Energy Manual

10
COMPONENT INSPECTION OR SERVICES INTERVAL Y N R
Electric Check electric drive motors for operation. Daily
Drive System Check cables, contactors and connections. Daily
Elevating Inspect for structural cracks. Daily
Assembly Check pivot points for wear. 30D
Check pivot pin retaining bolts for proper torque. 30D
Check members for deformation. Daily
Chassis Check hoses for pinch or rubbing points. Daily
Check component mounting for proper torque. 6M
Check welds for cracks. Daily
Turret Check ring gear for proper lubrication and wear. Daily
Lubricate worm gear bearings. 150H/3M
Lubricate ring gear (MoS
2
grease). 150H/3M
Torque Check for leaks. Daily
Hubs Check oil level. 250H/6M
Change oil after break-in period. 50H/30D
Change oil (SAE 90 wt. gear oil). 2000H/2Y
Lift Check the cylinder rods for wear. 30D
Cylinders Check pivot pin retaining bolts for proper torque. 30D
Check seals for leaks. 30D
Inspect pivot points for wear. 30D
Check fittings for proper torque. 30D
Entire Check for and repair collision damage. Daily
Unit Check fasteners for proper torque. 3M
Check for corrosion, remove and repaint. 3M
Lubricate. 30D
Labels Check for peeling, missing, or unreadable Daily
labels & replace.
COMPONENT INSPECTION OR SERVICES INTERVAL Y N R
Engine Oil Check level and condition. Daily
Check for leaks. Daily
Change oil & filter 100HOURS
Engine Fuel Check fuel level. Daily
System Check for leaks. Daily
Replace fuel filter. 6M
Check air cleaner. Daily
Engine Check coolant level (with engine cold). Daily
Coolant Replace coolant. 3M
Battery Check electrolyte level. Daily
System Check specific gravity. 30D
Clean exterior. 3M
Check battery cable condition. Daily
Clean terminals. 3M
Hydraulic Check oil level. Daily
Oil Change filter. 6M
Drain and replace with ISO 46 compatible oil. 2Y
Hydraulic Check for leaks. Daily
System Check hose connections. 30D
Check hoses for exterior wear. 30D
Emergency Check operation of emergency override Daily
Hydraulic valves and hand pump.
System Check operation of brake release hand pump. Daily
Controller Check operation of all controls. Daily
Platform Check fasteners for proper torque. Daily
Floor and Check welds for cracks. Daily
Rails Check condition of platform. Daily
Check condition of anchorage points. Daily
Check condition of operators manual. Daily
Tires Check for damage . Daily
Check air pressure (75 psi). Daily
Check lug nuts (torque to 123 Nm [90 ft. lbs.]). 30D
Hydraulic Wipe clean. 30D
Pump Check for leaks at mating surface. 30D
Check for hose fitting leaks. Daily
Check mounting bolts for proper torque. 30D
Routine Service Table Key
Interval
Daily = each shift (every day) or every eight hours
30 D = every month (30 days) or every 50 hours
3 M = every 3 months or 125 hours
6 M = every 6 months or 250 hours
1 Y = every year or 500 hours
2 Y = every 2 years or 1000 hours
Y = Yes / Acceptable
N = No / Not Acceptable
R = Repaired / Acceptable
Routine Service Table
Service Report
Date:_________________________________________
Owner: _______________________________________
Model No:___________ Serial No: ________________
Serviced By: __________________________________
Service Interval: _______________________________
ROUTINE SERVICE
Use the following table as a guide for routine
maintenance. Inspection and maintenance shall be
performed by personnel who are trained and familiar
with mechanical and electrical procedures. Refer to
the Service Manual for complete service instructions.
Please copy this page and use the Routine Service
Table as a checklist when inspecting a machine for
service.