Parts Manual Instruction Manual

ManualsBrandsSkyTrak ManualsSpecial machinery8042

An Oshkosh Corporation Company

Illustrated Parts Manual

Models

8042, 10042

& 10054

S/N 0160045250 & After

including 0160042754, 0160042762,

0160042877, 0160042911, 0160043185,

0160043220 & 0160043244 excluding

0160045255

31200732

Revised

March 28, 2014

Summary of content (388 pages)

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Illustrated Parts Manual Models 8042, 10042 & 10054 S/N 0160045250 & After including 0160042754, 0160042762, 0160042877, 0160042911, 0160043185, 0160043220 & 0160043244 excluding 0160045255 31200732 Revised March 28, 2014 An Oshkosh Corporation Company
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EFFECTIVITY PAGE April 4, 2012 - A - Original Issue of Manual August 17, 2012 - B - Revised Manual March 15, 2013 - C - Revised Manual June 11, 2013 - D - Revised Manual January 22, 2014 - E - Revised Manual March 28, 2014 - F - Revised Manual 31200732 8042/10042/10054 i
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EFFECTIVITY PAGE -ii 8042/10042/10054 31200732
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Machine Configuration ULTRA LOW SULFUR DIESEL FUEL ONLY S < 15 mg/kg 1001125387 A 1 OH4912 Two configurations of each machine are included in this manual. Determine if machine is equipped with Ultra Low Sulfur Fuel Decal (1). If equipped with the Ultra Low Sulfur decal, all specific references to this machine configuration will be referred to as Ultra Low Sulfur (ULS) from this point forward.
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General Information 1. MACHINE IDENTIFICATION Machines are identified by model and in some cases a combination of model, serial number (S/N) or regional standard (CE, AUS, ANSI). Components may also be identified by S/N or manufacturer. Common components that may be identified by these characteristics are attachments, engine, transmission and hydraulic components. 2. PARTS MANUAL ORGANIZATION Product information in this manual is organized under section titles.
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2 1 7 1 6 9 7 8 9 3
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This Page Intentionally Left Blank 4
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 – FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1 1-2 1-3 Frame & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Outrigger Installation . . .
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 5 – DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 5-10 5-11 5-12 5-13 5-14 5-15 5-16 5-17 5-18 5-19 5-20 5-21 5-22 5-23 5-24 5-25 5-26 5-27 5-28 5-29 5-30 5-31 5-32 5-33 Drive Train Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Axle . . . . .
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 7 – CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 7-1 7-2 7-3 7-4 7-5 7-6 Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accelerator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 10 – ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 10-1 10-2 10-3 10-4 10-5 10-6 10-7 10-8 10-9 10-10 10-11 10-12 10-13 10-14 10-15 10-16 Engine Compartment Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cab Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SECTION 1 FRAME & ATTACHING PARTS 31200732 8042/10042/10054
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FRAME & ATTACHING PARTS Figure 1-1 Frame & Attaching Parts 102 24 24 101 23 40 20 9 19 38 31 28 34 11 41 27 21 37 22 13 14 22 3 43 2 43 10 39 15 103 12 14 17 18 32 PH5150 1 1-2 8042/10042/10054 31200732
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FRAME & ATTACHING PARTS Figure 1-1 Frame & Attaching Parts Item 1 2 3 9 10 11 12 13 14 15 17 18 19 20 21 22 23 24 27 28 31 32 34 37 38 39 40 41 43 101 102 103 31200732 Part Number Qty.
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Before S/N 0160053075 excluding 0160050807, 0160050814 & 0160050815 FRAME & ATTACHING PARTS Figure 1-2 Covers 1-4 8042/10042/10054 31200732
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Before S/N 0160053075 excluding 0160050807, 0160050814 & 0160050815 FRAME & ATTACHING PARTS Figure 1-2 Covers Item Part Number Qty.
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S/N 0160053075 & After including 0160050807, 0160050814 & 0160050815 FRAME & ATTACHING PARTS Figure 1-2 Covers 1-6 8042/10042/10054 31200732
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S/N 0160053075 & After including 0160050807, 0160050814 & 0160050815 FRAME & ATTACHING PARTS Figure 1-2 Covers Item Part Number Qty.
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FRAME & ATTACHING PARTS Figure 1-3 Outrigger Installation 10042 & 10054 1-8 8042/10042/10054 31200732
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FRAME & ATTACHING PARTS Figure 1-3 Outrigger Installation Item Part Number Qty. Description Rev.
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FRAME & ATTACHING PARTS This Page Intentionally Left Blank 1-10 8042/10042/10054 31200732
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SECTION 2 BOOM 31200732 8042/10042/10054
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BOOM Figure 2-1 Boom Installation 21 10 23 7 21 24 25 26 27 28 30 31 29 30 29 32 27 33 14 9 26 21 25 23 24 7 21 14 39 35 14 37 38 36 17 14 14 13 18 19 8 34 7 1 3 14 5 4 3 2 2 4 40 20 6 12 1 PH5190 2-2 8042/10042/10054 31200732
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BOOM Figure 2-1 Boom Installation Item Part Number Qty.
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BOOM Figure 2-2 First Boom Section 2-4 8042/10042/10054 31200732
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BOOM Figure 2-2 First Boom Section Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 7302010 7082342 7082362 7079572 7082311 8303620 8526007 8307005 8307204 8303681 8303621 7111572 7096772 8303041 7096882 8307005 8303738 7138468 8310113 1 AR AR 6 21 10 AR 22 12 8 8 3 1 3 2 2 2 1 2 FIRST BOOM SECTION SHIM, WEAR PAD, 0.07 SHIM, WEAR PAD, 0.
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BOOM Figure 2-3 Second Boom Section 8042/10042 108 103 110 106 102 111 101 16 14 9 105 104 10 109 8 9 107 112 107 5 11 10 11 11 10 15 9 11 6 3 8 9 10 12 9 10 1 11 2 13 4 2 3 5 4 5 3 5 4 10 4 5 5 12 9 6 PH5210 7 2-6 8042/10042/10054 31200732
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BOOM Figure 2-3 Second Boom Section Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 101 102 103 104 105 106 107 108 109 110 111 112 1001098089 7082362 7082342 7079572 7082311 7111572 7096882 8303681 8526007 8307005 8307204 8303621 7096702 8303675 8303620 7116733 7116812 7116642 7116652 7116662 7116691 8310235 8305645 8310209 8305644 8307206 8310245 8307204 1 AR AR 11 37 5 2 16 AR 37 27 10 3 2 9 1 4 5 1 1 10 1 2 1 1 2 1 1 SECOND BOOM SECTION, (8042 & 10042) SHIM, WEAR PAD, 0.
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BOOM Figure 2-3 Second Boom Section (Continued) 2-8 Item Part Number Qty. Description N5 Note Ref ADD MYSTIK TETRIMOLY GREASE (14404793) TO ALL WEAR PADS AND ALL WEAR PAD SLIDE PATHWAYS. IF APPLICABLE, THIS INCLUDES ALL PAD GREASE FITTINGS AT THE REAR OF BOOM. 8042/10042/10054 Rev.
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BOOM Figure 2-3 Second Boom Section (Continued) Item 31200732 Part Number Qty. Description 8042/10042/10054 Rev.
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BOOM Figure 2-3 Second Boom Section 10054 108 110 106 103 102 111 105 101 105 109 7 112 107 104 107 8 13 16 8 13 7 6 7 6 2 6 5 9 13 5 6 7 8 13 6 4 3 15 3 2 9 13 7 10 13 6 14 7 3 15 5 3 2 15 3 15 1 5 5 14 15 7 5 10 13 5 4 11 2-10 PH5220 8042/10042/10054 31200732
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BOOM Figure 2-3 Second Boom Section Item Part Number Qty.
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BOOM Figure 2-4 Third Boom Section 8042/10042 2 3 4 12 9 5 7 6 8 9 13 9 7 14 7 1 5 6 11 2 10 11 2 PH5230 2-12 8042/10042/10054 31200732
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BOOM Figure 2-4 Third Boom Section Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 7117113 7082311 7111572 7096882 7082362 7082342 8307005 8303679 8526007 7096702 7079572 8303675 8303681 8307204 1 16 2 2 AR AR 16 6 AR 1 5 2 8 8 THIRD BOOM SECTION, (8042 & 10042) WEAR PAD INSERT WEAR PAD WEAR PAD SPACER, 0.62 SHIM, WEAR PAD, 0.13 SHIM, WEAR PAD, 0.
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BOOM Figure 2-4 Third Boom Section 10054 12 11 4 12 10 11 9 10 8 19 8 6 18 7 3 1 7 5 18 2 17 18 9 14 7 7 14 5 18 7 6 18 13 7 13 18 14 7 14 8 15 9 8 9 20 12 20 12 20 12 15 14 20 12 12 7 16 18 11 2-14 PH4392 8042/10042/10054 31200732
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BOOM Figure 2-4 Third Boom Section Item Part Number Qty.
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BOOM Figure 2-5 Fourth Boom Section 10054 4 5 6 22 7 8 20 19 19 11 16 17 15 22 15 14 3 11 20 18 12 21 2 17 15 1 3 16 17 9 17 7 23 8 24 3 4 13 24 4 10 17 3 7 8 24 4 PH5240 2-16 8042/10042/10054 31200732
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BOOM Figure 2-5 Fourth Boom Section Item Part Number Qty.
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BOOM Figure 2-6 Extend Chains 8042/10042 8 22 4 5 2 6 1 10 22 7 7 9 11 17 21 18 20 19 14 16 12 15 4 5 1 6 13 3 K1 PH5250 2-18 8042/10042/10054 31200732
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BOOM Figure 2-6 Extend Chains Item Part Number Qty.
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BOOM Figure 2-6 Extend Chains 10054 FOURTH SECTION 2-20 THIRD SECTION 8042/10042/10054 SECOND SECTION FIRST SECTION 31200732
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BOOM Figure 2-6 Extend Chains Item Part Number Qty.
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BOOM Figure 2-7 Retract Chains 8042/10042 8 15 4 7 2 7 16 3 5 6 17 18 19 9 12 14 13 4 1 3 5 6 10 11 K1 PH4423 2-22 8042/10042/10054 31200732
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BOOM Figure 2-7 Retract Chains Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 K1 31200732 Part Number Qty.
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BOOM Figure 2-7 Retract Chains 10054 SIDE THIRD SECTION FOURTH SECTION FRONT VIEW OF SECOND SECTION FIRST SECTION BOOM 8 7 2 8 7 7 4 2 4 3 5 6 9 3 5 6 7 9 14 16 17 13 15 20 18 19 4 1 3 5 6 4 12 1 10 11 21 3 5 6 10 21 11 K1 2-24 PH4442 8042/10042/10054 31200732
