Parts Manual Instruction Manual

ELECTRICAL
8042/10042/10054 3120073210-50
Figure 10-16 Road Lighting Harness
RIGHT REAR WORK LTRIGHT REAR WORK LT
RIGHT FRONT ROAD LTRIGHT FRONT ROAD
LT
2A
2E
2B
2F
20F
1
2A
INSTR. PANEL BACKLIGHTINSTR. PANEL BACKLIGHT
2D
LEFT FRONT ROAD LTLEFT FRONT ROAD LT
4A
4C
4B
4B
2D
WORK LTWORK LT
GND
WORK LTWORK LT
2G
4C
GND
WORKLIGHT
HAZARDHAZARD
1
LTS
STP
1D
26
PWR
SWITCHSWITCH
BRAKE LTBRAKE
LT
1E
1C
1D
20
20
20B
20D
20A
20C
21
21A
21B
21
24A
24
24B
25
24C
26A
26B
26
22A
22C
22
22B
23B
23A
23
23C
22
23
25
24
2G
2C
7
1 2
3
185 17
8
1A
2K
4A
1E
1F
3A
8 1 2 3
6547
4A
3A
1A
2K
24C
INSTR. PANEL LIGHT (MAIN BEAM).INSTR.
PANEL LIGHT (MAIN BEAM).
1B
1B
22C
23C
4
2B
33
32
32
20
GROUND
NOT USED
DIPPED LIGHTSDIPPED LIGHTS
MAIN BEAMMAIN BEAM
SIDE LIGHTSSIDE LIGHTS
TURN SIGNALSTURN
SIGNALS
BOOM WORK LTBOOM
WORK LT
2C
3A
2-WAY
A B
WORK LTWORK LT
GND
LEFT REAR WORK LTLEFT REAR WORK LT
A B
21C
21C
31
MALE
A B
BA
2-WAY
1F
1A
1F
1E
2H
2J
2K
28
28B
28A
3328 27
27
28B
SWITCHSWITCH
INSTR. PANEL LTINSTR. PANEL LT
FLASHERFLASHER
X
P
L
INDGRD
2F
23B
TAI L BRK
26B20C
INDGRD
2F
23B
TAI L BRK
26B20D
VIEW OFVIEW OF
MATING FACEMATING
FACE
BRKGRD
BRK
26A
20C
TAI L
2E
GRD
22B
IND
IND TAI L
VIEW OFVIEW OF
MATING FACEMATING
FACE
26A26A 20D20D
22B
2E
VIEW OFVIEW OF
CABLE ENTRYCABLE
ENTRY
VIEW OFVIEW
OF
CABLE ENTRYCABLE
ENTRY
LEFT
RIGHT
2H2J
--
24B24A
21B21A
20B20A
23A22A
IND
22A
IND
LTBEAM
DIP
BEAM
21A
LT
SIDE
20A
DIP SIDE
GRD
2J
GRD
BEAM
BEAM
MAIN
24A
MAIN
VIEW OFVIEW OF
MATING FACEMATING
FACE
21A
2J24A
22A20A
MALE
FRONT ROAD LIGHTSFRONT ROAD LIGHTS
[CONNECTS TO 154][CONNECTS TO
154]
[CONNECTS TO 156][CONNECTS TO
156]
[CONNECTS
TO 12AA]TO
12AA]
[CONNECTS
TO 155]TO
155]
[CONNECTS
TO 12C]TO
12C]
GRY
WHTGRNBLKBLK ORG
WHT
GRY
RIGHT REAR TAIL LTRIGHT REAR TAIL LT
RED WHT
BLKBLU
GRN
RED
BLU
ORGWHT
BLK
10
VIEW OF CABLE ENTRYVIEW OF CABLE ENTRY
VIEW OF CABLE ENTRYVIEW OF CABLE ENTRY
LEFT REAR TAIL LT
20F
1
2
3
6
5
4
1
2
3
4
5
6
VIEW OFVIEW
OF
MATING FACEMATING
FACE
MAIN
24B
MAIN
BEAM
24B
BEAM
SIDE
IND
DIP
20B 23A
SIDE
IND
LT
23A20B
21B
21B
BEAM
DIP
BEAM LT
GRD
2H
GRD
2H
2
1
3
4
1
2
3
4
SWITCH
1J
1B
1J
1J
33
32
22C
23C
28B
2B
28
26
24
1
21
2
4
LIGHTING STALK CONNECTIONSLIGHTING STALK CONNECTIONS
LOW BEAMLOW BEAM
HAZ PWRHAZ PWR
LT MAIN PWRLT MAIN
PWR
6
7
5 4 3 2 1
8 9 10 11 12
22
1C
28A
23
31
CG3
CAB
GROUND
STUD
CONNECTS TOCONNECTS TO
WIRES 27B & 27FWIRES
27B & 27F
ON CONSOLE &ON
CONSOLE &
STABILIZER
HARNESSHARNESS
27F
27B
27FCG3 27B
TO GROUNDTO GROUND
BUSSBAR
TO POSITIVETO
POSITIVE
BUSSBAR
2
4
14
15
11
12
2
4
8
10
9
10
