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Parts Manual for

OUT FRONT Z-RIDER

ZERO TURNING HYDRO DRIVE

SERIES 0

POWER UNIT MODELS

ZF2200K

ZF2500K

ZF2500KH

MOWER UNIT MODELS

ZF6100M

ZF5200M

ZF7301M

SNAPPER INC.

(REV 4, 9/30/02) MANUAL No. 06106

Summary of content (48 pages)

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Parts Manual for TM OUT FRONT Z-RIDER ZERO TURNING HYDRO DRIVE SERIES 0 POWER UNIT MODELS ZF2200K ZF2500K ZF2500KH MOWER UNIT MODELS ZF6100M ZF5200M ZF7301M COPYRIGHT © 2002 SNAPPER INC. ALL RIGHTS RESERVED (REV 4, 9/30/02) MANUAL No.
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CONTENTS DESCRIPTION PAGE FUEL TANK ASSEMBLY............................................................................................................. 3 ENGINE ASSEMBLY ................................................................................................................... 4 AIR INTAKE ASSEMBLY............................................................................................................. 5 TANDEM HYDRO TRANSAXLE ASSEMBLY .........................................................
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FUEL TANK ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 PART NO. 1-3847 5-4098 3-5504 5-4119 9-1640 9-1299 1-2222 3-5853 4-4777 4-5282 DESCRIPTION RETAINER, 3/8 Bolt (2) TANK, Fuel (Includes item 4) BRACKET, Fuel Tank Support ASSEMBLY, Cap/Gauge BOLT, 3/8-16 x 1” Carriage, Grade 5 (3) NUT, 3/8-16 Nyloc (3) CLAMP, Fuel Hose (4) HOSE, Fuel 1/4 x 4” FILTER, Fuel HOSE, Fuel 1/4 x 24” OUT FRONT ZTR SERIES 0 MANUAL No.
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ENGINE SUB-ASSEMBLY ITEM 1 -2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 PART NO. ----1-2222 2-2486 2-7972 3-5520 3-5675 3-5852 3-5853 9-1299 9-1301 9-1304 1-4359 9-1553 9-1806 9-1807 9-1808 9-1840 4-2707 9-1839 --4-2708 9-1838 4-6486 4-6487 --7-2256 7-2155 DESCRIPTION ENGINE, 22 HP (Kohler Part No. CH22S PS-66536) ENGINE, 25 HP (Kohler Part No.
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AIR INTAKE ASSEMBLY ITEM PART NO. DESCRIPTION 1 2-3295 U-NUT, 1/4-20 (3) 2 3-5767 SCREEN, Air Intake 3 3-5768 MOUNT, Air Intake 4 9-0361 SCREW, 5/16-18 x 5/8” Hex Fl. Self-Tap (2) 5 9-1787 SCREW, 1/4-20 Hex Flange Lock (3) OUT FRONT ZTR SERIES 0 MANUAL No.
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TANDEM HYDRO TRANSAXLE ASSEMBLY MANUAL No.
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TANDEM HYDRO TRANSAXLE ASSEMBLY ITEM PART NO. DESCRIPTION 1 1-0935 WASHER, 3/4 I.D. x 1-1/8” O.D. Flat (7) 2 1-2709 RETAINING RING, 1” External (2) 3 1-4264 WOODRUFF KEY, #404 (2) 4 1-5894 WOODRUFF KEY, #605 (2) 5 1-8978 FAN, 10 Blade 7” Dia. (2) 6 2-7175 BOLT, 5/16-18 x 2-1/2” Hex Head (2) 7 2-7223 WASHER, 1/4 Split Lock (4) 8 9-1814 SCREW, 1/4-20 x 1-1/4”, Hex Head Cap (3) 9 3-5522 ASSEMBLY, Transaxle 771B (R.H.