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BOOM Figure 2-7 Retract Chains Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 K1 31200732 Part Number Qty.
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BOOM Figure 2-8 Quick Attach 4 6 5 7 101 2 3 103 1 102 104 2-26 8042/10042/10054 31200732
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BOOM Figure 2-8 Quick Attach Item Part Number Qty. 7139864 7085552 7085562 7085571 7139863 8303638 8305619 8307104 1 1 1 1 1 1 1 1 QUICK ATTACH ASSY, (includes items 1 thru 7) TORSION SPRING LATCH SPACER QUICK ATTACH HEX HD CAPSCREW, 3/4-10X2-3/4 HEX LOCKNUT, 3/4-10 FLAT WASHER, 3/4 B 1 2 3 4 5 6 7 7118892 7118882 8310266 8310276 8526007 1 1 1 1 AR LOCK PIN ASSY, (includes items 101 thru 104) PIN SHANK BOLT EYE, 1/2-13X2 FLAT WASHER, 0.51X1.88X0.
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BOOM This Page Intentionally Left Blank 2-28 8042/10042/10054 31200732
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SECTION 3 ATTACHMENTS 31200732 8042/10042/10054
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Before S/N 0160051822 ATTACHMENTS Figure 3-1 Tilt Carriage 6 2 4 1 5 3 PY0431 3-2 8042/10042/10054 31200732
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Before S/N 0160051822 ATTACHMENTS Figure 3-1 Tilt Carriage Item 1 2 3 4 5 6 31200732 Part Number Qty.
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S/N 0160051822 & After ATTACHMENTS Figure 3-1 Tilt Carriage 3-4 8042/10042/10054 31200732
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S/N 0160051822 & After ATTACHMENTS Figure 3-1 Tilt Carriage Item 1 2 3 4 5 6 7 8 9 10 31200732 Part Number Qty.
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ATTACHMENTS Figure 3-2 Side Tilt Carriage 5 6 2 16 3 15 18 11 10 23 27 8 9 19 9 20 7 4 28 29 31 26 24 30 14 25 21 22 3 17 26 1 21 22 1 3-6 8042/10042/10054 PAP2971 31200732
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ATTACHMENTS Figure 3-2 Side Tilt Carriage Item 1 2 3 4 5 6 7 8 9 10 11 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 31200732 Part Number Qty.
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ATTACHMENTS Figure 3-3 50 In Side Shift Carriage 11 18 12 1 7 15 12 12 10 3 6 11 12 16 19 10 11 7 16 17 11 7 2 18 3 19 24 26 25 22 5 26 23 4 5 5 14 21 8 4 9 13 20 20 10 13 11 21 5 10 21 14 11 13 PV2031 3-8 8042/10042/10054 20 31200732
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ATTACHMENTS Figure 3-3 50 In Side Shift Carriage Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 K1 K2 31200732 Part Number Qty. 1001142790 NSS 70024535 70024536 70024123 70024537 NSS 70024538 NSS 70024540 70024541 70024542 70024543 70024544 NSS 70024551 70024552 70024553 70024554 70022997 70024555 91403413 8420055 91403414 8420053 70024550 1 1 1 2 2 2 1 3 1 Ref 4 8 4 4 2 1 4 4 2 2 8 8 1 1 1 1 2 70024545 70024546 1 1 Description Rev.
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ATTACHMENTS Figure 3-4 50 In Dual Fork Carriage 116 119 121 102 135 134 120 131 130 117 202 203 104 106 132 201 2 202 118 121 202 133 102 120 202 106 114 104 127 101 120 114 109 128 3 113 108 115 1 PH5130 3-10 8042/10042/10054 31200732
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ATTACHMENTS Figure 3-4 50 In Dual Fork Carriage Item Part Number Qty.
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ATTACHMENTS Figure 3-5 90 Degree Swing Carriage 27 17 12 21 22 21 14 18 20 18 20 18 20 14 17 27 28 36 5 1 11 11 6 35 2 31 37 3 4 26 33 3 4 25 34 30 19 38 18 32 6 7 20 28 13 29 24 23 29 1 6 1 11 2 11 5 PH5140 3-12 8042/10042/10054 31200732
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ATTACHMENTS Figure 3-5 90 Degree Swing Carriage Item 1 2 3 4 5 6 7 11 12 13 14 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 31200732 Part Number Qty.
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ATTACHMENTS Figure 3-6 Sheet Material Handler 1 2 3 4 7 5 107 6 106 101 102 103 104 105 PY1510 3-14 8042/10042/10054 31200732
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ATTACHMENTS Figure 3-6 Sheet Material Handler Item 1 2 3 4 5 6 7 101 102 103 104 105 106 107 31200732 Part Number Qty.
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ATTACHMENTS Figure 3-7 Forks PV1550 3-16 8042/10042/10054 31200732
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ATTACHMENTS Figure 3-7 Forks Item Part Number Qty. 2340037 2340045 2340038 2340039 2340046 1001092391 1001137512 6 2 2 2 2 2 2 N1 Note Ref N2 Note Ref 31200732 Description CUBING FORK, 48 IN X 2 IN X 2 IN, 11,640 LB PALLET FORK, 48 IN X 4 IN X 2.36 IN, 10,950 LB PALLET FORK, 48 IN X 5 IN X 2.36 IN, 13,700 LB DUAL TAPER FORK, 60 IN X 6 IN X 2.36 IN, 16,300 LB DUAL TAPER FORK, 60 IN X 7 IN X 1.75, IN, 10,800 LB DUAL TAPER FORK, 72 IN X 6 IN X 2 IN, 11,300 LB 90 IN FORK EXTENSION Rev.
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ATTACHMENTS Figure 3-8 Fork Mounted Platform 111 115 6 4 102 3 5 107 106 8 105 105 104 105 7 2 116 1 110 112 103 117 101 109 114 108 113 118 PY1640 3-18 8042/10042/10054 31200732
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ATTACHMENTS Figure 3-8 Fork Mounted Platform Item 1 2 3 4 5 6 7 8 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 31200732 Part Number Qty.
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ATTACHMENTS Figure 3-9 Lifting Hook NOTE: PALLET/LUMBER FORKS OF AN APPROPRIATE LOAD RATING MUST BE USED.
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ATTACHMENTS Figure 3-9 Lifting Hook Item Part Number Qty. 1 2 3 4 5 6 7 91565094 7029520 90554080 7029521 70020555 1001093171 NSS 1 2 1 1 1 2 1 31200732 Description LIFTING HOOK, (includes all items) HAIRPIN CLIP SLING HOOK CHAIN SHACKLE ASSY, 12,000 LB, (includes pin) SPRING BUSHING PIN S/N PLATE 8042/10042/10054 Rev.
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ATTACHMENTS Figure 3-10 Fork Pin Lock Installation 1 4 2 5 3 PY1651 3-22 8042/10042/10054 31200732
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ATTACHMENTS Figure 3-10 Fork Pin Lock Installation Item Part Number Qty. 1 2 3 4 5 1001093465 0240156 1001093273 1001093377 1001094830 1001094330 1 1 1 2 4 2 31200732 Description FORK PIN LOCK INSTALLATION, (includes all items) LH FORK PIN LOCK RH FORK PIN LOCK HITCH PIN CLAMP LANYARD 8042/10042/10054 Rev.
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ATTACHMENTS Figure 3-11 Buckets 1 2 PH4370 3-24 8042/10042/10054 31200732
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ATTACHMENTS Figure 3-11 Buckets Item Part Number Qty. 1 1001100822 1001100823 1001100824 NSS 1 1 1 1 2 31200732 Description 72 IN BUCKET, 1.0 YD³, (includes item 2) 96 IN BUCKET, 1.5 YD³, (includes item 2) 102 IN BUCKET, 2.0 YD³, (includes item 2) S/N PLATE 8042/10042/10054 Rev.
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ATTACHMENTS Figure 3-12 Grapple Bucket 3-26 8042/10042/10054 31200732
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ATTACHMENTS Figure 3-12 Grapple Bucket Item 1 2 3 4 5 6 7 8 9 10 11 12 13 Part Number Qty.
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ATTACHMENTS Figure 3-13 Truss Boom 2 3 PY1540 1 3-28 8042/10042/10054 31200732
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ATTACHMENTS Figure 3-13 Truss Boom Item Part Number Qty. 1 2 3 1001099902 1001099901 4110422 NSS NSS 1 1 2 1 1 31200732 Description 12 FT TRUSS BOOM, (includes all items) 15 FT TRUSS BOOM, (includes all items) WARNING SWINGING LOADS DECAL S/N PLATE TRUSS BOOM 8042/10042/10054 Rev.
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ATTACHMENTS Figure 3-14 12 Ft Truss Boom with Winch 1 2 2 22 3 4 7 8 25 5 23 6 8 24 9 10 22 12 11 21 13 20 19 17 16 18 15 PAP3441 3-30 8042/10042/10054 31200732
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ATTACHMENTS Figure 3-14 12 Ft Truss Boom with Winch Item 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 31200732 Part Number Qty.
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ATTACHMENTS Figure 3-15 8 Ft Mast 3 4 26 13 25 14 8 7 2 5 15 10 9 18 1 19 20 16 17 21 24 22 23 101 6 275 PSI 12 11 K1 K2 K3 K4 K5 43 45 46 47 3-32 PAP4080 8042/10042/10054 31200732
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ATTACHMENTS Figure 3-15 8 Ft Mast (Continued) 27 28 40 30 29 39 41 31 37 40 38 35 32 64 39 33 34 65 36 38 37 63 66 27 33 28 34 27 28 48 58 48 54 48 55 56 61 44 51 59 52 53 49 31200732 8042/10042/10054 60 62 PAP3740 50 3-33
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ATTACHMENTS Figure 3-15 8 Ft Mast Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 43 44 45 46 47 48 3-34 Part Number Qty.
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ATTACHMENTS Figure 3-15 8 Ft Mast (Continued) Item Part Number Qty. 49 50 51 52 53 54 55 56 58 59 60 61 62 63 64 65 66 101 70022936 70022937 70022949 70022950 70022942 70022952 91403414 91043126 70022939 91403413 91043125 70022935 70022946 70022949 70022980 70022998 70022990 NSS 1 1 2 2 1 1 1 1 1 1 1 1 1 4 2 4 1 1 K1 K2 70023925 70023005 1 1 K3 K4 K5 70023006 70023007 70023015 1 1 1 31200732 Description Rev.
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ATTACHMENTS This Page Intentionally Left Blank 3-36 8042/10042/10054 31200732
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SECTION 4 ENGINE & ATTACHING PARTS 31200732 8042/10042/10054
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ENGINE & ATTACHING PARTS Figure 4-1 Engine Installation IF EQUIPPED FOR ULS 106 105 102 103 104 101 7 1 5 107 18 2 8 1 6 19 15 12 14 10 7 13 20 21 1 4 8 2 1 6 16 17 11 9 12 10 13 3 PH5450 4-2 8042/10042/10054 31200732
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ENGINE & ATTACHING PARTS Figure 4-1 Engine Installation Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 101 102 103 104 105 106 107 31200732 Part Number Qty.
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ENGINE & ATTACHING PARTS Figure 4-1 Engine Installation IF EQUIPPED FOR LS 102 103 104 101 1 6 7 2 16 8 1 5 21 19 14 12 22 10 7 15 13 17 1 4 8 2 1 5 20 18 11 12 9 10 13 3 PH5850 4-4 8042/10042/10054 31200732
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ENGINE & ATTACHING PARTS Figure 4-1 Engine Installation Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 101 102 103 104 31200732 Part Number Qty. Description Rev.
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ENGINE & ATTACHING PARTS Figure 4-2 Cummins Engine IF EQUIPPED FOR ULS K1 K2 PAP26330 4-6 8042/10042/10054 31200732
