This Manual Must Be Read Before Operating The Equipment Owner / Operator’s Manual AccuSpray De-Icing Systems FOR MODELS p Warm U VSS-1000 VSS-2000 VSS-3000 to with a F R E Eand! Winter k Page See Bac B ails! for Det CUSTOMER COPY Madison Heights, Michigan 48071 800-725-8377 © Trynex International 2010 L1506 Rev.
Table of Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 General Information & Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction Thank you for your purchase of the new SnowEx Accu-Spray Liquid De-Icing System. Welcome to the SnowEx family of products. You have purchased an innovative liquid system that lets you apply ice control solutions directly to the spreading material or directly to the pavement with a choice of three patterns. The choice is yours! As with all SnowEx products, read your Owner’s Manual carefully. Maintained properly, your system will give you trouble-free service.
General Information CONGRATULATIONS! The sprayer you have purchased is an example of snow and ice control technology at its finest! Your sprayer’s self-contained design is a trademark of all Snowex products. Here’s why... SIMPLICITY: Fast installation, easy operation and high quality parts means minimal maintenance for your SnowEx sprayer system.
Safety Before attempting any procedure in this book, these safety instructions must be read and understood by all workers who have any part in the preparation or use of this equipment. For your safety, warning and information decals have been placed on this product to remind the operator of safety precautions. If anything happens to mark or destroy the decals, please request new ones from Snowex. Unit must be strapped down and locked into position before operating vehicle.
Safety (continued) Always inspect pins and latches whenever attaching or detaching sprayer system and before traveling. Never leave material in spray tank for long periods of time. Remember, most accidents are preventable and caused by human error. Exercising of care and precautions must be observed to prevent the possibility of injury to operator or others! Never operate equipment when under the influence of alcohol, drugs, or medication that might alter your judgment and/or reaction time.
Safety and Warning Labels VSS 1000 VSS 2000 & 3000 CAUTION . WEAR SAFETY GOGGLES WHEN OPERATING EQUIPMENT. . WEAR SAFETY GOGGLES WHEN FILLING EQUIPMENT. . DO NOT EAT, DRINK, SMOKE, RUB YOUR EYES OR TOUCH BARE SKIN WHILE HANDLING CHEMICALS OR SPRAYING. . NEVER POINT SPRAY GUN AT PEOPLE OR ANIMALS. D 6546 © Trynex International 2010 T 20317 L1506 Rev.
Operational Safety Information Summa y of Important Safe y nformat on Chemical accident procedures Immediate response is necessary in the event of sprayer leaks, bodily chemical contact, poisoning, or spills. See instructions below: Sprayer leak Bodily chemical contact If the sprayer develops a leak, immediately stop spraying. Turn off power to the sprayer and follow directions below, as applicable. Personal contamination can occur when chemicals splash, spill, or spray directly onto a person. 1.
Operational Safety Information Summary of Important Safety Information LISTED BELOW is a summary of safety information of particular importance. See individual sections of this owner’s manual for more details. DURING ASSEMBLY C CK and ES completed assembly as directed in this manual. Serious injury could result from chemical leaks if sprayer is improperly assembled. DO NOT MODIFY SPRAYER DESIGN DURING OPERATION D and O O each chemical label’s instructions and warnings.
Operational Safety Information Summary of Important Safety Information During Spraying • O V • • • • • • • • pesticide. Apply at rate recommended by chemical manufacturer. Excess pesticide can be dangerous to humans/animals, damage desirable plants, and contaminate soil and water sources. O E , D K, OK , U OU , or OU OU K while handling chemicals and spraying. O S G at people or animals. O NO S near open flames or sources of heat.
Main Assembly View Model # VSS-1000 Rev.
Tank Assembly Parts Breakdown Model # VSS-1000 1 — 12 Rev.