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DRIVE TIRE/WHEEL ASSEMBLY ITEM 1 -2A 2B 3 4 5 6 7 8 -9 PART NO. 5-4109 5-4510 5-4110 4-4707 5-4111 1-2234 2-7192 5-4461 9-1793 9-1778 9-1978 9-1828 DESCRIPTION ASSEMBLY, Rear Tire & Rim (Includes Item 2A, 3 & 4) ASSEMBLY, Rear Tire & Rim (Includes 2B , 3 & 4) TIRE, 20 x 10.00-8 4 ply “Multi-trac C/S” TIRE, 21 x 11.00-8 “All Terrain 101” RIM, 8” Dia.
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FOOTREST ASSEMBLY ITEM PART NO. DESCRIPTION 1 2-2696 SPRING 2 2-8810 BUSHING, 5/16 I.D. x 7/16 O.D. x 3/16 (2) 3 3-5849 BOLT, 1/2-13, 3/4 Dia. X 1-1/16 Shoulder (2) 4 9-1602 BOLT, 5/16-18 x 1-1/2 Hex Flange Lock, Grade 5 (2) 5 3-5855 FOOT PAD, Rubber 6 3-5978 PLATE, Footrest Latch 7 3-5979 SPACER, Shoulder (Latch) 8 4-2630 FOOTREST (Weldment) 9 9-1296 WASHER, 11/32 I.D. x 11/16 O.D.
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HYDRO RESERVOIR ASSEMBLY ITEM 1 2 3 4 5 -6 -7 8 9 10 11 PART NO. 1-6130 9-1298 3-5514 3-5515 3-5516 4-1834 3-5517 4-1833 3-5639 5-4703 5-4103 9-1296 3-5512 DESCRIPTION CLAMP, Hose 13/16” (8) NUT, 5/16-18 Nyloc (2) HOSE, Rubber R.H. Front (.625 I.D. x 13-1/2” Long) HOSE, Rubber R.H. Back (.625 I.D. x 16” Long) HOSE, Rubber L.H. Front (.625 I.D. x 24” Long) HOSE, Rubber (.625 I.D. x 34” Long) HOSE, Rubber L.H. Back (.625 I.D. x 18” Long) HOSE, Rubber (.625 I.D.
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UPPER CHASSIS AND SEAT LATCH ASSEMBLY ITEM PART NO. DESCRIPTION 1 4-2601 UPPER CHASSIS 2 1-3874 BUSHING, 5/8” PM (2) 3 3-5993 LATCH, Seat Support 4 1-5761 BOLT, 5/16-18 Shoulder 5 2-6292 SPRING 6 9-1298 NUT, 5/16-18 Hex Nyoc OUT FRONT ZTR SERIES 0 MANUAL No.
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LOWER CHASSIS/CASTER WHEEL-ASSEMBLY MANUAL No.
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LOWER CHASSIS/CASTER WHEEL-ASSEMBLY ITEM PART NO. DESCRIPTION 1 3-6406 2 1-4432 SPRING (2) 3 2-9074 PIN, Clevis 1/2 x 4” (2) 4 3-5468 SKID GUARD, R.H. 5 3-5469 SKID GUARD L.H.
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JOYSTICK CONTROL ASSEMBLY MANUAL No.
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JOYSTICK CONTROL ASSEMBLY ITEM PART NO.
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PARKING BRAKE ASSEMBLY MANUAL No.
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PARKING BRAKE ASSEMBLY ITEM PART NO. DESCRIPTION 1 1-2068 RING, Rear Lift Arm 2 2-6420 GRIP, Flat Bar 3 -- 2-8200 4-6451 SWIVEL, Adjustable (5/16-18 thread) SWIVEL, Adjustable (3/8-24 thread) 4 3-4453 WASHER, 3/4 I.D. x 1-1/2 O.D. x 9/64” Flat 5 4-6456 ARM, Brake Lift (3/8-24 thread) 6 3-5888 ROD, Hydrostatic Brake (1/4-28 thread) (2) 7 3-6399 SLEEVE Bearing, 1/2 I.D. x .
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SEAT SUPPORT ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NO. 9-1503 1-7590 1-9035 3-6492 2-2793 2-2794 2-3606 3-3362 3-5827 3-5828 3-5839 9-1046 9-1296 9-1298 9-1508 DESCRIPTION HAIRPIN, 3/32 x 1-1/2 (2) SWITCH, Seat (Normally Open) ROD, 5/16 x 13” Long SPRING, .106 Wire Dia., .68 I.D. x 1-1/2” (2) BUSHING, Molded Seat, 1/2 I.D., 5/8” O.D. (2) SPACER, .31 I.D., 1-3/8” Long (2) CAP, Vinyl, 1/4 I.D., 1/5 O.D.