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ENGINE & ATTACHING PARTS Figure 4-2 Cummins Engine Item K1 K2 31200732 Part Number Qty. 1001121233 1 70024274 70024275 70024276 70024277 70024278 70024279 70024280 70022842 70024281 70023812 70022846 70022844 70024284 70024588 70024589 70024590 70024627 70024628 70024629 70024630 70024623 7029947 1001150523 70024278 70023812 70022846 70024177 70024176 1001150526 70024278 70023812 70022846 70024177 70024176 8320265 7139077 70024284 1319726 Description Rev.
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ENGINE & ATTACHING PARTS Figure 4-2 Cummins Engine IF EQUIPPED FOR LS K1 K2 PAP26340 4-8 8042/10042/10054 31200732
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ENGINE & ATTACHING PARTS Figure 4-2 Cummins Engine Item K1 K2 31200732 Part Number Qty. 1001131343 1 70024285 70021849 70021850 8036204 70021584 70023565 70022842 70024286 70022846 70022844 70024156 1001150524 8036204 70022846 70024156 1101312 1101313 1001150525 8036204 70022846 70024156 1101312 1101313 8320265 7139077 1319726 Description Rev. B 1 1 1 1 1 1 1 1 1 1 1 CUMMINS ENGINE, QSB3.
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ENGINE & ATTACHING PARTS Figure 4-3 Fuel Tank & Lines IF EQUIPPED FOR ULS 201 13 5 15 21 18 17 15 17 20 22 5 20 14 13 9 12 5 14 19 17 8 5 16 5 17 16 10 101 5 10 1 2 9 8 5 11 301 5 12 20 PH5470 4-10 8042/10042/10054 31200732
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ENGINE & ATTACHING PARTS Figure 4-3 Fuel Tank & Lines Item 1 2 5 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 101 201 301 31200732 Part Number Qty. Description Rev.
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ENGINE & ATTACHING PARTS Figure 4-3 Fuel Tank & Lines IF EQUIPPED FOR LS 301 7 8 12 7 12 3 201 12 10 2 8 1 6 11 4 12 6 2 9 4 1 101 102 103 107 104 8 11 105 12 106 PH5870 12 4-12 105 108 8042/10042/10054 31200732
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ENGINE & ATTACHING PARTS Figure 4-3 Fuel Tank & Lines Item Part Number Qty. Description Rev.
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ENGINE & ATTACHING PARTS Figure 4-4 Radiator & Cooling Installation IF EQUIPPED FOR ULS 4-14 8042/10042/10054 31200732
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ENGINE & ATTACHING PARTS Figure 4-4 Radiator & Cooling Installation Item 1 2 3 4 5 6 7 8 10 11 12 14 15 16 17 18 19 20 21 22 23 24 25 26 101 102 103 104 201 202 203 204 205 206 207 208 210 211 212 214 215 216 217 218 31200732 Part Number Qty.
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ENGINE & ATTACHING PARTS Figure 4-4 Radiator & Cooling Installation (Continued) Item Part Number Qty. 301 8420213 2 4-16 Description Rev.
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ENGINE & ATTACHING PARTS Figure 4-4 Radiator & Cooling Installation (Continued) Item 31200732 Part Number Qty. Description 8042/10042/10054 Rev.
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ENGINE & ATTACHING PARTS Figure 4-4 Radiator & Cooling Installation IF EQUIPPED FOR LS 21 23 22 203 205 203 210 203 102 203 208 205 18 203 204 11 7 13 9 6 104 8 209 10 1 19 203 20 208 6 206 7 201 18 105 1 9 6 204 20 201 8 19 8 12 13 6 9 10 16 5 2 20 103 101 18 14 8 12 9 202 17 202 207 5 15 20 18 4-18 8042/10042/10054 2 PH5882 31200732
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ENGINE & ATTACHING PARTS Figure 4-4 Radiator & Cooling Installation Item 1 2 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 101 102 103 104 105 201 202 203 204 205 206 207 208 209 210 31200732 Part Number Qty.
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ENGINE & ATTACHING PARTS Figure 4-5 Air Cleaner Installation IF EQUIPPED FOR ULS 11 7 105 104 14 101 6 102 103 10 13 18 12 15 6 8 3 1 2 1 4 4-20 5 17 17 19 8042/10042/10054 6 16 9 PH5491 31200732
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ENGINE & ATTACHING PARTS Figure 4-5 Air Cleaner Installation Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 101 102 103 104 105 31200732 Part Number Qty.
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ENGINE & ATTACHING PARTS Figure 4-5 Air Cleaner Installation IF EQUIPPED FOR LS 13 4 5 2 10 3 101 1 103 6 102 12 104 8 7 105 9 4-22 8042/10042/10054 11 PH5900 31200732
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ENGINE & ATTACHING PARTS Figure 4-5 Air Cleaner Installation Item 1 2 3 4 5 6 7 8 9 10 11 12 13 101 102 103 104 105 31200732 Part Number Qty.
PAGE 110
ENGINE & ATTACHING PARTS Figure 4-6 Exhaust Installation IF EQUIPPED FOR ULS 15 9 7 8 7 7 12 11 13 1 14 10 1 14 6 104 103 101 102 1 2 1 14 4 1 2 103 4 1 14 101 102 4-24 PH5500 8042/10042/10054 31200732
PAGE 111
ENGINE & ATTACHING PARTS Figure 4-6 Exhaust Installation Item 1 2 4 6 7 8 9 10 11 12 13 14 15 101 102 103 104 31200732 Part Number Qty. 1001129497 Ref 0100011 0641507 4891500 1001127855 24921332 1001127856 1001127857 1001127858 1001128363 1001128364 1001128901 0791718 1001139846 AR 4 4 1 3 1 1 1 1 1 1 4 1 1001127864 Ref 0100011 0641607 4891600 1001127867 AR 4 4 1 Description Rev.
PAGE 112
ENGINE & ATTACHING PARTS Figure 4-6 Exhaust Installation IF EQUIPPED FOR LS 8 6 6 10 13 11 6 7 6 9 12 104 103 1 14 101 102 103 101 102 4-26 1 2 3 8042/10042/10054 PH5910 31200732
PAGE 113
ENGINE & ATTACHING PARTS Figure 4-6 Exhaust Installation Item 1 2 3 6 7 8 9 10 11 12 13 14 101 102 103 104 31200732 Part Number Qty. 1001131485 Ref 0100011 0641508 4891500 83683175 1001127858 1001131576 1001131577 1001131578 1001131772 1001131996 1001132154 0791718 AR 5 5 4 1 1 1 1 1 1 1 4 1001127864 Ref 0100011 0641607 4891600 1001127867 AR 4 4 1 Description Rev.
PAGE 114
ENGINE & ATTACHING PARTS Figure 4-7 Isolation Coupler IF EQUIPPED FOR ULS 1 2 K1 3 10 7 4 5 6 11 13 8 9 12 14 12 13 PH6070 4-28 8042/10042/10054 31200732
PAGE 115
ENGINE & ATTACHING PARTS Figure 4-7 Isolation Coupler Item Part Number Qty. Description Rev.
PAGE 116
ENGINE & ATTACHING PARTS Figure 4-7 Isolation Coupler IF EQUIPPED FOR LS 1 2 K1 3 7 6 5 4 8 15 10 9 11 14 12 13 12 14 PH4572 4-30 8042/10042/10054 31200732
PAGE 117
ENGINE & ATTACHING PARTS Figure 4-7 Isolation Coupler Item Part Number Qty.
PAGE 118
ENGINE & ATTACHING PARTS This Page Intentionally Left Blank 4-32 8042/10042/10054 31200732
PAGE 119
SECTION 5 DRIVE TRAIN 31200732 8042/10042/10054
PAGE 120
DRIVE TRAIN Figure 5-1 Drive Train Components 213 212 217 216 219 207 211 209 210 5 3 6 218 4 8 7 208 221 9 8 6 7 228 215 214 229 227 215 226 202 206 205 204 2 203 8042 5 4 3 220 10042 & 10054 101 102 6 8 7 9 201 206 214 10042 & 10054 101 102 1 105 215 K1 K2 214 104 222 103 215 203 223 224 8 6 225 7 PH5180 5-2 8042/10042/10054 31200732
PAGE 121
DRIVE TRAIN Figure 5-1 Drive Train Components Item 1 2 3 4 5 6 7 8 9 10 101 102 103 104 105 Part Number Qty. Description Rev.
PAGE 122
DRIVE TRAIN Figure 5-1 Drive Train Components (Continued) 5-4 Item Part Number Qty. Description Rev.
PAGE 123
DRIVE TRAIN Figure 5-1 Drive Train Components (Continued) Item 31200732 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 124
DRIVE TRAIN Figure 5-2 Front Axle 8042 10042 & 10054 5-6 8042/10042/10054 31200732
PAGE 125
DRIVE TRAIN Figure 5-2 Front Axle Item Part Number Qty.
PAGE 126
DRIVE TRAIN Figure 5-3 Front Axle - Input 1 1 3 2 4 5 6 7 10 8 9 PH4870 5-8 8042/10042/10054 31200732
PAGE 127
DRIVE TRAIN Figure 5-3 Front Axle - Input Item Part Number Qty.
PAGE 128
DRIVE TRAIN Figure 5-3 Front Axle - Input (Continued) Item Part Number Qty. 5 6 7 8 9 10 80304120 80304104 80304121 80304122 80304097 80304123 80304125 80304107 80304126 80304127 80304108 80304128 80304129 80304099 80304130 80304131 80304132 80304133 80304100 80304134 80304135 80304136 80304137 80304101 80304102 1319353 70022220 70022245 80304082 70022213 70022244 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5-10 Description Rev. RING, 16.84 RING, 16.86 RING, 16.88 RING, 16.
PAGE 129
DRIVE TRAIN Figure 5-3 Front Axle - Input (Continued) Item 31200732 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 130
DRIVE TRAIN Figure 5-4 Front Axle - Limited Slip Differential 7 7 6 6 5 8 5 3 9 4 10 9 1 10 6 6 7 7 2 12 13 11 3 4 2 PA3301 5-12 8042/10042/10054 31200732
PAGE 131
DRIVE TRAIN Figure 5-4 Front Axle - Limited Slip Differential Item Part Number Qty. 1 2 70023910 70022263 70022264 70022260 70022261 70022225 70022185 70022262 70022227 70022228 70023904 70022229 1 10 10 8 2 2 4 4 1 2 2 1 Ref 16 3 4 5 6 7 8 9 10 11 12 13 31200732 70022211 Description Rev. DIFFERENTIAL CASE O. CLUTCH DISC, 1.2 O. CLUTCH DISC, 1.3 I.
PAGE 132
DRIVE TRAIN Figure 5-5 Front Axle - Casing 105 103 106 102 103 106 23 104 106 22 20 7 6 21 19 9 8 10 11 4 18 12 16 15 13 107 17 5 4 1 14 16 12 14 21 13 20 101 2 15 9 10 11 1 3 8 7 5 PH4820 6 5-14 8042/10042/10054 31200732
PAGE 133
DRIVE TRAIN Figure 5-5 Front Axle - Casing Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 101 102 103 104 105 106 107 70022255 70022277 70022206 1319578 70022241 70022204 70022217 10731790 70022201 1319666 7027217 70022174 70022175 70022172 8036758 8036759 1319436 8036418 1319423 1321234 1321209 70022254 1001103619 70022173 70022177 70022184 70022181 70022180 70022178 70022210 2 1 28 4 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 2 2 1 3 1 1 2 2 2 1 4 31200732 Description Rev.
PAGE 134
DRIVE TRAIN Figure 5-6 Front Axle - M-Disc Brake 21 4 5 23 24 1 3 2 14 6 12 11 20 19 13 8 7 9 16 10 15 17 5 20 18 PA3321 5-16 8042/10042/10054 31200732
PAGE 135
DRIVE TRAIN Figure 5-6 Front Axle - M-Disc Brake Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 70022258 1319578 70022209 8036847 80304462 70022275 70022190 70022193 70022189 70022194 70022236 70022183 70022198 70022235 70022186 1319214 70022196 70022176 70022253 10731949 70022171 70022215 8036447 1319537 1319545 1319539 1319540 1319542 2 2 6 10 4 2 2 2 2 2 2 2 2 2 6 6 10 8 2 4 2 2 2 2 2 2 2 2 31200732 Description Rev.
PAGE 136
DRIVE TRAIN Figure 5-7 Front Axle - Brake 10 4 5 3 6 8 1 9 2 PA3331 5-18 8042/10042/10054 31200732
PAGE 137
DRIVE TRAIN Figure 5-7 Front Axle - Brake Item Part Number Qty. Description 1 2 3 4 5 6 7 8 9 10 70022199 70022252 70022251 70022191 70022192 70022195 70022215 70022248 70022202 2 2 2 2 2 2 2 14 14 Ref SNAP RING WASHER PISTON PISTON PACKING ROD SEAL CUP SPRING SCREW PLUG, (not shown) PRESSURE PIN O-RING BRAKE HOUSING, (see Figure 5-6 for details) 31200732 8042/10042/10054 Rev.
PAGE 138
DRIVE TRAIN Figure 5-8 Front Axle - Joint Housing 11 12 13 4 14 12 3 15 8 3 6 4 5 19 18 27 10 7 9 25 1 2 25 26 5 6 24 23 21 20 22 16 17 17 PA3341 5-20 8042/10042/10054 31200732