Tank Parts Breakdown Model # VSS-1000 Key Part No. Description T 20323 Tank Lid T 20324 Basket Strainer D 6917 Bulkhead Assembly D 5600 100 Gallon Poly Tank © Trynex International 2010 L1506 Rev. 02 Qty.
Frame Assembly Parts Breakdown Model # VSS-1000 1— 14 Rev.
Frame Parts Breakdown Model # VSS-1000 Key Part No. D 4129 D 5602 D 5601 D 6452 D 5244 D 5614 D 4124 D 4122 D 4125 D 4409 © Trynex International 2010 L1506 Description 3/4-10 Nylox Nut Hose Grommett 100 Gallon Base Weldment 3/8-16 x 1 Serrated Flange Lift / Mounting Bracket 3/4-10 x 3-1/2 Hex Head 3/8-16 Nylox Nut 3/8-16 x 1-1/2 Hex Head 3/8 Flat Washer 3/4 Flat SAE Washer Rev. 02 Qty.
Spray Boom Assembly Parts Breakdown Model # VSS-1000 1 — 16 Rev.
Spray Boom Parts Breakdown Model # VSS-1000 Key Par t No. D 5607 T 20327 D 5613 D 5706 D 6528 D 5290 D 4136 D 6485 D 4135 D 5254 D 5604 Des c r iption 1/2” Hose Barb With Banjo QD 1/2” Hose Crimp Clamp 1/2” Boom Supply Hose 5/16” Serrated Flange Nut 1/2-13 x 1 Serrated Flange Bolt Wet Boom Mount Hitch Pin Light Duty Receiver Mount Hair Pin Clip 3/4 NPT x 1/2” Hose Barb 90 Degree Boom Manifold Pipe © Trynex International 2010 L1506 Qty. 1 2 1 2 4 1 1 1 1 1 1 Key Rev. 02 Par t No.
Pump/Plumbing Assembly Parts Breakdown Model # VSS-1000 Rev.
Pump/Plumbing Parts Breakdown Model # VSS-1000 Key Par t No. T 20307 T 20306 T 20305 D 4321 T 20330 T 20319 D 6138 T 20311 T 20310 D 6166 T 20314 D 5608 T 20325 D 5213 D 5212 D 5605 D 5225 D 6918 Des c r iption Qty.
Assembly / Installation Instructions Model # VSS-1000 NOTE: Pay special attention when drilling or clamping dissimilar metals to aluminum bodies. Galvanic corrosion can occur if not handled properly. Contact vehicle manufacturer for recommended practices. Step 1: Bolt boom mount assembly onto rear of frame with supplied hardware (see fig 1). Step 2: Lift main assembly using the four corner lift point brackets and position onto vehicle.
Electrical System Model # VSS-1000 Key BATTERY Part No. D 6184 D 6406 D 6716 D 6425 D 6482 D 7105 Description Qty. On/Off Switch 1 Rubber Switch Boot 1 Wiring Harness 1 Fuse Holder 1 20 Amp Fuse 1 3/8" Ring Terminal 2 20 AMP DOUBLE FEMALE 3" JUMPER VSS 1000 WIRING INSTRUCTIONS Step 1: First, install switch at desired location. Step 2: Run spreader/vehicle harness from the rear of vehicle to switch area. Attach the female spade red wire to the switch. Leave the black wire for Step 5.
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Calibration Data Model # VSS-1000 De-Ice / Anti-Ice Rotary Nozzle Flow Rate Chart at variable speeds and pressure settings GPA / MILES PER HOUR PSI 20 30 40 50 GPM 0.71 0.87 1 1.12 5 52.71 64.5 74.25 82.1 5.5 6 6.5 7 7.5 47.9 43.93 40.55 37.66 35.15 58.7 53.83 49.69 46.14 43.07 67.5 61.88 57.11 53.04 49.5 75.5 69.3 63.97 59.4 55.44 8 8.5 9 9.5 10 32.95 31.01 29.29 27.75 26.35 40.37 38 35.88 34 32.3 46.04 43.68 41.25 39.08 37.13 51.98 48.92 46.2 43.77 41.