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FENDER/CONTROL CABLE ASSEMBLY ITEM PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 2-3655 3-5548 3-5701 3-5940 4-2642 4-2643 3-5837 9-0913 9-1017 9-1523 9-1787 9-1018 3-5838 9-1130 LEVER, Throttle Control (2) HANDLE, 5/8” Tubing PANEL, Console PLATE, Joystick Control FENDER, R.H. FENDER, L.H.
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UPPER DRIVE SHAFT ASSEMBLY MANUAL No.
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UPPER DRIVE SHAFT ASSEMBLY ITEM PART NO. DESCRIPTION 1 1-4338 DISC, Flexible 2 1-4803 SPACER, LT16 (2) 3 -- 1-8547 1-4268 BEARING, 3/4” (includes collar, Part No. 1-4625)) BEARING, 3/4” (w/o collar) 4 1-8626 HUB, Drive Shaft Adapter 5 3-2070 WASHER, 13/32 I.D. x 3/4 O.D., Flat (4) 6 3-5544 BELT, 36-1/2” (2) 7 9-1803 KEY, 3/16 Square x 1-1/2” Long 8 3-5564 PULLEY, Cast Iron Dual V 4.95 Effective O.D.
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DECK DRIVESHAFT ASSEMBLY MANUAL No.
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DECK DRIVESHAFT ASSEMBLY ITEM PART NO. DESCRIPTION 1 1-2315 KEY, 1/4” Square x 2” 2 -- 1-3864 1-3324 FITTING, Lube (straight, for 3/16” hole) FITTING, Lube (45 degree, for 3/16” hole) 3 1-4409 BUSHING (2) 4 -- 1-8504 1-4266 BEARING, (includes item 25) (2) BEARING, 1” Bore (w/o collar) (2) 5 -- 9-1810 9-0990 BOLT, 3/8-16 x 1-3/4” Carriage, Grade 5 BOLT, 3/8-16 x 2” Carriage, Grade 2 6 3-5530 DRIVE SHAFT, Deck (1” Diameter, 15 Spline) 7 3-5531 PULLEY, Double V (5.45 O.D.
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CUTTER HOUSING ASSEMBLY 2 15 7A, 7B 4 14 18 6 17 3 12 1 13 7C 8 9 7D 11 16 10 5 *NOTE: for bearing preseal kit (6-3240) installation, discard item 3 and replace with items 17 and 18 as shown. 1 ITEM 1 2 3 4 5 6 7A 7B 7C 7D 8 9 10 11 12 13 14 15 16 17 18 PART NO.
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TRACTION DRIVE IDLER ASSEMBLY ITEM 1 -2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NO. 1-3864 1-3324 1-4409 1-8573 1-9109 1-9348 9-1804 3-5713 3-5812 3-5816 4-2622 9-1299 9-1518 9-1553 9-1560 9-1598 3-6562 DESCRIPTION FITTING, Lube (straight, for 3/16” hole) (2) FITTING, Lube (45 degree, for 3/16” hole) (2) BUSHING, 9/16 I.D., 3/4” O.D. (4) PULLEY, Idler 3.48 O.D. A Section (2) COVER, Spring (Rubber) (2) CLIP, Seat Cushion (2) WASHER, 9/16 Flat (Type B) (4) SPRING, Torsion SPACER, 3/8 I.D. 5/8 O.D.
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DECALS MANUAL No.
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DECALS ITEM PART NO. DESCRIPTION 1 3-5848 LOGO, Front 16.33” Long 2 3-5847 LOGO, Side 24.
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52” MOWER DECK ASSEMBLY MANUAL No.
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52” MOWER DECK ASSEMBLY ITEM PART NO. DESCRIPTION ITEM PART NO.
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61” MOWER DECK ASSEMBLY MANUAL No.
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61” MOWER DECK ASSEMBLY ITEM PART NO. DESCRIPTION ITEM PART NO.