PAGE 139
DRIVE TRAIN Figure 5-8 Front Axle - Joint Housing Item Part Number Qty.
PAGE 140
DRIVE TRAIN Figure 5-9 Front Axle - Planetary Drive 2 9 4 10 1 5 8 6 7 3 PA3351 5-22 8042/10042/10054 31200732
PAGE 141
DRIVE TRAIN Figure 5-9 Front Axle - Planetary Drive Item Part Number Qty. 1 70022242 70022274 70022239 70022278 70022281 70022273 70022283 70022279 70022243 70022271 70022785 70023330 70022197 80304227 1319578 70022207 1 1 2 2 2 2 1 1 4 3 4 3 4 3 2 4 Ref 2 3 4 5 6 7 8 9 10 31200732 Description Rev.
PAGE 142
DRIVE TRAIN Figure 5-10 Rear Axle 5-24 8042/10042/10054 31200732
PAGE 143
DRIVE TRAIN Figure 5-10 Rear Axle Item Part Number Qty.
PAGE 144
DRIVE TRAIN Figure 5-11 Rear Axle - Input 9 8 7 10 6 5 4 2 3 1 PH4880 5-26 8042/10042/10054 31200732
PAGE 145
DRIVE TRAIN Figure 5-11 Rear Axle - Input Item Part Number Qty.
PAGE 146
DRIVE TRAIN Figure 5-11 Rear Axle - Input (Continued) Item Part Number Qty. 5 6 7 8 9 10 80304119 80304120 80304104 80304121 80304122 80304097 80304123 80304125 80304107 80304126 80304127 80304108 80304128 80304129 80304099 80304130 80304131 80304132 80304133 80304100 80304134 80304135 80304136 80304137 80304101 80304102 1319353 70022220 70022245 80304082 70022213 70022244 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5-28 Description Rev. RING, 16.82 RING, 16.84 RING, 16.
PAGE 147
DRIVE TRAIN Figure 5-11 Rear Axle - Input (Continued) Item 31200732 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 148
DRIVE TRAIN Figure 5-12 Rear Axle - Differential 7 2 6 7 6 4 9 3 5 10 1 3 4 5 8 11 9 10 6 6 7 7 PA4700 5-30 8042/10042/10054 31200732
PAGE 149
DRIVE TRAIN Figure 5-12 Rear Axle - Differential Item Part Number Qty. 1 2 3 4 70022229 70023910 70022284 70023401 70022285 70023402 70022225 70023403 70022185 70022262 70022227 70022228 70023904 70022211 1 1 2 2 2 2 2 4 4 4 1 2 2 16 5 6 7 8 9 10 11 31200732 Description Rev.
PAGE 150
DRIVE TRAIN Figure 5-13 Rear Axle - Casing 104 106 103 106 102 12 103 13 106 15 16 105 14 9 10 11 19 20 101 7 6 8 5 4 17 107 23 1 12 16 14 4 18 13 20 9 10 11 19 4 2 15 22 1 21 3 8 7 5 6 PH4830 5-32 8042/10042/10054 31200732
PAGE 151
DRIVE TRAIN Figure 5-13 Rear Axle - Casing Item Part Number Qty.
PAGE 152
DRIVE TRAIN Figure 5-14 Rear Axle - M-Disc Brake 21 4 5 23 24 1 3 2 14 6 12 11 20 19 13 8 7 9 16 10 15 17 5 20 18 PA3321 5-34 8042/10042/10054 31200732
PAGE 153
DRIVE TRAIN Figure 5-14 Rear Axle - M-Disc Brake Item Part Number Qty.
PAGE 154
DRIVE TRAIN Figure 5-15 Rear Axle - Joint Housing 11 12 13 4 14 12 3 15 8 3 6 4 5 19 18 27 10 7 9 25 1 2 25 26 5 6 24 23 21 20 22 16 17 17 PA3341 5-36 8042/10042/10054 31200732
PAGE 155
DRIVE TRAIN Figure 5-15 Rear Axle - Joint Housing Item Part Number Qty.
PAGE 156
DRIVE TRAIN Figure 5-16 Rear Axle - Planetary Drive 2 9 4 10 1 5 8 6 7 3 PA3351 5-38 8042/10042/10054 31200732
PAGE 157
DRIVE TRAIN Figure 5-16 Rear Axle - Planetary Drive Item Part Number Qty. 1 2 70022242 70022784 70022239 70022281 70022283 70022243 70022785 70022197 70023404 1319578 70022207 1 2 2 2 1 3 4 4 2 2 4 Ref 3 4 5 6 7 8 9 10 31200732 Description Rev.
PAGE 158
DRIVE TRAIN Figure 5-17 ZF Transmission Installation 3 10 9 11 5 12 8 6 13 2 4 1 7 5 2 4 1 6 8 7 PH5380 5-40 8042/10042/10054 31200732
PAGE 159
DRIVE TRAIN Figure 5-17 ZF Transmission Installation Item 1 2 3 4 5 6 7 8 9 10 11 12 13 31200732 Part Number Qty. Description Rev.
PAGE 160
DRIVE TRAIN Figure 5-18 ZF Transmission - Engine Connection & Convertor 10 11 2 12 14 7 4 8 13 9 5-42 1 5 6 15 3 8042/10042/10054 PH5360 31200732
PAGE 161
DRIVE TRAIN Figure 5-18 ZF Transmission - Engine Connection & Convertor Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1319203 1319204 10732095 10731702 1319213 70023482 1319209 1319210 8036021 8036022 10731748 10731751 1319211 1319205 70023483 1 4 4 8 1 1 1 1 1 1 12 12 1 1 2 31200732 Description Rev. DIAPHRAGM HEX HD CAPSCREW, M10X18 WASHER, 10.
PAGE 162
DRIVE TRAIN Figure 5-19 ZF Transmission - Input Shafts 1 3 2 4 5 6 7 8 PH3390 5-44 8042/10042/10054 31200732
PAGE 163
DRIVE TRAIN Figure 5-19 ZF Transmission - Input Shafts Item Part Number Qty. 1 2 3 4 5 6 7 8 8036023 1319557 1319558 1319563 10731913 80304405 1319565 1319566 1 1 1 1 1 1 1 1 31200732 Description Rev.
PAGE 164
DRIVE TRAIN Figure 5-20 ZF Transmission - Gearbox Housing 1 6 10 7 8 11 9 23 2 5 4 3 18 17 16 17 16 17 18 19 17 16 18 18 18 17 20 12 17 16 16 21 18 14 18 15 22 PH3401 13 5-46 8042/10042/10054 31200732
PAGE 165
DRIVE TRAIN Figure 5-20 ZF Transmission - Gearbox Housing Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 8036024 8036025 1319569 1319570 1319571 10731744 1319574 1319575 1319576 1319577 1319569 1319578 8036026 70023885 1319582 1319583 1319584 1319585 1319586 1319587 8036027 8036028 1319590 1 1 36 6 2 1 1 1 1 6 23 1 1 1 2 6 6 11 1 1 1 1 1 31200732 Description Rev.
PAGE 166
DRIVE TRAIN Figure 5-21 ZF Transmission - Coupling Group 1 4 1 2 5 3 17 15 17 8 6 9 7 14 10 11 12 13 16 12 13 7 PH3410 5-48 8042/10042/10054 31200732
PAGE 167
DRIVE TRAIN Figure 5-21 ZF Transmission - Coupling Group 1 Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 1319591 1319592 1319593 1319594 1319595 1319596 10731845 7026758 7026759 7026760 1319600 1319601 1319602 1319603 1319604 1319605 1319606 1319607 1319608 1319609 1319610 1319611 1319612 1 1 1 1 5 1 2 12 12 1 1 1 1 1 1 2 2 1 1 1 1 1 2 12 13 14 15 16 17 31200732 Description Rev. COUPLING PISTON O-RING O-RING CUP SPRING SHIM, 2 RETAINING RING LIN. CLUTCH DISC O.
PAGE 168
DRIVE TRAIN Figure 5-22 ZF Transmission - Coupling Group 2 2 4 1 3 17 15 17 9 6 5 7 8 14 12 13 16 12 13 7 10 11 PH3420 5-50 8042/10042/10054 31200732
PAGE 169
DRIVE TRAIN Figure 5-22 ZF Transmission - Coupling Group 2 Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 1319613 8036029 1319593 1319594 1319595 1319596 10731845 7026758 7026759 7026760 1319600 1319601 1319602 1319603 1319604 1319605 1319606 1319614 1319615 8036190 7029532 7029533 1319612 1 1 1 1 5 1 2 8 8 1 1 1 1 1 1 2 2 1 1 1 1 1 2 12 13 14 15 16 17 31200732 Description Rev. COUPLING PISTON O-RING O-RING CUP SPRING SHIM, 2 RETAINING RING, 40X1.75 LIN. CLUTCH DISC O.
PAGE 170
DRIVE TRAIN Figure 5-23 ZF Transmission - Coupling Group 3 5 12 14 15 7 6 13 8 9 11 10 1 16 17 17 3 2 5-52 4 PH3430 8042/10042/10054 31200732
PAGE 171
DRIVE TRAIN Figure 5-23 ZF Transmission - Coupling Group 3 Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 1319616 8036029 1319593 1319594 1319595 1319617 1319618 7026758 7026759 7026760 1319600 1319601 1319602 1319603 1319604 1319619 1319620 1319621 1319622 1319623 1319624 1319625 1319626 1319627 1319628 1319629 1319630 1319631 1319632 8036190 7029532 7029533 1319633 1319612 1 1 1 1 5 1 1 8 8 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 12 13 14 15 16 17 31200732 Description Rev.
PAGE 172
DRIVE TRAIN Figure 5-24 ZF Transmission - Coupling Group 4 1 15 2 4 3 17 17 8 6 5 7 9 14 10 11 7 12 13 16 12 13 PH3440 5-54 8042/10042/10054 31200732
PAGE 173
DRIVE TRAIN Figure 5-24 ZF Transmission - Coupling Group 4 Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 1319634 8036029 1319593 1319594 1319595 1319596 10731845 7026758 7026759 7026760 1319600 1319601 1319602 1319603 1319604 1319605 1319606 1319635 1319615 1319636 1319612 1 1 1 1 5 1 2 8 8 1 1 1 1 1 1 2 2 1 1 1 2 12 13 14 15 16 17 31200732 Description Rev. COUPLING PISTON O-RING O-RING CUP SPRING SHIM, 2 RETAINING RING, 40X1.75 LIN. CLUTCH DISC O. CLUTCH DISC END SHIM SNAP RING, 4 SNAP RING, 3.
PAGE 174
DRIVE TRAIN Figure 5-25 ZF Transmission - Reversing Gear Group 1 2 4 1 3 17 15 17 8 9 5 12 10 11 6 13 14 16 7 PH3450 5-56 8042/10042/10054 31200732
PAGE 175
DRIVE TRAIN Figure 5-25 ZF Transmission - Reversing Gear Group 1 Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 1319637 8036029 1319593 1319594 1319595 1319617 1319618 7026758 7026759 7026760 1319600 1319601 1319602 1319603 1319604 1319638 1319620 1319621 1319622 1319623 1319624 1319625 1319626 1319627 1319628 1319629 1319630 1319631 1319632 1319615 1319636 1319612 1 1 1 1 7 1 1 11 11 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 12 13 14 15 16 17 31200732 Description Rev.
PAGE 176
DRIVE TRAIN Figure 5-26 ZF Transmission - Reversing Gear Group 2 2 4 1 15 3 17 17 9 8 5 13 6 10 7 14 16 12 11 PH3460 5-58 8042/10042/10054 31200732
PAGE 177
DRIVE TRAIN Figure 5-26 ZF Transmission - Reversing Gear Group 2 Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 1319639 8036029 1319593 1319594 1319595 1319617 1319618 7026758 7026759 7026760 1319600 1319601 1319602 1319603 1319604 1319638 1319620 1319621 1319622 1319623 1319624 1319625 1319626 1319627 1319628 1319629 1319630 1319631 1319632 1319608 1319636 1319612 1 1 1 1 7 1 1 11 11 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 12 13 14 15 16 17 31200732 Description Rev.
PAGE 178
DRIVE TRAIN Figure 5-27 ZF Transmission - Output 8 9 11 12 2 10 3 14 15 13 4 7 5 6 1 3 2 8 9 10 11 12 PH3470 5-60 8042/10042/10054 31200732
PAGE 179
DRIVE TRAIN Figure 5-27 ZF Transmission - Output Item Part Number Qty. 1 2 3 4 8036030 1319641 7027273 NSS 70020430 70020431 1319643 8036031 1319646 1319647 10839156 1319648 1319649 10731959 8036032 1319633 8036190 7029532 7029533 1 2 2 1 1 1 1 1 5 2 1 2 2 4 1 1 1 1 1 5 6 7 8 9 10 11 12 13 14 15 31200732 Description Rev.
PAGE 180
DRIVE TRAIN Figure 5-28 ZF Transmission - Control Unit 11 7 8 6 2 1 9 6 10 8 12 5 3 4 PH5370 5-62 8042/10042/10054 31200732
PAGE 181
DRIVE TRAIN Figure 5-28 ZF Transmission - Control Unit Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 1319650 8036033 10732072 10732071 1319652 1319661 70020425 7029037 1319659 70020426 1 1 1 1 1 19 1 19 43 1 Ref Ref 31200732 Description Rev. GASKET DUCT PLATE COMPRESSION SPRING BALL ORIFICE WASHER, 6.4 INTERM. SHEET HEX HD CAPSCREW, M6X60 TORX SCREW, M8X30 INTERM.
PAGE 182
DRIVE TRAIN Figure 5-29 ZF Transmission - Valve Housing Assembly 38 37 39 40 41 20 34 20 36 35 30 30 32 31 30 31 32 15 6 4 23 31 7 33 21 24 22 33 28 33 29 16 32 27 26 25 13 5 1 3 2 14 8 9 10 17 20 19 18 11 12 PH3490 5-64 8042/10042/10054 31200732
PAGE 183
DRIVE TRAIN Figure 5-29 ZF Transmission - Valve Housing Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 31200732 Part Number Qty.
PAGE 184
DRIVE TRAIN Figure 5-29 ZF Transmission - Valve Housing Assembly (Continued) Item Part Number Qty. 41 10731709 1 5-66 Description Rev.
PAGE 185
DRIVE TRAIN Figure 5-29 ZF Transmission - Valve Housing Assembly (Continued) Item 31200732 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 186