ASSEMBLY VIEWS Model # VSS 2000 / VSS 3000 Shown with optional hose reel kit 1 — 26 Shown without optional hose reel kit Rev.
Tank Assembly Parts Breakdown Model # VSS 2000 / 3000 © Trynex International 2010 L1506 Rev.
Tank Parts Breakdown Model # VSS 2000 / 3000 Key Part No. T20323 T20324 D6917 D5200 D 5229 1 — 28 Description Tank Lid Tank Fill Strainer Tank Bulkhead Assembly VSS 2000 Tank (shown) VSS 3000 Tank Rev. 02 Qty.
Frame Assembly Parts Breakdown Model # VSS 2000 / 3000 © Trynex International 2010 L1506 Rev.
Frame Parts Breakdown Model # VSS 2000 / 3000 Key Part No. Description Qty. D 5291 3/4-10 x 6” Hex Bolt 4 D 5335 Tank Spacer 4 D 5280 200 Gallon Frame Weldment 1 D 5230 300 Gallon Frame Weldment 1 D 5244 Lift / Mounting Bracket 4 D 4129 3/4-10 Nylock Nut 4 D 4122 3/8-16 x 1-1/2 Hex Head Bolt 8 1 — 30 Rev.
Spray Boom Assembly Model # VSS 2000 / 3000 SHOWN WITH OPTIONAL BOOM DROP MOUNT (ITEM 8 & 7) © Trynex International 2010 L1506 Rev.
Spray Boom Parts Breakdown Model # VSS 2000 / 3000 Key 1 — 32 Par t No.
Main Plumbing Assembly Model # VSS 2000 / 3000 © Trynex International 2010 L1506 Rev.
Main Pump/Plumbing Parts Breakdown Model # VSS-2000 / 3000 Key Par t No. D 5214 D 5256 D 5260 D 6989 D 6989 D 5255 D 6926 D 5213 D 5212 D 5205 D 5225 T30726 D 5254 D 5198 D 6918 D 5199 D 5238 D 6990 D 6990 D 6990 Des c r iption Pump Assembly Cover VSS-2000 Pump Assembly Cover VSS-3000 1/2” Hose Crimp Clamp 1/2” x 48” PVC Hose 23 Inches Long 1/2” x 48” PVC Hose 27 Inches Long 3/4” x 1/2”Straight Hose Barb 3/4” NPT Tee 0 - 100 PSI Gauge Regulator Valve 7.
HRK-175 Hose Reel (Optional Kit) Parts Breakdown Model # VSS 2000 / 3000 TO MANIFOLD © Trynex International 2010 L1506 Rev.
Hose Reel Parts Breakdown Model # VSS 2000 / 3000 Key 1 — 36 Par t No. D 5317 D 5316 D 5318 D 5206 T 15018 D 6905 D 5225 D 5294 D 5242 D 5287 D 5948 D 6918 D 6990 D 5240 D 5292 Des c r iption 1” Tee Poly 1-1/2” x 1” Reducing Nipple Poly 1” x 3/4” 90 Hose Barb Poly Hose Reel 100’ Spring Return 5/16-18 Nylock Stainless 3/4” 90 Degree Barb 3/4” x 1/2” Reducing Nipple #10-32 x 1-1/4” SS HH MS 18-8 (304) 5.
Vehicle Harness Model # VSS-2000 / 3000 CONTROL OUTPUT PLUG BUMPER PLUG Anderson Block (4) Pos WHITE ORANGE RED GREEN BLUE BLACK YELLOW GREEN BLUE YELLOW Control Power Harness Model # VSS-2000 / 3000 Negative Black (–) to battery Ring Terminal Positive White with Red Tracer (+) to battery Ring Terminal Connect to control mating half * NOTE: A) Leads must only be attached to battery. Key © Trynex International 2010 L1506 Part No. D 6341 D 5218 Description Control Vehicle Harness Rev.