5
6
5
6
17
18
13
16
21
22
19
20
21
22
19
20
2
4
2
4
2
3
2
4
2
16
17
13
25
26
18
23
24
21
23
24
21
1J
WIRE TO/FROM
SPLICE1-LTMAIN POWERSPLICE 1 - LT MAIN POWER
COLORCOLOR
WIRE
1C
1
1B
RED
1E
1D
1F
12 SXL12
SXL
SPLICE2-RRTAILLTCONN PIN 1SPLICE
2 - RR TAIL LT CONN PIN 1
SPLICE2-LRTAILLTCONN PIN 1SPLICE
2 - LR TAIL LT CONN PIN 1
SPLICE2-LRWRKLTGNDSPLICE
2 - LR WRK LT GND
RR WORK LT PWR - SPLICE 4RR
WORK LT PWR - SPLICE 4
LR WORK LT PWR - SPLICE 4LR WORK LT PWR - SPLICE 4
SPLICE 2 - CAB GND STUDSPLICE
2 - CAB GND STUD
SPLICE 2 - HAZ SW PIN 10SPLICE
2 - HAZ SW PIN 10
SPLICE 2 - BOOM WK LT CONN PIN BSPLICE
2 - BOOM WK LT CONN PIN B
2H
2A
2B
2C
BLACK
2F
2E
2D
2G
2K
2J
3A
4A
4B
4C
20
14 SXL14
SXL
20A
WIRE
GAGE/TYPE
1A
RED
RED
RED
RED
RED
RED
RED
BLACK
BLACK
BLACK
BLACK
BLACK
BLACK
BLACK
BLACK
16 SXL16
SXL
BLACK
20B
20C
20D
20F
21
21A
21B
21C
22
26A
WIRE
COLORCOLOR
GREEN
22A
22C
22B
23A
23
23B
GREY
PINK
DARK BLUEDARK
BLUE
24B
24
23C
24A
25
24C
26
WIRE
PURPLE/WHITE
27
26B
28
28B
28A
YELLOW
WHITE
LT. BLUELT.
BLUE
YELLOW
YELLOW
WHITE
WHITE
WHITE
WHITE
WHITE
RED
RED
RED
RED
ORANGE
ORANGE
ORANGE
GREEN
GREEN
GREEN
DARK BLUEDARK
BLUE
DARK BLUEDARK
BLUE
DARK BLUEDARK
BLUE
GREY
GREY
PURPLE
PURPLE
PURPLE
WIRE
COLOR
WIRE
31
32
33
YELLOW
GREEN
PURPLE
SPLICE 1 - WORKLIGHT SW PIN 5SPLICE
1 - WORKLIGHT SW PIN 5
SPLICE 1 - HAZ SW PIN 1SPLICE
1 - HAZ SW PIN 1
SPLICE 1 - LSTALK 3W CONN PIN CSPLICE 1 - LSTALK 3W CONN PIN C
SPLICE 1 - BRK LT SW PWRSPLICE 1 - BRK LT SW PWR
SPLICE 1 - WORKLIGHT SW PIN 2SPLICE 1 - WORKLIGHT SW PIN 2
SPLICE 1 - WORKLIGHT SW PIN 8SPLICE 1 - WORKLIGHT SW PIN 8
HAZ SW TERM 1 - HAZ SW PIN 8HAZ
SW TERM 1 - HAZ SW PIN 8
SPLICE2-RRWKLTGNDSPLICE
2 - RR WK LT GND
SPLICE2-RFROAD LT CONN PIN 6SPLICE
2 - RF ROAD LT CONN PIN 6
SPLICE2-LFROAD LT CONN PIN 6SPLICE 2 - LF ROAD LT CONN PIN 6
SPLICE 2 - WORKLIGHT SW PIN 7SPLICE
2 - WORKLIGHT SW PIN 7
BOOM WK LT CONN PIN A - WORKLIGHT SW PIN 3BOOM
WK LT CONN PIN A - WORKLIGHT SW PIN 3
WORKLIGHT SW PIN 6 - SPLICE 4WORKLIGHT SW
PIN 6 - SPLICE 4
SPLICE 20 - LSTALK 3W CONN PIN ASPLICE
20 - LSTALK 3W CONN PIN A
SPLICE 20 - LF ROADLT CONN PIN 2SPLICE
20 - LF ROADLT CONN PIN 2
SPLICE 20 - RF ROADLT CONN PIN 2SPLICE
20 - RF ROADLT CONN PIN 2
SPLICE 20 - LR TAIL LT CONN PIN 3SPLICE 20 - LR TAIL LT CONN PIN 3
SPLICE 20 - RR TAIL LT CONN PIN 3SPLICE
20 - RR TAIL LT CONN PIN 3
SPLICE 20 - INSTR. PNL BACKLIGHTSPLICE
20 - INSTR. PNL BACKLIGHT
SPLICE 21 - LSTALK 3W CONN PIN BSPLICE
21 - LSTALK 3W CONN PIN B
SPLICE 21 - LF ROADLT CONN PIN 1SPLICE
21 - LF ROADLT CONN PIN 1
