WP_Bakery
Automaon in food processing industry
Industrial automaon in bakeries must be handled case by case.
There are mulple factors that inuence how to approach auto-
maon. The size of the company is a relevant factor. While al-
most all processes are automated in large factories, a lot is sll
done by hand in smaller bakeries. But this will change. Inexpen-
sive collaborave robots that are easy to program allow even
smaller companies to automate handling processes. SoGrip-
pers are parcularly suitable for this, as they are just as easy to
operate, safe and universally applicable. The following are just
a few examples of companies that have already used SoGrip-
pers for handling processes.
Frozen dough and buns
The standard mode of handling is in cold environments to not
break the cooling chain. In that case, the sengs of the pres
-
sure are not as important. Simply make sure that the size of the
gripper more or less ts the size of produce. A slightly higher
pressure is ok. Even with dough that you would consider to be
so, you would not get gripping marks. Even a slightly lower
temperature makes dough a good material to handle.
Room temperature dough
Room temperature dough starts to be more of a challenge. It
is so and must be handled with care. Our recommendaon:
Make use of the surface you have. A couple more ngers and a
lower gripping pressure is what you need to achieve consistent
results.
Bread and buns
On to higher temperatures we go! From placing buns on trays
to baked produce that needs to be taken of the tray. A queson
that we get is about temperature resistance of the rubbers we
use and how contact with hot surfaces can aect the life expec
-
tancy of the ngers. We are tesng our ngers for 10 million
cycles at room temperature, but the material we use is rated
for higher temperatures including those reached in cooling li-
nes of bakeries. On top, the contact surface is thick enough
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so the contact is not made with the mechanical parts of the
nger itself. So go ahead and grip the hot breadcrust for fresh
packaging.
Small cakes
Cakes come where ngers touch the surface or when a wrapper
is covering the cake. In both cases the grippers can be used.
Icing or chocolate on top will not be a problem, we know that
from handling chocolates. But make sure to adjust pressure set
-
ngs to 0.7-0.6 bar and use the surface area you have.
Sensive products
Dough cookies and even chocolate-coated marshmallow tre
-
ats , German “Schokokuss” are viable applicaons. Usually, it is
best to analyse your product to see where the opmal gripping
surface will be. In the second product for example, it will be the
base made from hard wae. But that is not always an opon. 4
ngers using 0.5-0.6 bar of pressure will make sure not to leave
gripper marks on them. To adjust spacing of a gripper will make
sure the curvature of the closed ngers is adjusted do maximize
surface area. It starts to maer more the faster your applicaon
gets.
Packing and packaged products
Besides primary packaging of single or bulk products, there are
a lot of applicaons where those have to be placed e.g. into
cartonnage. Here you need a gripper that adjusts to the amor
-
phous shape and what is more: adjust to the changes that oc-
cur in gripping and that are caused by the moon force. Need
products are not as common for bread. That’s great because it
means that sucon cups can be used with plasc packaging.
How can that be possible? Usually, sucon cups are a sub op-
mal choice for not uniform bags of products: You never know
when you have reached the bag and need a sophiscated pro-
cess to make sure you gripped the product. But with the help
of the ngers, products and packaging is centered and pushed
upwards to the sucon cups that can now aach for stabiliza-
on. A perfect combinaon!