DRIVE TRAIN Figure 5-30 ZF Transmission - Valve Block Assembly 11 12 10 9 4 6 4 4 6 6 5 2 5 5 2 2 3 3 3 1 13 14 8 7 5-68 8042/10042/10054 PH3500 31200732
PAGE 187
DRIVE TRAIN Figure 5-30 ZF Transmission - Valve Block Assembly Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 70020427 1319709 1319710 1319696 1319702 10732063 1319703 1319711 1319707 1319712 1319713 1319714 1319715 1319670 10731709 1 1 3 3 3 3 3 1 1 1 1 9 9 3 3 31200732 Description Rev.
PAGE 188
DRIVE TRAIN Figure 5-31 ZF Transmission - Oil Pump & Filter 3 7 6 5 4 8 9 1 2 3 12 10 13 11 14 15 PH3510 5-70 8042/10042/10054 31200732
PAGE 189
DRIVE TRAIN Figure 5-31 ZF Transmission - Oil Pump & Filter Item Part Number Qty. 1 1319718 7029417 8036250 1319719 1319720 1319721 1319722 1319723 1319724 1319725 1319726 8036041 8036042 1319585 1319582 70023885 1 1 1 2 1 1 1 1 1 4 1 1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 31200732 Description Rev.
PAGE 190
DRIVE TRAIN Figure 5-32 Fender Installation 102 103 105 5 3 1 4 101 1 105 104 2 2 PH5390 5-72 8042/10042/10054 31200732
PAGE 191
DRIVE TRAIN Figure 5-32 Fender Installation Item Part Number Qty.
PAGE 192
DRIVE TRAIN Figure 5-33 Wheel Assembly 8042 5-74 8042/10042/10054 31200732
PAGE 193
DRIVE TRAIN Figure 5-33 Wheel Assembly Item Part Number Qty. 4520471 7138660 1 2 7138661 2 4520472 7139161 1 2 7139162 2 1001120935 1001100324 Description Rev. PNEUMATIC TIRE SET, 15.50-25, G-2, (includes items 1 & 2) PNEUMATIC TIRE & WHEEL ASSY, (right side), 15.50-25, G-2, (includes items 3 thru 5) PNEUMATIC TIRE & WHEEL ASSY, (left side), 15.50-25, G-2, (includes items 3 thru 5) B D FOAM TIRE SET, 15.5-25, G-2, 600 lb, (includes items 1 & 2) FOAM TIRE & WHEEL ASSY, (right side), 15.
PAGE 194
DRIVE TRAIN Figure 5-33 Wheel Assembly 10042 & 10054 5-76 8042/10042/10054 31200732
PAGE 195
DRIVE TRAIN Figure 5-33 Wheel Assembly Item Part Number Qty. Description Rev. 4520535 7138662 1 2 B F 7138663 2 PNEUMATIC TIRE SET, 17.50-25, G-2, (includes items 1 & 2) PNEUMATIC TIRE & WHEEL ASSY, (right side), 17.50-25, G-2, (includes items 3 thru 5) PNEUMATIC TIRE & WHEEL ASSY, (left side), 17.50-25, G-2, (includes items 3 thru 5) 4520536 7139163 1 1 2 B D 7139164 2 FOAM TIRE SET, 17.50-25, G-2, 785 lb, (includes items 1 & 2) FOAM TIRE & WHEEL ASSY, (right side), 17.
PAGE 196
DRIVE TRAIN This Page Intentionally Left Blank 5-78 8042/10042/10054 31200732
PAGE 197
SECTION 6 CAB 31200732 8042/10042/10054
PAGE 198
CAB Figure 6-1 Cab Installation 14 17 15 16 13 12 10 11 18 19 26 1 2 1 2 23 22 25 24 21 8 3 9 7 20 6 4 6 5 5 PAP26000 6-2 8042/10042/10054 31200732
PAGE 199
CAB Figure 6-1 Cab Installation Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 31200732 Part Number Qty. Description Rev.
PAGE 200
CAB Figure 6-2 Cab Assembly 6-4 8042/10042/10054 31200732
PAGE 201
CAB Figure 6-2 Cab Assembly Item 1 2 3 4 5 6 7 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 101 31200732 Part Number Qty.
PAGE 202
CAB Figure 6-2 Cab Assembly (Continued) 6-6 Item Part Number Qty. 102 103 104 105 106 7302073 1001129610 7302076 7302077 8303034 1 1 1 1 20 K1 K2 8036199 8036198 1 1 Description Rev.
PAGE 203
CAB Figure 6-2 Cab Assembly (Continued) Item 31200732 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 204
Before S/N 0160050422 excluding 0160050419 CAB Figure 6-3 Cab Door Assembly 37 38 34 40 37 32 35 37 39 27 33 40 30 29 37 37 38 28 31 9 14 40 3 2 18 36 17 7 37 41 21 20 21 4 5 16 11 23 26 19 6 22 1 13 15 8 25 10 21 24 2 2 12 PH5970 6-8 8042/10042/10054 31200732
PAGE 205
Before S/N 0160050422 excluding 0160050419 CAB Figure 6-3 Cab Door Assembly Item Part Number Qty.
PAGE 206
S/N 0160050422 & After including 0160050419 CAB Figure 6-3 Cab Door Assembly 214 221 202 1 311 302 305 314 312 202 308 313 306 307 301 214 221 2 203 314 310 305 203 203 221 316 202 313 214 304 302 303 217 203 101 306 208 215 207 201 218 209 204 211 205 206 219 222 220 PAP28801 6-10 8042/10042/10054 31200732
PAGE 207
S/N 0160050422 & After including 0160050419 CAB Figure 6-3 Cab Door Assembly Item 1 2 101 201 202 203 204 205 206 207 208 209 211 213 214 215 217 218 219 220 221 222 301 302 303 304 305 306 307 308 310 311 312 313 314 315 316 31200732 Part Number Qty.
PAGE 208
CAB Figure 6-4 Soft Cab Enclosure 11 1 10 7 2 9 3 9 5 7 4 12 7 4 8 6 13 PH3270 6-12 8042/10042/10054 31200732
PAGE 209
CAB Figure 6-4 Soft Cab Enclosure Item 1 2 3 4 5 6 7 8 9 10 11 12 13 31200732 Part Number Qty. 7139250 7139444 7138958 7139316 7139299 7138951 7139298 8035490 8310529 8035523 7139290 7139293 7139292 7139294 7139295 7139296 1 1 1 1 1 1 1 8 5 1 1 1 1 1 1 3 Description SOFT CAB ENCLOSURE KIT, (includes all items) WINDSHIELD SKYLIGHT KIT, (includes items 2 thru 9) SKYLIGHT GLASS UPPER WINDSHIELD CLIP BLACK BULB SEAL, 0.22X.35X14.
PAGE 210
CAB Figure 6-5 Wipers 39 40 41 42 34 33 38 35 1 3 36 4 37 11 10 12 5 13 2 9 6 27 28 17 16 32 15 20 31 22 21 24 23 29 26 18 14 7 30 19 8 25 103 108 105 104 109 106 101 102 39 40 41 107 PH5950 6-14 8042/10042/10054 31200732
PAGE 211
CAB Figure 6-5 Wipers Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 101 102 103 104 31200732 Part Number Qty.
PAGE 212
CAB Figure 6-5 Wipers (Continued) Item Part Number Qty. 105 106 107 108 109 8035499 1001081310 8036102 8035496 8036103 1 1 2 1 1 6-16 Description Rev.
PAGE 213
CAB Figure 6-5 Wipers (Continued) Item 31200732 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 214
CAB Figure 6-6 Operators Seat 2 1 103 102 101 5 4 3 6 7 102 101 K1 PH4534 6-18 8042/10042/10054 31200732
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CAB Figure 6-6 Operators Seat Item Part Number Qty. Description Rev.
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CAB Figure 6-7 Cab Heater IF EQUIPPED FOR ULS IF EQUIPPED FOR LS 111 105 105 215 101 114 109 103 107 TO ENGINE 15 31 106 TO ENGINE 29 32 110 104 105 113 110 214 105 113 101 114 DASH PANEL 19 CAB FLOOR 6 20 34 26 3 11 33 13 16 23 28 17 22 12 30 21 24 27 25 14 105 105 110 18 K1 111 PA5070 6-20 8042/10042/10054 31200732
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CAB Figure 6-7 Cab Heater Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 101 103 104 105 106 107 109 31200732 Part Number Qty.
PAGE 218
CAB Figure 6-7 Cab Heater (Continued) Item Part Number Qty. 110 1001100225 1001100225 1001122559 8360005 1001133874 1001120819 1 2 1 1 1 1 Ref Ref 7148100 1 111 113 114 214 215 K1 6-22 Description Rev.
PAGE 219
CAB Figure 6-7 Cab Heater (Continued) Item 31200732 Part Number Qty. Description 8042/10042/10054 Rev.
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CAB This Page Intentionally Left Blank 6-24 8042/10042/10054 31200732
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SECTION 7 CONTROLS 31200732 8042/10042/10054
PAGE 222
CONTROLS Figure 7-1 Brake 8 9 10 11 6 7 2 3 11 4 2 3 3 5 5 3 4 1 PH5280 7-2 8042/10042/10054 31200732
PAGE 223
CONTROLS Figure 7-1 Brake Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 1001103113 8303658 8307206 7129521 8305644 91513180 91511145 8303755 8307023 1 2 4 2 2 2 1 4 4 Ref Ref 31200732 Description Rev. BRAKE PEDAL HEX HD CAPSCREW, 1/2-13X2, GR5 FLAT WASHER, 1/2 BRAKE PEDAL PIVOT HEX LOCKNUT, 1/2-13 ACTUATOR TIE BAR HEX HD CAPSCREW, M10X30mm, GR8.
PAGE 224
CONTROLS Figure 7-2 Accelerator 1 3 4 5 2 PH5290 7-4 8042/10042/10054 31200732
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CONTROLS Figure 7-2 Accelerator Item Part Number Qty. 1 2 3 4 5 1001129813 1001129870 3576442 8303745 8307106 8310725 1 1 1 4 4 3 31200732 Description THROTTLE PEDAL ADAPTOR ASSY, (includes items 1 thru 5) THROTTLE PEDAL, (accelerator) THROTTLE ADAPTOR PLATE HEX HD CAPSCREW, 5/16-18X5/8, GR5 PLAIN WASHER, 5/16 BUTTON HEAD CAPSCREW, 1/4-20X1-1/4 8042/10042/10054 Rev.
PAGE 226
CONTROLS Figure 7-3 Steering Column 1 3 2 4 5 6 7 7 PH5300 7 7-6 8042/10042/10054 31200732
PAGE 227
CONTROLS Figure 7-3 Steering Column Item Part Number Qty. 1 2 3 4 5 6 7138878 8305916 7138836 8303534 8307005 7138833 7029367 1600429 1 1 1 4 4 1 1 1 7 31200732 Description Rev. STEERING WHEEL CAP WITH HORN SWITCH STEERING COLUMN NUT, (torque to 50 lb-ft/68 Nm) STEERING WHEEL FLANGE HD CAPSCREW, #10-16X1-1/4, (torque to 13 lb-ft/18 Nm) LOCKWASHER, 3/8 STEERING COLUMN HORN BRUSH KIT TRANSMISSION RANGE SELECTOR SHIFTER, (includes mounting hardware), (torque to 25 in-lb/2.
PAGE 228
CONTROLS Figure 7-4 Boom Control 2 4 3 1 5 12 8 8 7 7 10 11 6 PH3311 9 PH3310 7-8 8042/10042/10054 31200732
PAGE 229
CONTROLS Figure 7-4 Boom Control Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 8224045 8580110 8160419 8310143 8310144 1001132551 8301443 8302470 1 1 1 4 4 2 2 2 Ref 2 6 AR 31200732 8630021 4812300 0100011 Description JOYSTICK WITH GATE, (includes items 2 & 3) KNOB BOOT TRUSS HD CAPSCREW, 1/4X1 PROP TEE NUT CONTROL CABLE CLEVIS PIN, 3/16X1 HAIR PIN, 3/32 MAIN CONTROL VALVE, (see Figure 9-9 for details) O-RING FLAT WASHER, M16 LOCTITE® 242™, (apply to item 6) 8042/10042/10054 Rev.
PAGE 230
CONTROLS Figure 7-5 Frame Level & Attachment Tilt Control 5 2 3 1 6 4 8 7 14 11 11 10 13 9 PH3321 12 7-10 8042/10042/10054 31200732
PAGE 231
CONTROLS Figure 7-5 Frame Level & Attachment Tilt Control Item Part Number Qty.
PAGE 232
CONTROLS Figure 7-6 Auxiliary Control 5 4 2 3 1 6 8 7 10 9 12 13 11 14 15 17 16 PA3111 7-12 8042/10042/10054 31200732
PAGE 233
CONTROLS Figure 7-6 Auxiliary Control Item Part Number Qty.
PAGE 234
CONTROLS This Page Intentionally Left Blank 7-14 8042/10042/10054 31200732
PAGE 235
SECTION 8 HYDRAULIC CIRCUITS 31200732 8042/10042/10054
PAGE 236
HYDRAULIC CIRCUITS Figure 8-1 Supply Circuit 207 406 101 404 405 403 204 103 201 402 107 108 102 109 110 101 102 205 206 103 107 111 206 203 202 201 110 109 112 108 105 501 502 10042 & 10054 401 IF EQUIPPED WITH RED GEAR PUMP 8444228 402 407 404 409 101 402 405 401 408 103 106 IF EQUIPPED WITH BLACK GEAR PUMP 8444230 TO POWER STEERING TO SERVICE BRAKE 106 104 101 301 402 404 407 103 409 101 405 408 401 302 TO STABIL-TRAK 402 106 IF EQUIPPED WITH GRAY GEAR PUMP 1001135002 603
PAGE 237
HYDRAULIC CIRCUITS Figure 8-1 Supply Circuit Item Part Number Qty.
PAGE 238
HYDRAULIC CIRCUITS Figure 8-2 Dump Circuit IF EQUIPPED FOR ULS 9 6 13 3 8 5 12 11 651 14 12 13 6 111 201 5 101 15 12 13 56 7 11 13 12 6 5 14 4 15 10 17 503 504 651 1 2 106 652 301 TO SERVICE BRAKE TO STABIL-TRAK 105 108 201 601 102 402 109 401 TO MAIN CONTROL VALVE 107 101 101 110 110 104 502 302 103 108 501 16 110 104 101 104 IF EQUIPPED WITH RED GEAR PUMP 8444228 8-4 IF EQUIPPED WITH BLACK GEAR PUMP 8444230 8042/10042/10054 IF EQUIPPED WITH GRAY GEAR PUMP 10011
