) board DISP board JACK board T. SENS board T. MOTOR board DOOR SN board DOOR MOTOR board JOG board BD board L. SW board L.
PAGE 23
7-1. NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is printed in each block.) Note on Schematic Diagram: • All capacitors are in µF unless otherwise noted. pF: µµF 50 WV or less are not indicated except for electrolytics and tantalums. • All resistors are in Ω and 1/4 W or less unless otherwise specified. ¢ • : internal component. • C : panel designation.
PAGE 24
• Waveforms – BD Section – – PANEL Section – 1 IC101 ^§ (XTAI) 1 IC701 %• (OSC0) 3.6 Vp-p 2.5 Vp-p 16.9344 MHz 480 ns 2 IC101 %¡ (RFAC) 500 mV/DIV, 1 µs/DIV 1.2 +0.25 –0.20 Vp-p 3 IC101 $¡ (TE) 200 mV/DIV, 1 µs/DIV Approx. 500 mVp-p 4 IC101 #ª (FE) 200 mV/DIV, 10 µs/DIV Approx. 600 mVp-p – MAIN Section – 1 IC501 #¡ (EXTAL) 3.
PAGE 25
7-2. PRINTED WIRING BOARD – BD Section – • See page 22 for Circuit Boards Location.
PAGE 26
(Page 30) – 26 –
PAGE 27
CDP-CX220 7-3. SCHEMATIC DIAGRAM – BD Section – • See page 24 for Waveforms. • See page 44 for IC Block Diagrams. (Page 32) • no mark: PLAY • Signal path. J : CD c : digital out Note: The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified. Note: Les composants identifiés par une marque ! sont critiques pour la sécurité. Ne les remplacer que par une piéce por tant le numéro spécifié.
PAGE 28
CDP-CX220 7-4. PRINTED WIRING BOARD – MAIN Section – • See page 22 for Circuit Boards Location. (Page 37) (Page 42) (Page 41) • Semiconductor Location Ref. No.
PAGE 29
CDP-CX220 7-5. SCHEMATIC DIAGRAM – MAIN Section – • See page 24 for Waveforms. • See page 45 for IC Block Diagrams. (Page 27) (Page 43) (Page 43) (Page 36) (Page 43) (Page 43) (Page 43) (Page 40) (Page 35) • no mark: PLAY • Signal path.
PAGE 30
CDP-CX220 7-6. PRINTED WIRING BOARDS – JACK Section – • See page 22 for Circuit Boards Location.
PAGE 31
CDP-CX220 7-7. SCHEMATIC DIAGRAM – JACK Section – (Page 32) • no mark: PLAY • Signal path. J : CD c : digital out Note: The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified. (Page 32) Note: Les composants identifiés par une marque ! sont critiques pour la sécurité. Ne les remplacer que par une piéce por tant le numéro spécifié.
PAGE 32
7-8. PRINTED WIRING BOARDS – PANEL Section – • See page 22 for Circuit Boards Location.
PAGE 33
(Page 37) (Page 37) • Semiconductor Location (DISP Board) Ref. No.
PAGE 34
CDP-CX220 7-9. SCHEMATIC DIAGRAM – PANEL Section – • See page 24 for Waveforms. • See page 46 for IC Block Diagrams.
PAGE 35
7-10. PRINTED WIRING BOARDS – SENSOR/MOTOR Section – • See page 22 for Circuit Boards Location.
PAGE 36
(Page 29) – 42 –
PAGE 37
CDP-CX220 7-11.