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73” MOWER DECK SUB-ASSEMBLY MANUAL No.
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73” MOWER DECK SUB-ASSEMBLY ITEM PART NO. DESCRIPTION 1 4-1839 WELDMENT, 73” Deck 2 4-6250 CHANNEL, L.H. Deck Stiffener 3 4-6251 CHANNEL, R.H. Deck Stiffener 4 4-1295 WELDMENT, Idler Pivot 5 3-6449 STAND, Fixed Idler 6 3-5789 PULLEY, Idler 5-1/2” O.D.
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73” MOWER DECK ASSEMBLY 60 MANUAL No.
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73” MOWER DECK ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 PART NO.
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52” & 61” DECK IDLER ASSEMBLIES MANUAL No.
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52” & 61” DECK IDLER ASSEMBLIES ITEM PART NO. DESCRIPTION 1 9-1305 SCREW, 3/8-16 x 2” Hex Head Cap, Grade 5 (2) 2 9-1300 WASHER, 3/8” Flat (2) 3 3-5789 PULLEY, Idler 5-1/2” O.D. (2) 4 9-1299 NUT, 3/8-16 Hex Nyloc (11) 5 2-3556 BUSHING (2) 6 4-2619 ARM, Idler (Weldment) 7 7-6998 FITTING, Lube 1/4-28 Straight 8 9-1553 SCREW, 3/8-16 x 1-3/4” Hex Head Cap, Grade 5 (2) 9 3-5858 SPACER, .50 I.D. x .75 O.D. x .
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73” DECK FRAME ASSEMBLY MANUAL No.
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73” DECK FRAME ASSEMBLY ITEM PART NO.
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73” DECK FRONT CASTER ASSEMBLY MANUAL No.
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73” DECK FRONT CASTER ASSEMBLY ITEM 1 PART NO. -- DESCRIPTION ASSEMBLY, 11” Front Caster (Includes Items 2 thru 14) (2) 2 1-2709 RING, 1” External Retaining 3 1-3864 FITTING, 3/16” Lube 4 2-3556 BUSHING, Caster 5 2-3747 BUSHING, 1” Machine 6 2-9141 BEARING, Flanged Ball 7 3-5359 TUBE, 5/8” x 18 Ga. Wall x 3.
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ELECTRICAL COMPONENTS MANUAL No.
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ELECTRICAL COMPONENTS ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 PLUG A. B. C. D. E. F. G. H. I. J. K. L. PART NO.
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SEAT ASSEMBLY MANUAL No.
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SEAT ASSEMBLY ITEM 1 PART NO. DESCRIPTION ** PAN, Complete 2 3-6476 CUSHION, Seat 3 3-6477 CUSHION, Back 4 4-4724 BRACKET, Armrest R.H. 5 3-5568 BRACKET, Armrest L.H.
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WIRING SCHEMATIC MANUAL No.
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NOTES ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ______________________________
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Parts Manual for OUT FRONT Z-RIDER ZERO TURNING HYDRO DRIVE SERIES 0 TM IT IS THE POLICY OF SNAPPER TO IMPROVE ITS PRODUCTS WHENEVER IT IS POSSIBLE AND PRACTICAL TO DO SO. WE RESERVE THE RIGHT TO MAKE CHANGES OR ADD IMPROVEMENTS AT ANY TIME WITHOUT INCURRING ANY OBLIGATION TO MAKE SUCH CHANGES ON PRODUCTS MANUFACTURED PREVIOUSLY. COPYRIGHT © 2002 SNAPPER INC. ALL RIGHTS RESERVED MANUAL No. 06106 (REV 4, 9/30/02) 48 PRINTED IN U.S.A.