SPLICE 21 - RF ROADLT CONN PIN 1SPLICE
21 - RF ROADLT CONN PIN 1
SPLICE 21 - LOWBEAM CONN PIN ASPLICE
21 - LOWBEAM CONN PIN A
ORANGE
SPLICE 22 - LSTALK 6W CONN PIN ESPLICE
22 - LSTALK 6W CONN PIN E
SPLICE 22 - LF ROADLT CONN PIN 3SPLICE
22 - LF ROADLT CONN PIN 3
SPLICE 22 - LR ROADLT CONN PIN 2SPLICE
22 - LR ROADLT CONN PIN 2
SPLICE 22 - HAZ SW PIN 18SPLICE
22 - HAZ SW PIN 18
SPLICE 23 - LSTALK 6W CONN PIN DSPLICE
23 - LSTALK 6W CONN PIN D
SPLICE 23 - RF ROADLT CONN PIN 3SPLICE
23 - RF ROADLT CONN PIN 3
SPLICE 23 - RR TAIL LT CONN PIN 2SPLICE
23 - RR TAIL LT CONN PIN 2
SPLICE 23 - HAZ SW PIN 17SPLICE 23 - HAZ SW PIN 17
SPLICE 24 - LSTALK 6W CONN PIN ASPLICE
24 - LSTALK 6W CONN PIN A
SPLICE 24 - LF ROADLT CONN PIN 4SPLICE
24 - LF ROADLT CONN PIN 4
SPLICE 24 - RF ROADLT CONN PIN 4SPLICE 24 - RF ROADLT CONN PIN 4
SPLICE 24 - INSTR. PNL MAIN BEAMSPLICE
24 - INSTR. PNL MAIN BEAM
SPLICE 24 - LSTALK 6W CONN PIN BSPLICE
24 - LSTALK 6W CONN PIN B
SPLICE 26 - LR TAIL LT CONN PIN 4SPLICE
26 - LR TAIL LT CONN PIN 4
SPLICE 26 - RR TAIL LT CONN PIN 4SPLICE
26 - RR TAIL LT CONN PIN 4
SPLICE 26 - BRAKE LT SW STP LTSSPLICE
26 - BRAKE LT S W STP LTS
FLASHER P TERM - INSTR. PNL TURN SIGNALFLASHER
P TERM - INSTR. PNL TURN SIGNAL
SPLICE 28 - FLASHER L TERMSPLICE
28 - FLASHER L TERM
SPLICE 28 - HAZ SW CONN TERM 5SPLICE
28 - HAZ SW CONN TERM 5
SPLICE 28 - LSTALK 6W CONN PIN FSPLICE
28 - LSTALK 6W CONN PIN F
HAZ PWR - HAZ SW CONN PIN 3HAZ
PWR - HAZ SW CONN PIN 3
FLASHER X TERM - HAZ SW CONN PIN 2FLASHER
X TERM - HAZ SW CONN PIN 2
LOWBEAM CONN PIN B - SPLICE 1LOWBEAM
CONN PIN B - SPLICE 1
WIRE TO/FROM
WIRE TO/FROMWIRE TO/FROM
16 SXL16 SXL
16 SXL16
SXL
16 SXL16
SXL
16 SXL16
SXL
16 SXL16
SXL
16 SXL16
SXL
16 SXL16
SXL
16 SXL16
SXL
14 SXL14
SXL
14 SXL14 SXL
14 SXL14
SXL
14 SXL14 SXL
14 SXL14
SXL
14 SXL14
SXL
14 SXL14
SXL
12 SXL12
SXL
GAGE/TYPE
16 SXL16 SXL
16 SXL16
SXL
16 SXL16
SXL
16 SXL16
SXL
16 SXL16
SXL
16 SXL16
SXL
16 SXL16
SXL
16 SXL16
SXL
16 SXL16 SXL
16 SXL16 SXL
16 SXL16
SXL
16 SXL16
SXL
16 SXL16
SXL
16 SXL16
SXL
14 SXL14
SXL
14 SXL14
SXL
14 SXL14
SXL
GAGE/TYPE
16 SXL16 SXL
16 SXL16
SXL
16 SXL16
SXL
16 SXL16 SXL
16 SXL16
SXL
16 SXL16
SXL
16 SXL16
SXL
16 SXL16
SXL
16 SXL16
SXL
16 SXL16 SXL
16 SXL16 SXL
16 SXL16
SXL
16 SXL16
SXL
16 SXL16
SXL
16 SXL16
SXL
16 SXL16
SXL
16 SXL16
SXL
16 SXL16
SXL
14 SXL14
SXL
27F
RED
LIGHTS FUSE - POSITIVE BUSSBARLIGHTS
FUSE - POSITIVE BUSSBAR
12 SXL12
SXL
27B
RED
HDLTS FUSE - POSITIVE BUSSBARHDLTS
FUSE - POSITIVE BUSSBAR
12 SXL12
SXL
CG3
BLACK
CAB GND STUD - GND BUSSBARCAB
GND STUD - GND BUSSBAR
12 SXL12
SXL
PH5710