PAGE 239
HYDRAULIC CIRCUITS Figure 8-2 Dump Circuit (Continued) IF EQUIPPED FOR LS 652 651 111 201 101 15 5 12 13 14 503 7 651 4 5 12 504 1 10 2 10 103 105 108 4 502 7 106 301 TO SERVICE BRAKE TO STABIL-TRAK 108 402 109 501 13 401 302 201 601 102 TO MAIN CONTROL VALVE 107 101 101 110 110 104 110 104 101 104 IF EQUIPPED WITH RED GEAR PUMP 8444228 31200732 IF EQUIPPED WITH BLACK GEAR PUMP 8444230 8042/10042/10054 IF EQUIPPED WITH GRAY GEAR PUMP 1001135002 PH6100 8-5
PAGE 240
HYDRAULIC CIRCUITS Figure 8-2 Dump Circuit Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 101 102 103 104 105 106 107 108 109 110 111 201 301 302 401 402 8-6 Part Number Qty. Description Rev.
PAGE 241
HYDRAULIC CIRCUITS Figure 8-2 Dump Circuit (Continued) Item 501 502 503 504 601 651 652 31200732 Part Number Qty. 8303704 8307005 2220602 Ref Ref 4 4 1 Ref Ref Description Rev.
PAGE 242
HYDRAULIC CIRCUITS Figure 8-3 Steer Select Circuit PORT “B” PORT “P” PORT “A” PORT “T” TO OUTRIGGERS TO FR E AM LE VE L PORT “C” PORT “PS” “T” “L” “R” “P” TO BRAKE PORT “L” PORT “LS” PORT “R” PORT “T” PORT “P” 8-8 8042/10042/10054 31200732
PAGE 243
HYDRAULIC CIRCUITS Figure 8-3 Steer Select Circuit Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 2716672 2220500 2716708 2716673 2716696 2716706 8760237 2716671 2716705 2220683 8307004 8310009 8750016 8769128 1 6 1 2 4 1 4 1 1 1 1 1 1 1 Ref Ref Ref Ref 1 1 1 1 Ref Ref 1 1 1 3 1 1 Ref 31200732 2716661 2220833 2220999 2220385 1001146563 8760140 2220385 2220373 2220474 2220596 Description Rev.
PAGE 244
HYDRAULIC CIRCUITS Figure 8-4 Service Brake Circuit 9 45 11 6 29 PORT “PB” 28 27 32 30 3 2 26 PORT “T” TO OUTRIGGERS 10 10042 & 10054 44 8 46 45 50 48 17 TO POWER STEERING PORT “P” 47 49 26 18 10 22 24 35 34 23 39 12 13 8 24 36 24 40 34 37 35 42 38 2 4 PORT “P” 21 11 9 PORT “LS” 33 PORT “T” 41 34 35 17 14 13 15 16 16 7 2 6 6 3 2 2 16 43 PH5741 8-10 8042/10042/10054 31200732
PAGE 245
HYDRAULIC CIRCUITS Figure 8-4 Service Brake Circuit Item Part Number Qty.
PAGE 246
HYDRAULIC CIRCUITS Figure 8-5 Lift Cylinder Circuit 8-12 8042/10042/10054 31200732
PAGE 247
HYDRAULIC CIRCUITS Figure 8-5 Lift Cylinder Circuit Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 2716675 2716654 2716655 2220375 2220695 8750026 8750017 8750040 2220578 8770157 Ref 2 1 1 2 2 1 2 1 1 1 Ref 31200732 Description Rev.
PAGE 248
HYDRAULIC CIRCUITS Figure 8-6 Extend/Retract Cylinder Circuit 8-14 8042/10042/10054 31200732
PAGE 249
HYDRAULIC CIRCUITS Figure 8-6 Extend/Retract Cylinder Circuit Item 1 2 3 4 5 6 8 9 10 11 12 101 102 103 201 202 203 204 301 302 303 304 305 306 401 402 404 405 406 407 408 409 410 411 31200732 Part Number Qty. Description Rev.
PAGE 250
HYDRAULIC CIRCUITS Figure 8-7 Attachment Tilt & Tilt Compensation Cylinder Circuit 8-16 8042/10042/10054 31200732
PAGE 251
HYDRAULIC CIRCUITS Figure 8-7 Attachment Tilt & Tilt Compensation Cylinder Circuit Item 1 2 3 4 5 6 101 102 103 104 201 202 203 204 205 206 207 208 209 210 211 212 213 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 401 402 403 404 405 31200732 Part Number Qty.
PAGE 252
HYDRAULIC CIRCUITS Figure 8-8 Auxiliary Hydraulic Circuit 113 115 112 116 117 114 118 119 122 202 204 120 122 201 203 121 122 2 127 126 1 125 9 124 6 123 9 101 9 6 15 9 14 4 5 102 109 110 5 103 104 105 106 107 111 13 11 12 108 301 8-18 8042/10042/10054 PH5791 31200732
PAGE 253
HYDRAULIC CIRCUITS Figure 8-8 Auxiliary Hydraulic Circuit Item 1 2 4 5 6 9 11 12 13 14 15 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 201 202 203 204 301 31200732 Part Number Qty.
PAGE 254
HYDRAULIC CIRCUITS Figure 8-9 Frame Level & Stabil-Trak Cylinder Circuit 5 9 15 13 22 11 14 23 12 6 9 7 2 9 24 1 16 10 3 18 17 8 15 25 4 19 20 26 8-20 21 PH5730 8042/10042/10054 31200732
PAGE 255
HYDRAULIC CIRCUITS Figure 8-9 Frame Level & Stabil-Trak Cylinder Circuit Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 31200732 Part Number 2716687 2716688 2716686 2716691 8902858 8902857 8760268 2220372 8303715 8307004 8769123 8750015 8750027 8750012 8750017 8750016 2220371 2220473 2220501 Qty. Ref Ref 1 1 1 2 1 1 3 2 1 1 1 2 2 1 1 1 Ref Ref Ref 1 1 2 Ref Ref Description Rev.
PAGE 256
HYDRAULIC CIRCUITS Figure 8-10 Outrigger Circuit 9 10042 & 10054 13 8 12 TO POWER STEERING, 8 10 30 26 14 31 28 21 11 PORT “T” 15 20 16 27 6 22 18 1 PORT “LS” PORT “P” 17 7 19 6 23 29 25 24 TO SERVICE BRAKE 5 4 EXTEND PORT RETRACT PORT 2 1 3 32 3 1 RETRACT PORT 2 EXTEND PORT PH5800 8-22 8042/10042/10054 31200732
PAGE 257
HYDRAULIC CIRCUITS Figure 8-10 Outrigger Circuit Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 2220473 2716709 8770189 2716664 2716665 2716710 2716711 2716669 2716712 8310420 8310159 5 4 4 2 2 1 1 1 1 1 1 Ref 1 1 4 1 1 1 1 1 2 2 Ref Ref 1 1 1 1 Ref 1 1 Ref 31200732 2220775 1001103153 2220372 2220474 2220596 2220657 2220683 2220385 8310522 8310478 2220371 8765204 2220374 8770289 8430037 8430032 Description Rev.
PAGE 258
HYDRAULIC CIRCUITS Figure 8-11 Transmission Cooler IF EQUIPPED FOR ULS IF EQUIPPED FOR LS 301 101 103 103 203 102 9 7 4 6 8 203 202 204 201 6 PH6110 8-24 8042/10042/10054 31200732
PAGE 259
HYDRAULIC CIRCUITS Figure 8-11 Transmission Cooler Item 1 2 3 4 5 6 7 8 9 101 102 103 201 202 203 204 301 31200732 Part Number Qty. Description Rev.
PAGE 260
HYDRAULIC CIRCUITS This Page Intentionally Left Blank 8-26 8042/10042/10054 31200732
PAGE 261
SECTION 9 HYDRAULIC COMPONENTS 31200732 8042/10042/10054
PAGE 262
HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder 1 3 11 10 RETRACT PORT 9 102 16 EXTEND PORT 105 2 8 101 106 5 7 15 103 102 6 15 104 4 19 101 106 18 14 103 17 13 12 K1 18 5 16 12 13 15 9-2 6 9 10 15 8042/10042/10054 17 PH5330 31200732
PAGE 263
HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder Item Part Number Qty.
PAGE 264
HYDRAULIC COMPONENTS Figure 9-2 Extend/Retract Cylinder 8042 & 10054 1 102 103 8 22 9 19 13 10 6 22 21 16 7 19 6 23 10 13 4 5 7 23 101 103 21 19 2 24 16 19 17 15 18 20 3 20 11 17 15 18 12 K1 18 9-4 14 12 14 18 11 20 8042/10042/10054 PH3972 31200732
PAGE 265
HYDRAULIC COMPONENTS Figure 9-2 Extend/Retract Cylinder Item Part Number Qty. Description Rev.
PAGE 266
HYDRAULIC COMPONENTS Figure 9-2 Extend/Retract Cylinder 10042 1 8 22 102 103 19 21 16 6 19 24 13 10 9 6 7 19 10 13 2 25 7 24 22 21 16 101 103 19 23 17 5 15 19 20 18 3 20 11 14 18 17 15 12 11 20 14 12 18 K1 4 PH4182 9-6 8042/10042/10054 31200732
PAGE 267
HYDRAULIC COMPONENTS Figure 9-2 Extend/Retract Cylinder Item Part Number Qty. Description Rev. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 2 1 2 1 1 1 1 1 AR BOOM EXTEND/RETRACT CYLINDER, (10042), (includes items 1 thru 23) TUBE WELDMENT PISTON, (Loctite® & torque to 390-460 lb-ft/528-624 Nm) HEAD GLAND, (torque to 300-400 lb-ft/406-542 Nm) ROD SPACER ROD WELDMENT SET SCREW, 5/16-18X1/2, (Loctite® & torque to 9-11 lb-ft/12-15 Nm) SET SCREW, 5/16-18X.
PAGE 268
HYDRAULIC COMPONENTS Figure 9-3 Attachment Tilt Cylinder 9-8 8042/10042/10054 31200732
PAGE 269
HYDRAULIC COMPONENTS Figure 9-3 Attachment Tilt Cylinder Item Part Number Qty.
PAGE 270
HYDRAULIC COMPONENTS Figure 9-4 Tilt Compensation Cylinder 101 106 102 104 103 4 15 12 9 9 6 6 15 12 15 8 2 13 11 15 16 3 13 8 5 17 1 16 16 11 10 7 14 14 10 7 RETRACT PORT EXTEND PORT K1 101 106 102 105 9-10 103 PH4013 8042/10042/10054 31200732
PAGE 271
HYDRAULIC COMPONENTS Figure 9-4 Tilt Compensation Cylinder Item Part Number Qty. 2714973 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 101 102 103 104 105 106 8036001 8035613 8035612 8035611 8035547 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 8526011 3423227 8303782 8305644 8520003 8520001 8522012 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 AR 4 4 4 2 2 AR K1 8034695 2 31200732 Description Rev.
PAGE 272
HYDRAULIC COMPONENTS Figure 9-5 Frame Level Cylinder 103 101 106 4 K1 104 105 13 3 9 10 8 11 14 16 7 15 12 1 2 6 5 18 15 102 101 106 6 104 105 2 12 7 8 10 16 9 17 13 5 9-12 14 15 8042/10042/10054 11 PH3992 31200732
PAGE 273
HYDRAULIC COMPONENTS Figure 9-5 Frame Level Cylinder Item Part Number Qty.
PAGE 274
HYDRAULIC COMPONENTS Figure 9-6 Stabil-Trak Cylinder 103 105 101 106 104 8 6 7 21 5 17 18 17 19 12 13 2 12 13 2 12 13 3 22 15 12 13 20 16 10 4 12 14 105 11 9 102 1 101 106 104 K1 11 9-14 PH6060 8042/10042/10054 31200732
PAGE 275
HYDRAULIC COMPONENTS Figure 9-6 Stabil-Trak Cylinder Item Part Number Qty.
PAGE 276
HYDRAULIC COMPONENTS Figure 9-7 Outrigger Cylinder 10 8 9 8 5 102 8 10 9 8 101 4 18 3 103 1 104 103 2 6 11 105 7 17 15 14 13 12 13 14 12 16 15 12 11 16 12 9-16 K1 8042/10042/10054 PH4152 31200732
PAGE 277
HYDRAULIC COMPONENTS Figure 9-7 Outrigger Cylinder Item Part Number Qty.
PAGE 278
HYDRAULIC COMPONENTS Figure 9-8 50 in Side Shift Carriage Cylinder 5 4 3 2 7 6 2 3 4 5 K1 9-18 8042/10042/10054 PV2080 31200732
PAGE 279
HYDRAULIC COMPONENTS Figure 9-8 50 in Side Shift Carriage Cylinder Item Part Number Qty. 2 3 4 5 6 7 70024539 Use Kit K1 70024547 Use Kit K1 70024548 NSS NSS 1 2 2 2 2 1 1 50 IN SIDE SHIFT CARRIAGE CYLINDER, (includes all items) ROD SEAL O-RING ROD WIPER SEAL RETAINER SEAL ROD BARREL K1 70024549 1 SEAL KIT, (includes items 2 & 4) 31200732 Description 8042/10042/10054 Rev.
PAGE 280
HYDRAULIC COMPONENTS Figure 9-9 Main Control Valve 30 32 28 29 31 37 35 48 45 33 36 37 47 38 40 46 50 49 44 34 43 42 43 48 42 50 49 38 40 45 46 44 35 41 51 43 42 37 42 47 43 45 48 46 50 49 47 39 40 42 44 36 41 37 42 51 43 43 41 5 4 20 1 3 2 17 12 9 10 13 8 19 18 6 20 7 13 12 9 12 10 13 8 19 18 14 11 16 17 15 12 21 14 11 22 13 8 16 6 15 7 24 4 23 5 27 26 K1 9-20 PH5420 8042/10042/10054 25 31200732
PAGE 281
HYDRAULIC COMPONENTS Figure 9-9 Main Control Valve Item Part Number Qty.
PAGE 282
HYDRAULIC COMPONENTS Figure 9-9 Main Control Valve (Continued) Item Part Number Qty. 41 42 43 44 45 46 47 48 49 50 51 NSS Use Kit K1 Use Kit K1 8035365 8035366 8036260 8036258 8036259 8036258 8035377 8035845 3 2 2 3 3 3 3 6 3 6 2 K1 8036180 1 9-22 Description Rev. SPOOL ASSY WIPER O-RING SPRING PISTON COMPENSATOR O-RING PLATE SEAL SPACER PLATE SEAL SOCKET HEAD CAPSCREW, (torque to 7 lb-ft/9.
PAGE 283
HYDRAULIC COMPONENTS Figure 9-9 Main Control Valve (Continued) Item 31200732 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 284
HYDRAULIC COMPONENTS Figure 9-10 Gear Pump CHECK GEAR PUMP PART NUMBER PRIOR TO ORDERING REPLACEMENT PARTS.
PAGE 285
