Safety Instructions and Operator's Manual for PRO GEAR EXPRESS WALK BEHIND MOWERS MID-SIZE SERIES 1 POWER UNIT MODEL SPE131KW MOWER UNIT MODEL SPE361 SPE481 MODEL P - Pro Mid Size Model E - Express Model EXPLANATION I_IPIEI1311 MODEL DESIGNATION MODEL TYPE MODEL OPTION S - Snapper Commercial NUMBER Model ENGINE HORSE POWER 13 -13 Engine HP CUTTING DECK WIDTH IKWl I ENGINE TYPE SERIES DESIGNATION ENGINE HP 1 - Series Designation KW - Kawasaki Engine 361 - 36" Cutting Deck 481 - 48" Cutting
IMPORTANT SAFETY INSTRUCTIONS WARNING: This powerful cutting machine is capable of amputating hands and feet and can throw objects that can cause injury and damage! Failure to comply with the following SAFETY instructions could result in serious injury or death to the operator or other persons. The owner of the machine must understand these instructions and must allow only persons who understand these instructions to operate machine.
A IMPORTANT SAFETY INSTRUCTIONS A PREPARATION OPERATION (Continued From Previous Page) 11. Protect yourself when mowing and wear appropriate clothing including safety glasses, long pants, ear protection, hardhat and substantial footwear with good traction. Long hair, loose clothing or jewelry may get tangled in moving parts. 12. Know how to STOP blades and engine quickly in preparation for emergencies. 13. Use extra care when loading or unloading the machine into a trailer or truck.
A IMPORTANT SAFETY INSTRUCTIONS MAINTENANCE 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. Shut off fuel while storing or transporting. DO NOT store machine or fuel container inside where fumes may reach an open flame, spark or pilot light such as in a water heater, furnace, clothes dryer or other gas appliance. Allow engine to cool before storing machine in an enclosure. Store fuel container out of the reach of children in a well ventilated, unoccupied building.
TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS .................................................................................. 2-4 TABLE OF CONTENTS ............................................................................................................... 5 SECTION 1 - FAMILIARIZATION ................................................................................................ 6 SECTION 2 - SAFETY MESSAGES&SYMBOLS ...................................................................
SECTION 1 - FAMILIARIZATION TRANSMISSION LEVER TRACTION OPERATOR'S PRESENCE CONTROL (OPC) LOCK KEY SWITCH IMPORTANT The figures and illustrations in this manual are provided for reference only and may differ from your specific model, Contact your Snapper dealer if you have questions. SHIFT OPERATOR'S PRESENCE CONTROL (OPC) LH. TRACTION \ LEVER CONTROL R.H.
SECTION 2 - SAFETY MESSAGES AND SYMBOLS I i CHOKE BLADES ENGAGED"ON" BLADES DISENGAGED"OFF" i [E"G'"EI IE"G'"E ] "STOP ....
SECTION 2 - SAFETY MESSAGES AND SYMBOLS IMPORTANT SAFETY AND OPERATING INSTRUCTIONS
SECTION 2 - CONTROLS BLADE CLUTCH SWITCH OPERATOR'S PRESENCE CONTROL (oPc) ENGINESPEED CONTROL KEY SWITCH SHOWNIN "STOP'POSITION TRANSMISSION SHIFT LEVER RIGHT HAND TRACTION LEVER TRACTION LOCK FIGURE 2.1 NOTE: TRACTION LOCK SHOWN IN THE TRACTION LEVER "LOCKED" POSITION avoid sudden I To starting machine and unexpected turning, both Traction Levers must be moved the same way when stopping or _IL WARNING _1= motion.
SECTION 3 -OPERATING INSTRUCTIONS DO NOT allow operation of the machine by untrained WARNING personne. 3.1 BEFORE When the Operator's Presence Control (OPC) is released, the machine will continue to operate a few feet. DO NOT use WARNING this Operator's Presence Control (OPC) to rout ne y stop the mach ne. OPERATING Be thoroughly familiar with all controls and how to use them before operating the machine.
SECTION 3 -OPERATING 3.4 PRE-START CHECK INSTRUCTIONS LIST 3, Make the following checks and perform the services as required before each start-up: 1. If required, make cutting height adjustments. Refer to Section "CUTTING HEIGHT ADJUSTMENT". 2. Check tires and add air as needed to bring pressure to 25 psi in front and 12-15 psi in rear tires. 3. Check Guards, Deflector, and Belt Covers to make sure aII are in place and secure. Check Condition of Cutter Deck Belt(s).
SECTION 3 -OPERATING 3.5 5. 6. STARTING & OPERATING INSTRUCTIONS - 9. (Continued from previous page) Move Engine Speed Control Lever to the CHOKE position. See Figure 3.5. Turn Key Switch to RUN position. 10. Place Transmission Shift Lever in No. 1 position (first gear). See Figure 3.3. Push Blade Clutch Switch to ON position. See Figure 3.5.