PAGE 38
• IC Block Diagrams – BD Board – PCO FILI FILO CLTV AVSS3 RFAC BIAS ASYI ASYO AVDD0 IGEN AVSS0 ADIO RFDC CE TE 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 DIGITAL OUT LRCK 61 PCMD 62 D/A INTERFACE INTERNAL BUS VDD VSS AVDD3 CXD2587Q DOUT IC101 ERROR CORRECTOR DIGITAL PLL 16K RAM 40 SE 39 FE 38 VC ASYMMETRY CORRECTION OPERATIONAL AMPLIFIER ANALOG SWITCH EFM DEMODULATOR A/D CONVERTER BCK 63 EMPH 64 XVDD 65 66 67 68 69 70 71 TIMING LOGIC CLOCK GENERATOR SERVO D
PAGE 39
IC103 CXA2568M-T6 VCC HOLD 1 VCC APC PD AMP + – 24 VCC 23 LC/PD APC LD AMP VEE 22 LD ON + – + – + – 21 HOLD SW 20 AGC CONT VEE AGC VTH 2 50µA LD 3 VCC + – PD 4 19 RF BOT VC + – + – + – VC A 5 + – B 6 VEE 18 RFTC RF SUMMING AMP C 7 + – VC RF EQ AMP VC + – D 8 17 RF I 16 RF O 15 RFE VC FOCUS ERROR AMP VEE VEE 9 + – 14 FE VC VC + – F 10 – + – + E 11 VC VC VC BUFFER VC 12 13 TE TRACKING ERROR AMP VC VEE + – VCC VC – MAIN Board – +VIN1 6 –VIN1 7 OUT1 OUT2 8 V
PAGE 40
IC506 VIN1 LA5616 1 ON/OFF CURRENT LIMITER OVERHEAT PROTECT ON/OFF VO1 2 CN 3 EN1 4 GND 5 RES 6 CD 7 EN2 8 VO2 9 VREF RESET GENERATOR ERROR AMP ERROR AMP VIN2 10 – DISP Board – QD QE QF QG QH QI QJ QK QL QM QN M66310FP QC IC702 24 23 22 21 20 19 18 17 16 15 14 13 0 D 1 D CK CK 0 R D R D R D 1 CK CK 0 R D R D 1 CK CK 0 R D R D 1 CK CK 0 R D R D 1 CK CK 0 R D R D 1 CK CK 0 R D R D 1 CK CK 0 R D R D 1 CK CK
PAGE 41
7-12. IC PIN FUNCTION DESCRIPTION • MAINN BOARD IC501 CXP84340-075Q (SYSTEM CONTROLLER) Pin No.
PAGE 42
Pin No.
PAGE 43
SECTION 8 EXPLODED VIEWS NOTE: • -XX and -X mean standardized parts, so they may have some difference from the original one. • Color Indication of Appearance Parts Example: KNOB, BALANCE (WHITE) . . . (RED) ↑ ↑ Parts Color Cabinet's Color • Items marked “*” are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. (1) • The mechanical parts with no reference number in the exploded views are not supplied.
PAGE 44
(2) GUIDE ASSY, REAR PANEL SECTION not supplied 58 59 56 not supplied #2 55 #2 #2 #3 60 59 57 B 59 59 AUS #2 #1 AUS AEP, UK, AED, SP 71 62 #4 #1 54 #2 #2 #2 59 not supplied #1 62 not supplied B 63 US, CND 61 #2 #5 53 62 E #1 62 #4 not supplied 70 #2 64 66 51 not supplied 52 #2 67 #2 68 T901 65 69 not supplied #2 The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified. Part No.
PAGE 45
(3) CHASSIS SECTION #10 #9 118 108 109 #2 110 #2 111 #2 106 117 112 120 #2 107 CDM-40B 119 106 122 #2 112 113 #2 #2 116 103 105 104 #8 #2 121 not supplied 114 115 124 123 #2 #2 #8 M801 #2 125 102 127 128 #2 #7 126 M810 #2 101 not supplied #7 not supplied #2 129 130 #5 Ref. No. Part No. Description Ref. No. Part No.
PAGE 46
(4) MECHANISM DECK SECTION-1 (CDM-40B) #2 not supplied 174 #11 #2 169 #2 161 #2 171 168 173 167 #4 170 162 not supplied 172 160 #1 153 154 not supplied #4 #13 151 #4 159 152 155 not supplied 166 165 158 #12 156 157 164 163 Ref. No. Part No.