HYDRAULIC COMPONENTS Figure 9-10 Gear Pump Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 31200732 Part Number Qty.
PAGE 286
HYDRAULIC COMPONENTS Figure 9-10 Gear Pump (Continued) Item Part Number Qty. 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 63 Use Kit K4 Use Kit K4 Use Kit K5 Use Kit K6 Use Kit K2 or K6 Use Kit K2 8035590 8035591 8035592 8035593 8035595 8035596 Use Kit K7 8035597 8035598 8430033 2 2 1 1 1 1 1 1 4 4 1 4 1 2 2 1 K1 K2 K3 K4 K5 K6 K7 8036181 8035561 8035562 8035563 8035564 8035565 8035566 1 1 1 1 1 1 1 9-26 Description Rev. SCREW, (torque to 2.7-3.3 lb-ft/3.7-4.
PAGE 287
HYDRAULIC COMPONENTS Figure 9-10 Gear Pump (Continued) Item 31200732 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 288
HYDRAULIC COMPONENTS Figure 9-10 Gear Pump CHECK GEAR PUMP PART NUMBER PRIOR TO ORDERING REPLACEMENT PARTS.
PAGE 289
HYDRAULIC COMPONENTS Figure 9-10 Gear Pump Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 8444230 7024955 7024956 7024957 7024958 7024922 7024954 7024947 7024948 7024949 7024950 80334277 NSS 1 1 4 2 2 3 4 1 1 1 2 1 1 31200732 Description Rev. GEAR PUMP, (BLACK), (if equipped), (includes all items) PILOT VALVE, (includes items 2 thru 6) SEAL RING LOCK NUT ACORN NUT O-RING SOCKET SCREW, M6X30-10.
PAGE 290
HYDRAULIC COMPONENTS Figure 9-10 Gear Pump CHECK GEAR PUMP PART NUMBER PRIOR TO ORDERING REPLACEMENT PARTS.
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HYDRAULIC COMPONENTS Figure 9-10 Gear Pump Item Part Number Qty.
PAGE 292
HYDRAULIC COMPONENTS Figure 9-10 Gear Pump (Continued) Item Part Number Qty. K2 K3 70023350 70002599 1 1 9-32 Description Rev.
PAGE 293
HYDRAULIC COMPONENTS Figure 9-10 Gear Pump (Continued) Item 31200732 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 294
HYDRAULIC COMPONENTS Figure 9-11 Fuel/Hydraulic Tank Assembly 11 10 6 9 4 11 3 11 6 9 5 8 1 2 17 9 5 19 12 5 13 7 18 13 15 14 15 PA4940 9-34 8042/10042/10054 31200732
PAGE 295
HYDRAULIC COMPONENTS Figure 9-11 Fuel/Hydraulic Tank Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 19 31200732 Part Number Qty. 1001100218 7301862 7024441 7301252 1001091752 7138209 7139077 2220500 7139076 8305626 1001145026 8310163 8760552 2220239 7138740 7029716 8430034 2220237 8223226 1001134961 1 1 1 1 3 2 1 1 12 1 17 1 2 1 1 2 1 1 1 Description FUEL/HYDRAULIC TANK ASSY, (includes all items) FUEL/HYDRAULIC TANK SIGHT GAUGE, (torque bolts to 4-5 lb-ft/5.4-6.
PAGE 296
HYDRAULIC COMPONENTS Figure 9-12 Directional Control Valve 1 6 11 7 102 106 9 4 3 14 107 108 13 10 2 8 101 103 104 105 107 108 109 5 11 13 104 105 103 107 103 104 105 108 12 201 16 18 15 20 19 202 203 17 PH5430 9-36 8042/10042/10054 31200732
PAGE 297
HYDRAULIC COMPONENTS Figure 9-12 Directional Control Valve Item Part Number Qty. Description Rev.
PAGE 298
HYDRAULIC COMPONENTS Figure 9-13 Brake Valve 21 22 20 19 18 17 23 16 24 14 13 25 49 14 26 15 15 17 27 28 30 16 22 15 14 50 48 47 29 32 46 51 41 45 31 32 33 34 35 43 40 44 39 38 37 1 36 2 3 4 6 5 8 7 9 10 11 12 52 PAL5171 9-38 8042/10042/10054 31200732
PAGE 299
HYDRAULIC COMPONENTS Figure 9-13 Brake Valve Item Part Number Qty.
PAGE 300
HYDRAULIC COMPONENTS Figure 9-13 Brake Valve (Continued) Item Part Number Qty. 50 51 52 NSS NSS 70023038 1 2 2 9-40 Description Rev.
PAGE 301
HYDRAULIC COMPONENTS Figure 9-13 Brake Valve (Continued) Item 31200732 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 302
HYDRAULIC COMPONENTS Figure 9-14 Side Tilt Carriage Cylinder 103 103 102 102 101 101 7 R E 1 8 5 3 8 4 2 PY1582 K1 9-42 6 8042/10042/10054 31200732
PAGE 303
HYDRAULIC COMPONENTS Figure 9-14 Side Tilt Carriage Cylinder Item Part Number Qty.
PAGE 304
HYDRAULIC COMPONENTS Figure 9-15 72 Inch 90 Degree Swing Carriage Cylinder 22 6 1 20 17 14 2 11 3 19 12 15 16 21 18 13 10 4 K1 8 9 7 103 102 104 101 PY1713 9-44 8042/10042/10054 31200732
PAGE 305
HYDRAULIC COMPONENTS Figure 9-15 72 Inch 90 Degree Swing Carriage Cylinder Item Part Number Qty. Description Rev.
PAGE 306
HYDRAULIC COMPONENTS Figure 9-16 Grapple Bucket Cylinder 104 101 3 103 4 2 1 2 5 6 7 8 11 12 9 10 13 14 15 16 17 4 K1 103 18 102 104 PY1433 9-46 8042/10042/10054 31200732
PAGE 307
HYDRAULIC COMPONENTS Figure 9-16 Grapple Bucket Cylinder Item Part Number Qty.
PAGE 308
HYDRAULIC COMPONENTS This Page Intentionally Left Blank 9-48 8042/10042/10054 31200732
PAGE 309
SECTION 10 ELECTRICAL 31200732 8042/10042/10054
PAGE 310
ELECTRICAL Figure 10-1 Engine Compartment Electrical Installation 25 27 21 46 3 45 56 51 34 49 26 8 32 301 68 61 303 304 50 6 42 60 302 58 103 40 109 110 401 53 104 1 7 106 111 108 112 62 403 101 102 402 404 201 204 202 203 105 10-2 8042/10042/10054 103 104 107 PH5520 31200732
PAGE 311
ELECTRICAL Figure 10-1 Engine Compartment Electrical Installation (Continued) 9 67 66 65 64 504 502 54 57 503 501 52 59 60 46 66 67 65 64 PH5990 31200732 8042/10042/10054 10-3
PAGE 312
ELECTRICAL Figure 10-1 Engine Compartment Electrical Installation Item 1 2 3 6 7 8 9 21 25 26 32 34 40 42 45 46 49 50 51 52 53 54 56 57 58 59 60 61 62 64 65 66 10-4 Part Number Qty. Description Rev.
PAGE 313
ELECTRICAL Figure 10-1 Engine Compartment Electrical Installation (Continued) Item Part Number Qty.
PAGE 314
ELECTRICAL Figure 10-2 Cab Electrical Installation 30 29 25 GROUND WIRES VIEW A-A CAB GROUNDING DETAIL 46 24 20 31 38 11 30 18 16 HEADLIGHT SW. RELAY TRANSMISSION 7.5 15 LIGHTS HORN/HIR INST 23 28 33 PARKBRAKE DIS RELAY 7.5 15 HORN/HIR INST LIGHTS 16 NEUTRAL START RELAY BOOM EXT. LOCK OUT RELAY STAB. LOCK UP RELAY IGNITION RELAY BOOM EXT. INTERLOCK 30 PARKBRAKE DIS RELAY SIAB STP/STAP PLACE BETWEEN FUSE PANEL AND CAB WALL 16 23 28 33 10 7.
PAGE 315
ELECTRICAL Figure 10-2 Cab Electrical Installation (Continued) 8042 CAB ELECTRICAL DETAIL 57 LEFT OUTRIGGER CYL B A 56 57 B A 50 RIGHT OUTRIGGER CYL OUTRIGGER VALVE RIGHT 2 2 61 62 2 2 63 64 LEFT 62 61 PUR/WHT RED/GRY SECONDARY FUNCTION VALVE 2K 51 + _ BRN/YEL _ GRY/PUR + 64 63 BOOM EXTEND SOLENOID A B 58 2H 2K 51 SL1 WL1 THG1 34 THP1 3 THS1 OFF1 IGNITION SWITCH ON1 SWR 26A PHI GRN 1 BLU 26 154 OPTIONAL ROAD LIGHTS 155 OPTIONAL ROAD LIGHTS 41 8 47 47 16 2
PAGE 316
ELECTRICAL Figure 10-2 Cab Electrical Installation (Continued) 10042 CAB ELECTRICAL DETAIL 57 LEFT OUTRIGGER CYL B A 56 57 B A 50 RIGHT OUTRIGGER CYL 13 2L RH OUTRIGGER SWITCH OUTRIGGER VALVE 60 RIGHT 2L 64 LEFT LH OUTRIGGER SWITCH 67 60 2 2 63 64 64 63 GRY/PUR 62 61 PUR/WHT RED/GRY SECONDARY FUNCTION VALVE BRN/YEL 2K + 10042 OUTRIGGER HARNESS 69 2 62 A B 51 58 _ 12 2 61 _ 62 + 68 2K 51 2H BOOM EXTEND SOLENOID 47 SL1 WL1 34 THG1 THP1 3 48 THS1 OFF1 IGNITION
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ELECTRICAL Figure 10-2 Cab Electrical Installation (Continued) 10054 CAB ELECTRICAL DETAIL 57 LEFT OUTRIGGER CYL B A 56 57 B A 50 RIGHT OUTRIGGER CYL 13 2L RH OUTRIGGER SWITCH OUTRIGGER VALVE 60 RIGHT 2L 60 2 64 64 63 GRY/PUR 62 61 PUR/WHT RED/GRY SECONDARY FUNCTION VALVE BRN/YEL + 10054 LOGIC HARNESS A B 58 2H SL1 WL1 THG1 THP1 3 THS1 OFF1 IGNITION SWITCH ON1 SWR 26A PHI GRN 1 41 BLU 26 47 48 8 47 16 OPTIONAL ROAD LIGHTS 24A FULL BEAM, (24C) 38 OPTIONAL ROAD LIGH
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ELECTRICAL Figure 10-2 Cab Electrical Installation Item 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 27 28 29 30 31 33 37 38 41 46 47 48 69 10-10 Part Number Qty. Description Rev.
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ELECTRICAL Figure 10-2 Cab Electrical Installation (Continued) Item 31200732 Part Number Qty. Description 8042/10042/10054 Rev.
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ELECTRICAL Figure 10-3 Cab Switches 2 2 13 2 2 11 14 12 14 OPEN CAB 11 ENCLOSED CAB 39 3 PH5580 10-12 8042/10042/10054 31200732
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ELECTRICAL Figure 10-3 Cab Switches Item Part Number Qty. 2 3 4360569 4360690 8035807 8223037 8223043 8223044 8223054 1001126864 2 1 1 1 2 1 1 1 11 12 13 14 39 31200732 Description Rev.
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ELECTRICAL Figure 10-4 Work Lighting Installation 10-14 8042/10042/10054 31200732
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ELECTRICAL Figure 10-4 Work Lighting Installation Item 1 2 3 4 5 6 7 8 9 10 11 12 14 15 17 19 20 31200732 Part Number Qty.
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ELECTRICAL Figure 10-5 Road Lighting Installation 10-16 8042/10042/10054 31200732
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ELECTRICAL Figure 10-5 Road Lighting Installation Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 25 27 28 101 102 31200732 Part Number Qty.
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ELECTRICAL Figure 10-5 Road Lighting Installation (Continued) Item Part Number Qty. 103 7150690 NSS 8036219 8036221 8036222 8036220 8303745 8305626 1 2 1 1 1 1 1 1 104 105 10-18 Description Rev.
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ELECTRICAL Figure 10-5 Road Lighting Installation (Continued) Item 31200732 Part Number Qty. Description 8042/10042/10054 Rev.
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ELECTRICAL Figure 10-6 Rotating Beacon Installation 2 VIEW A-A 1 4 8 FROM SWITCH 51 7 A 51 6 3 TRANSMISSION 6 LIGHTS A OPT CAB PARKBRAKE INTERLOCK STAB. INTERLOCK RELAY SIAB STP/STAP BOOM EXT. LOCK OUT RELAY STAB. LOCK UP RELAY HORN/HIR INST OUTRIGGER LOCK OUT RELAY BOOM EXT. INTERLOCK HEADLIGHT SW. RELAY LIGHT SW. RELAY PARKBRAKE DIS RELAY STAB. LK. RELAY NEUTRAL START RELAY BOOM SW.
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ELECTRICAL Figure 10-6 Rotating Beacon Installation Item 1 2 3 4 5 6 7 8 31200732 Part Number Qty. 1001130897 1001130898 1 1 0100009 8223038 8229233 8500066 7139263 7139269 7139267 7139268 AR 1 1 1 1 1 1 1 Description ROTATING BEACON INSTALLATION, OPEN CAB, (includes all items) ROTATING BEACON INSTALLATION, ENCLOSED CAB, (includes items 1 thru 6) SEALANT BEACON SWITCH FUSE, 7.5 AMP ROTATING BEACON LIGHT WIRE ASSY WIRE ASSY FROM SWITCH UPPER WIRE DUCT LOWER WIRE DUCT 8042/10042/10054 Rev.
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ELECTRICAL Figure 10-7 Engine Harness IF EQUIPPED FOR ULS 10-22 8042/10042/10054 31200732
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ELECTRICAL Figure 10-7 Engine Harness (Continued) IF EQUIPPED FOR ULS 31200732 8042/10042/10054 10-23
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ELECTRICAL Figure 10-7 Engine Harness Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 10-24 Part Number Qty.