Wiring Instructions and Electrical System Model # VSS-2000 / 3000 Step 1: Attach vehicle harness rubber plug end to rear of vehicle using supplied hardware. Step 2: Route harness along vehicle frame and away from any heat sources. Ty-wrap harness to vehicle frame as you go along. Route (4) conductor block and common ground through vehicle bulkhead using service accesses.
Assembly / Installation Instructions Model # VSS-2000/3000 Step 1: Bolt boom mount assembly onto rear of frame with supplied hardware (see fig 1). Step 2: Lift main assembly using the four corner lift point brackets and position onto vehicle. Center spray system left to right and then slide forward until boom mount just makes contact with vehicle. Bolt into place with supplied hardware (see fig 2). NOTE: Pay special attention when drilling or clamping dissimilar metals to aluminum bodies.
Calibration Data Model # VSS-2000/3000 De-Ice / Anti-Ice Rotary Nozzle Flow Rate Chart at variable speeds and pressure settings GPA / MILES PER HOUR PSI 20 30 40 50 GPM 0.71 0.87 1 1.12 5 52.71 64.5 74.25 82.1 5.5 6 6.5 7 7.5 47.9 43.93 40.55 37.66 35.15 58.7 53.83 49.69 46.14 43.07 67.5 61.88 57.11 53.04 49.5 75.5 69.3 63.97 59.4 55.44 8 8.5 9 9.5 10 32.95 31.01 29.29 27.75 26.35 40.37 38 35.88 34 32.3 46.04 43.68 41.25 39.08 37.13 51.98 48.92 46.2 43.77 41.
De-Icing Examples Large Lot START VEHICLE TRACK LARGE LOT END © Trynex International 2010 L1506 Rev.
De-Icing Examples Strip Mall Lot DEICE AREA DEICE ENTRANCE AREA DEICE AREA Vehicles will track De-Ice and Anti-Ice Solutions around lot while moving through De-Ice/Anti-Ice Areas. DEICE AREA DEICE ENTRANCE AREA DEICE AREA ENTRANCE DEICE AREA TRAFFIC FLOW 1 — 42 Rev.
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Clean-Out Instructions VSS 1000 / 2000 / 3000 Step 1: Disconnect nozzle assemblies at rear of vehicle at Quick-Disconnect point. Step 2: Make yourself a hose with matching male Quick-Disconnect to hook-up at Quick-Disconnect point. Step 3: Install hose at Quick-Disconnect point and put the other end in the storage tank. Step 4: Turn on pump until the tank is empty. Step 5: Add water and RV antifreeze; mix into tank. Step 6: Reinstall Quick-Disconnect from nozzle assemblies.
Troubleshooting Whenever service is necessary, your local SnowEx Dealer knows your Sprayer best. Take your Sprayer to your local dealer for any maintenance or service needs on your unit. If this is not possible, the Troubleshooting Guide below may assist you in identifying the problem. First read all warning instructions and safety messages before servicing your Sprayer. Preliminary Checks • Be sure all electrical connections are tight and clean. • Be sure nothing is obstructing the nozzles.
Warranty Limited Warranty Warranty will be for a period of two years from the date of purchase against defects in material or workmanship under normal use and service, subject to limitations detailed below. Warranty period of two years begins on the date of purchase by the original retail user. The WARRANTY REGISTRATION CARD must be returned to the manufacturer for this warranty to become effective. This warranty applies to the original retail purchaser only.
Warranty Registration and Customer Survey To initiate the warranty on your new SnowEx spreader and assure prompt warranty service, please complete the following warranty registration and customer survey, sign and mail it back to the factory within 30 days of purchase.
Warm Up to with a FREE Winter Band! Simply Fill Out Your Warranty Registration and Return It to the Factory! From: Postage Required Post Office will not deliver without proper postage. 531 Ajax Drive Madison Heights, MI 48071 Rev.