SECTION 3 -OPERATING 3,5 STARTING INSTRUCTIONS & OPERATING WARNING (Continued from previous page) 13. STOPPING MACHINE Simultaneously squeeze both Traction Levers firmly against the handle and hold. Pull both the right and left Traction Locks rearward with index fingers until both Traction Levers are looked in the Traction Looked position. 14. Pull the Blade Clutch Switch rearward to the OFF position. See Figure 3.7. DO NOT operate blades in reverse. Stop blades.
SECTION 3 -OPERATING INSTRUCTIONS WARNING Brakes require maintenance. operation before operating Section "ADJUSTMENTS, BRAKES". 3.7 TRACTION 3.7.1 TO LOCK LOCK I, IL Inspect for proper machine. Refer to STEERING AND OPERATION WARNING Machine should always be in forward motion before I attempting a turn. DO NOT attempt a turn from a I stopped position. I 3.8 TURNING MOWER 3.8.1. GRADUAL RIGHT & LEFT HAND TURN - 1.
SECTION 3 -OPERATING 3.10 CUTTING INSTRUCTIONS HEIGHT ADJUSTMENT 3.12 SPINDLE (Fixed Decks) Mower has 1. Moving 2. Moving 3. Moving ADJUSTING BLADE ON CU'I-rER three methods of adjusting cutting height: position of BLADE on cutter spindle shaft. position of CASTER WHEEL on support. position of MOWER DECK on power unit. To change cutting height of Blades, move the Spacers from under the Cutter Housing to above the Cutter Housing Pulley.
SECTION 3 -OPERATING 3.12 INSTRUCTIONS ADJUSTING BLADE ON CU'I-rER SPINDLE (Continued) SPACERS CUTTER SPACERS HOUSING PULLEY t!_ ._... _=_._. ON TOP ,....,,,.,,,,,,....._ _ _ BLADE CUTTER HOUSING BOTTOM j_=,,,.,_ SPACERS _ FIGURE 3.15C: MIDDLE HIGH CUT 3" TO 4" ON SPACERS FIGURE 3.14 3.13 ADJUSTING FIXED DECK ATTACHMENT The mower deck has four different positions for attaching it to the power unit.
SECTION 4 - TROUBLESHOOTING ENGINE TROUBLESHOOTING SYMPTOM PROBLEM Engine .................... does not ................. start ........................ ................................ ................................ Key OFF ............................................................................................... Fuel Tank empty ................................................................................... Fuel Shut-Off Closed ...............................................................
SECTION 4 - TROUBLESHOOTING MOWER TROUBLESHOOTING (Continued) SYMPTOM PROBLEM SOLUTION Mower not ....................................... cutting full ...................................... width. Broken or slipping Blade Belt ....................................... Dull, Damaged or Worn Blades ................................... Replace Belt. Sharpen Blades or Install new Blades Discharge ....................................... Grass weL .............................................................
SECTION 5 - ADJUSTMENTS 5.1 STEERING/BRAKES If machine is not as responsive as desired when either Traction Lever is squeezed, one or both brakes should be adjusted as follows: 1. 2, 3. have completely declutched the belt. Release the Traction Locks and adjust as required. Remove the hairpins from the traction rod adjustment blocks and remove the adjustment blocks from the traction links on each side of the 4, mower. See Figure 5.2. Operate mower on level terrain with Transmission Shift Lever in No.
SECTION 5 - ADJUSTMENTS 5.3 HANDLE HEIGHT The operator handle can comfort as follows: 1. 2. 3. 4. 5. 6. 7. 5.4 be adjusted for operator 1. Loosen the upper carriage bolt and nut on both sides of handlebar. See Figure 5.4. Remove lower carriage bolt and nut on both sides of handlebar. Raise or lower handlebar to desired height. See Figure 5.3. Install the carriage bolt and nut in the lower hole in handlebar and securely tighten nut. See Figure 5.4. Securely tighten the upper carriage bolt and nut.
SECTION 6 - POWER UNIT SERVICE 6,1 REPLACEMENT 6.2.2. PARTS TRANSMISSION To retain the quality of your mower, use Genuine SNAPPER Replacement Parts only! Contact your local SNAPPER dealer for parts and service assistance. For the correct part or information for your mower, always mention Model and Serial Number of Power Unit and The Peerless MST 205 Series Transmission requires no routine maintenance. Return machine to an Mower Attachment.
SECTION 7 - MOWER ATTACHMENT 7,1 TRANSMISSION BELT REMOVAL/REPLACEMENT SERVICE Adjust Traction Rod and Brake Rod as necessary. Refer to Section "ADJUSTMENTS STEERING/BRAKES and TRACTION LEVERS/RODS". 4, WARNING TRACTION DO NOT attempt any maintenance, adjustments or service with the engine running. Stop engine. Stop blades. Lock Traction Levers. Remove key. Disconnect spark plug wires from spark plugs and secure wires away from spark plugs. Engine and components are HOT.