PAGE 47
(5) MECHANISM DECK SECTION-2 (CDM-40B) 212 206 #4 210 213 206 205 201 214 206 206 216 202 203 #2 not supplied #2 215 204 #2 not supplied #10 211 209 not supplied #14 #8 208 M802 207 Part No. Description Part No.
PAGE 48
(6) MECHANISM DECK SECTION-3 (CDM-40B) #15 259 KSM-213BKN/M-N 255 #15 #15 259 259 258 255 255 258 258 #15 259 255 257 255 258 255 256 254 255 254 254 254 253 251 252 #2 Ref. No. 251 252 253 254 255 Part No. Description 3-356-601-11 X-4947-244-1 X-4947-243-1 4-982-859-01 4-982-878-01 SCREW, STEP SLIDER (BU ADJUSTMENT) ASSY HOLDER (BU) ASSY HOLDER (DAMPER) SPRING (F), COMPRESSION Remark Ref. No. 256 257 258 259 – 54 – Part No.
PAGE 49
(7) OPTICAL PICK-UP SECTION (KSM-213BKN/M-N) not supplied 305 306 303 #16 302 M101 304 M102 301 #15 The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified. Ref. No. Part No. Description * 301 302 303 304 A-4724-029-A 2-626-907-01 2-627-003-02 1-769-069-11 BD BOARD, COMPLETE GEAR (A) GEAR (B) (RP) WIRE (FLAT TYPE) (16 CORE) Remark Les composants identifiés par une marque ! sont critiques pour la sécurité.
PAGE 50
SECTION 9 ELECTRICAL PARTS LIST BD NOTE: • Due to standardization, replacements in the parts list may be different from the parts specified in the diagrams or the components used on the set. • -XX and -X mean standardized parts, so they may have some difference from the original one. • RESISTORS All resistors are in ohms. METAL: Metal-film resistor. METAL OXIDE: Metal oxide-film resistor. F: nonflammable • Items marked “*” are not stocked since they are seldom required for routine service.
PAGE 51
BD Ref. No. Part No. D.
PAGE 52
DISP Ref. No. DOOR MOTOR Part No. DOOR SW Description ILLUMINATION Remark R733 R734 R735 R736 R737 1-249-417-11 1-249-419-11 1-249-421-11 1-247-843-11 1-249-427-11 CARBON CARBON CARBON CARBON CARBON 1K 1.5K 2.2K 3.3K 6.
PAGE 53
JACK Ref. No. Part No. Description Remark < TRANSFORMER > 1-431-759-11 TRANSFORMER, POWER (US, CND) 1-431-760-11 TRANSFORMER, POWER (AEP, AED, UK, SP, AUS) ! T901 1-431-761-11 TRANSFORMER, POWER (E) ************************************************************ JOG L.MOTOR Ref. No. Part No. * 1-661-467-11 L.SW BOARD ********** ! T901 ! T901 1-669-161-11 JOG BOARD ********** * L.
PAGE 54
MAIN Ref. No. Part No.
PAGE 55
MAIN T.MOTOR T.SENS Remark Ref. No. Part No. R572 R573 1-247-885-00 CARBON 1-247-860-11 CARBON 180K 16K 5% 5% 1/4W 1/4W M810 ! T901 X-4950-062-1 DOOR MOTOR ASSY 1-431-759-11 TRANSFORMER, POWER (US, CND) R574 R575 R576 R577 R578 1-249-431-11 1-249-382-11 1-249-382-11 1-247-883-00 1-249-393-11 CARBON CARBON CARBON CARBON CARBON 15K 1.2 1.
PAGE 56
CDP-CX220 Sony Corporation 9-922-819-11 Home A&V Products Company – 62 – 98D0589-1 Printed in Japan © 1998. 4 Published by Quality Assurance Dept.