SECTION 7 - MOWER ATTACHMENT 7.4 CUTTING BLADE SERVICE SERVICE Check blades after each use for signs of excessive wear and damage. See Figure 7.4 for blade wear limits. _" WARNING Blades are extremely sharp and can cause severe injury. Wear heavy leather gloves when handling or working around blades. DO NOT use a blade that is excessively worn or damaged.
SECTION 7 - MOWER ATTACHMENT 7.5 MOWER SPINDLES (Field Serviceable Spindles) BEARING REPLACEMENT In the event that a spindle bearing requires replacement, the SNAPPER Field Serviceable Spindles have been designed so that no special tools or presses are required. 1. Remove belt. Loosen blade nut and remove. SERVICE IMPORTANT: Spindle housing must be filled with grease before operating mower. Failure to fill housing will cause premature bearing failure.
ELECTRICAL OPC SWITCH (PISTOL GRIP MODELS ONLY) KEY WITH COVER BLADE CLUTCH SWITCH KEYSWITCH OPC SWITCH (PISTOL GRIP MODELS) 15 AMP FUSE MAIN HARNESS TO TRANSMISSION SWITCH KAWASAKI ENGINE ONLY _ KAWASAKI MODULE PIGTAIL TO ELECTRIC KAWASAKI CAPACITOR TO MAIN HARNESS TO ENGINE TERMINAL _" NOTE: THIS TERMINAL HAS A LOCK-OUT BARB WHICH MUST SLIDE INTO THE CONNECTOR NOTCH. FIGURE 7.
ELECTRICAL ELECTRIC CLUTCH BLACK YELLOW [_ BLUE 5 15A FUSE ENGINE S_BLADI GREEN GREEN 2 s ISW,TC IGNITION RED RED BLACK IISEE RED _ WHITE NOTEI _ OPC R.H. _ _ YELLOW 7 OPC L.H. YELLOW4 TRANSMISSION BLACK WIRING SCHEMATIC FOR PISTOL GRIP HANDLE & ELECTRIC BLADE BRAKE CLUTCH FIGURE 7.10 TRANS SWITCH I (SEE NOTE) RED (16 GA) ;REEN (14 GA) YELLOW¢tI _ D _ '' = RICO(t_ eA} {14GA) YELLOW (16 ENGINE TE(16 L.H.
2 YEAR LIMITED WARRANTY For two (2) years from purchase date for the original purchaser's use, SNAPPER, through any authorized SNAPPER dealer will replace, free of charge (except for taxes where applicable), any part or parts found upon examination by the factory at McDonough, Georgia, to be defective in material or workmanship or both.
SNAPPER PRODUCT REGISTRATION IMPORTANT: KEEP THIS INFORMATION (Complete Model the following FORM FOR YOUR PERSONAL RECORDS information on your Snapper purchase) purchase Snapper Number Serial Number Date of Purchase Retailer Retailer's Phone It is very warranty Snapper Number important coverage. Please you register You can contact your mail your product at P.O. Box 1379, McDonough, Or you may register Service that registration Georgia to ensure card to: 30253.
PRIMARY MAINTENANCE an illustration of how dirt can dama & how naintenance can protect it! Snapper uses the best available engines and components In their products In order to _= provide long, satisfactory service. However, proper • = care Is essential In "" prolonging engine life.
PRIMARY MAINTENANCE Ilrt will quickly ruin an engine, manufacturers equip their englnse with extremely efficient air cleaners to the harmful dirt, gulp about 12,000 gallons of air for every gallon used. Because of Its working environment, the air available to your Snapper engine Is " heavily saturated with airborne dirt particles. As the dirt particles are stopped, they build up and begin to clog the outside of the filter.
PRIMARY MAINTENANCE Air Is also needed to keep your engine cool. Dirt, dust & debris build up to restrict and clog cooling air Intake screens and fins. Clean screens and fins at frequent Intervals. The engine blower housing and shrouds should be removed at least once each season or more often under dry, dusty conditions for a thorough cleaning of fins. Generally, wash foam-type filters In a dlshwashlng detergent and water solution. Rinse and wring dry, then saturate with oll and squeeze out excess.
PRIMARY MAINTENANCE On 2-cycle engines, lubrication must be provided by an exact mixture of gasoline and 2-cycle alr-cocled engine cll. A 2-cycle engine that Is mistakenly run on strelght gasoline will be ruined In less than 5 mlnutasl If you keep straight gsaollne In addition to pro-mixed 2-cycis engine fuel, be sure the containers are clearly marked to avoid mix-up. Snapper 2-cycle engines require a 32 to 1 mixture of gseetlne and BIA certlfisd TC-W oll such as Snapper's 2-cycle engine oil Many of the 2.
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Safety Instructions and Operator's Manual for PRO GEAR EXPRESS MID-SIZE WALK BEHIND MOWERS SERIES 1 IMPORTANT Snapper products are built using engines that meet or exceed all applicable emissions requirements on the date manufactured. The labels on those engines contain very important emissions information and critical safety warnings. Read, Understand, and Follow all warnings and instructions in this manual, the engine manual, and on the machine, engine and attachments.