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ELECTRICAL Figure 10-7 Engine Harness (Continued) Item Part Number Qty. 19 4460476 4460475 4460458 1001125027 8220124 1001117070 1001116734 4460247 4460247 1001118282 1001116734 1001116732 1001116733 1001116950 4460465 4460312 4460312 1001125748 1001129773 1001125773 1001117021 1001116728 4460019 4460019 4460019 4460019 4460312 4460312 1 3 3 1 3 1 2 2 1 1 1 2 2 1 2 2 1 1 2 2 1 2 1 2 4 1 1 2 20 21 22 23 24 25 26 27 28 29 30 31200732 Description Rev.
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ELECTRICAL Figure 10-7 Engine Harness IF EQUIPPED FOR LS X73 TO ENG_BULK2_15F CONN WIRE POS COLOR YEL A1 GRY A2 BLK A3 RED A4 ORN A5 RED B1 BLU B2 VIO B3 YEL B4 RED B5 BRN C1 PNK C2 BLU C3 YEL C4 GRN C5 WIRE LABEL 5 17 20 27C 31 34 106 150(S6) 151 27D 101(S5) 102(S2) 103(S3) 104(S1) 105(S4) 16 16 12 12 16 16 16 16 16 12 16 16 16 16 16 AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL WIRE LABEL 49 23 CONN WIRE POS COLOR GRN 4 BRN 5
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ELECTRICAL Figure 10-7 Engine Harness (Continued) IF EQUIPPED FOR LS X52 TO STABILTRAK CONN WIRE POS COLOR BLK A BLK B WIRE LABEL 40 2K X44 TO TERMINATING RESISTOR CONN WIRE POS COLOR YEL A GRN B GAUGE JACKET 18 AWG 18 AWG GXL GXL WIRE LABEL CNH1 CNL1 X53 TO STABILTRAK CONN WIRE POS COLOR WHT A BLK B WIRE LABEL 28A 2L 18 AWG 18 AWG WIRE LABEL 47A 2M 18 AWG 18 AWG GXL GXL T57 TO ENG_GND CONN WIRE POS COLOR BLK 1 BLK 1 GAUGE JACKET GXL GXL 18 AWG 18 AWG CONN WIRE POS COLOR YEL 1 ORN 2 GAUGE J
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ELECTRICAL Figure 10-7 Engine Harness Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 10-28 Part Number Qty.
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ELECTRICAL Figure 10-7 Engine Harness (Continued) Item 23 24 25 26 27 28 29 30 31 31200732 Part Number Qty. 1001116734 4460247 4460247 1001116950 4460465 4460312 4460312 1001125748 1001125773 4460891 4460465 1001117021 1001116728 4460019 8220164 8220164 8220164 4460312 4460312 2 2 1 1 2 3 4 1 2 1 2 1 2 1 1 1 2 1 2 Description Rev.
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ELECTRICAL Figure 10-8 Cab Power Distribution Harness 10-30 8042/10042/10054 31200732
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ELECTRICAL Figure 10-8 Cab Power Distribution Harness (Continued) 31200732 8042/10042/10054 10-31
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ELECTRICAL Figure 10-8 Cab Power Distribution Harness (Continued) 10-32 8042/10042/10054 31200732
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ELECTRICAL Figure 10-8 Cab Power Distribution Harness Item Part Number Qty.
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ELECTRICAL Figure 10-8 Cab Power Distribution Harness (Continued) Item Part Number Qty. 58 59 60 61 62 63 64 65 66 67 68 69 71 72 73 74 76 77 78 79 82 83 84 85 86 87 70024248 70024249 70024250 70024251 70024252 4460419 4461102 1001116747 1001116745 1001116729 1001116736 1001116737 70024259 4461189 80963055 4460790 70024673 4460466 4460944 1001116975 1001116733 1001117019 1001149712 1001125784 1001125785 70024674 1 1 3 9 13 17 30 2 4 1 9 4 2 1 1 1 4 1 1 1 3 3 1 1 1 1 10-34 Description Rev.
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ELECTRICAL Figure 10-8 Cab Power Distribution Harness (Continued) Item 31200732 Part Number Qty. Description 8042/10042/10054 Rev.
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ELECTRICAL Figure 10-9 Dash/Throttle Harness HTR TAIL 16 17 HT R CH G2 HTR/HRN/CHARGE FUSE 18 19 L THG1 7 CHG M THP1 THS1 OFF1A N ON1A O SWRA THS1 THG1 THP1 ON1A SWRA OFF1A 3 4 5 13 14 15 C B A C B A P16 P14 X W K CHG V SWRA J B U ON1A H THP1 OFF1A C A G T THS1 THG1 D F E S P Q R ECM_BULK_23P 5 6 7 THROTTLE IDLE VALIDATION SENSOR SWITCH WIRELIST FROM/TO INFORMATION 10-36 COLOR FROM COMPONENT 18 PURPLE 18 ORANGE GXL18Y 18 GXL18BK 18 GXL18R 18 SPOOL GAGE ON1A
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ELECTRICAL Figure 10-9 Dash/Throttle Harness Item Part Number Qty. 3 4 5 6 7 13 14 15 16 17 18 19 1001129760 4460476 4460979 4460458 4460459 4460743 8220552 1001116693 4460466 8220970 1001116737 70024263 70024264 1 1 3 6 1 3 1 9 14 1 1 1 1 31200732 Description DASH/THROTTLE HARNESS, (includes all items) CONNECTOR TERMINAL SEAL CONNECTOR TERMINAL CONNECTOR TERMINAL SEALING PLUG TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL 8042/10042/10054 Rev.
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ELECTRICAL Figure 10-10 MAF/Water in Fuel Harness C33 CONN POS C33 COLOR GAUGE WIRE DESIGNATION CONN POS 1 MAF_SIGNAL ORG 18GA 1 2 VSENSOR_7 BLU 18GA 2 WIRE DESIGNATION COLOR GAUGE MAF_SIGNAL ORG 18GA VSENSOR_7 BLU 18GA 3 VSENSOR_RTN BLK 18GA 3 VSENSOR_RTN BLK 18GA 4 VAT_SIGNAL BRN 18GA 4 VAT_SIGNAL BRN 18GA 3 S 2 1 C33 C33 4 P P S CONN POS 1 2 WIRE DESIGNATION WATER IN FUEL COLOR GAUGE ORG 18GA WATER IN FUEL RTN BLK 18GA CONN POS 1 2 WIRE DESIGNATION WATER IN FU
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ELECTRICAL Figure 10-10 MAF/Water in Fuel Harness Item 1 2 3 4 31200732 Part Number Qty. 1001130927 1001134193 1001134192 4460897 4461273 4460464 80604017 4460891 7026408 4460465 80604018 1 1 1 1 1 1 1 1 1 1 1 Description MAF/WATER IN FUEL HARNESS, (includes all items) CONNECTOR, MALE, 4 POSITION CONNECTOR, FEMALE, 4 POSITION RECEPTACLE TERMINAL, 2 POSITION HOUSING TERMINAL LOCK WEDGE PLUG TERMINAL, 2 POSITION HOUSING TERMINAL LOCK WEDGE 8042/10042/10054 Rev.
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ELECTRICAL Figure 10-11 Outriggers Harness CAB GND STUD OUTRIGGER MAIN PWR 4 5 4 5 B 6 DOWN 2B 2B 60B 61 60A 62 8 1 2 RIGHT OUTRIGGER VALVE 2 6 61 3 1 64 62 2D 2F 2 1 2 6 60E VIEW B-B RIGHT OUTRIGGER SWITCH 7 20 B 60B 63 VENDOR HARNESS ID TAG LOCATED HERE 63 6 60C 1 2 1 60D 60D 63 60C 64 8 2G 64 2A 1 2 2 2E 61 1 5 DOWN 2 VIEW C-C LEFT OUTRIGGER SWITCH 4 60 2A C 7 62 1 60A UP 6 2 UP 3 C 6 LEFT OUTRIGGER VALVE 64 GREY/PURPLE 16 SXL LF OUT
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ELECTRICAL Figure 10-11 Outriggers Harness Item Part Number Qty. 1 2 4 5 6 101 102 7150723 8220904 4460419 7116562 70024259 70024265 8223041 8223042 1 2 10 1 1 4 1 1 31200732 Description OUTRIGGERS HARNESS, (10042), (includes items 1 thru 6) ROCKER SWITCH CONNECTOR, FEMALE, 8 POSITION FEMALE METRI-PACK TERMINAL CONNECTOR, MALE TERMINAL, MALE, METRI-PACK CONNECTOR LEFT OUTRIGGER SWITCH RIGHT OUTRIGGER SWITCH 8042/10042/10054 Rev.
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ELECTRICAL Figure 10-12 GPS Jumper Harness WIRELIST FROM/TO INFORMATION SPOOL GAGE 40 GXL18BR_BK 18 BROWN/BLACK ENG_BULK1_15F 41A GXL18BL_W 18 BLUE/WHITE ENG_BULK1_15F 47 SLX16O_W 16 ORANGE/WHITE 20 GXL12BK 12 BLACK ENG_BULK1_15F 20A GXL12BK 12 BLACK SPLICE 20B GXL12GY 12 GRAY SPLICE 20C GXL12BK 12 BLACK SPLICE 158 GXL16W 16 WHITE ENG_BULK1_15F WIRE NAME 1 2 3 4 1 2 3 4 5 6 7 8 5 35 38 40 A B C 41A 18 6 47 28 24 8 20 9 158 35 10 6 8 38 9 16 10
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ELECTRICAL Figure 10-12 GPS Jumper Harness Item Part Number Qty.
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ELECTRICAL Figure 10-13 Logic Harness BOOM EXT RIGHT OUTRIGGER LEFT OUTRIGGER LOCKOUT INTERLOCK LOCKOUT RELAY RELAY RELAY STAB INTERLOCK STAB LOCKUP RELAY RELAY 35 7 66 71 71A 71B 5 16 5 16 23 68 70C 45B 67 52 45A 2A3 2A2 2A1 2C1 61 56 65 56A 85 70B 3A 3 3 18 2B3 58 4 17 2B2 7 4 5 RIGHT OUTRIGGER SWITCH (VIEW FROM WIRE ENTRY) 4 7 2L2 8 5 6 2L1 1 2 60B 60C 60E 68 60D 62 3 67 1 8 64 60 D 2L2 60 E 2 2L 1 2K1 2 20 21 2A3 61 68 2C2 51D 14 19 A B 49 23
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ELECTRICAL Figure 10-13 Logic Harness Item 1 2 3 4 5 6 7 9 10 11 12 14 15 16 17 18 19 20 21 22 101 102 31200732 Part Number Qty.
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ELECTRICAL Figure 10-14 Boom Extend Harness GREEN WIRE BLACK WIRE BLACK WIRE B C C B WHITE WIRE 10-46 1 2 3 A A 4 5 6 GREEN WIRE WHITE WIRE 8042/10042/10054 PH5630 31200732
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ELECTRICAL Figure 10-14 Boom Extend Harness Item Part Number Qty. 1 2 3 4 5 6 1001127226 4460459 8220518 8220079 4460476 80963069 8220081 1 1 3 3 1 3 3 31200732 Description BOOM EXTEND HARNESS, (10054), (includes all items) PLUG, WEATHER-PACK SEALED CONNECTOR, 3 POSITION TERMINAL, WEATHER-PACK, FEMALE WEATHER-PACK CONNECTOR SEAL RECEPTACLE, WEATHER-PACK SEALED CONNECTOR, 3 POSITION MALE PIN TERMINAL CABLE SEAL, WEATHER/METRI-PACK 8042/10042/10054 Rev.
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ELECTRICAL Figure 10-15 Work Lighting Harness GND WORK LT RIGHT FRONT WORK LT 2B2 3C LEFT FRONT WORK LT GND WORK LT BOOM WORK LT WORK LT [CONNECTS TO 12AA] A 2B1 3B GND B 2-WAY A 2 4 3A CONNECTS TO WIRE 27F ON CONSOLE & STABILIZER HARNESS 3D 2B4 2 3 PWR LT MAIN POWER INSTR.
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ELECTRICAL Figure 10-15 Work Lighting Harness Item Part Number Qty. 2 3 4 6 7 8 9 10 11 7150707 8220971 1001116737 70024259 7026439 4460419 1001117026 8220890 8220081 1001116729 1 2 1 1 1 6 1 1 2 2 31200732 Description WORK LIGHTING HARNESS, (includes all items) CONNECTOR TERMINAL, FEMALE, UNSEALED TERMINAL, MALE, METRI-PACK CONNECTOR METRI-PACK, TERMINAL, FEMALE METRI-PACK SEALED CONNECTOR, 2 POSITION SECONDARY LOCK CABLE SEAL, WEATHER/METRI-PACK TERMINAL, MALE, METRI-PACK 8042/10042/10054 Rev.
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ELECTRICAL 20F 13 16 17 18 24 25 5 6 FLASHER L P X 28 33 27 PWR STP LTS LEFT RIGHT FRONT ROAD LT 5 4 DIP SIDE IND MAIN GRD BEAM LT BEAM 1 2 21B 20B 23A 24B RED WHT GRN BLU 2H 19 20 21 22 BLK 6 5 4 5 6 24C 28A 28B 28 28 26 26 26A 26B 24 22A 24A 2J RED WHT ORG BLU BLK 31 24A 24B LEFT REAR TAIL LT DIP SIDE IND MAIN GRD BEAM BEAM LT 21B 20B 23A 24B 2 3 2 4 1A 1B 1C 1D 1E 1F 31 1 1 1 2A CG3 21 21C 23C 23 21 23 GND WORK LT A B VIEW OF CABLE ENTRY 21A 23A 23B 20
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ELECTRICAL Figure 10-16 Road Lighting Harness Item Part Number Qty.
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ELECTRICAL This Page Intentionally Left Blank 10-52 8042/10042/10054 31200732
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SECTION 11 DECALS 31200732 8042/10042/10054
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DECALS Figure 11-1 Cab & Frame Decals 11-2 8042/10042/10054 31200732
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DECALS Figure 11-1 Cab & Frame Decals (Continued) 34 6 F B B 7 8 16 E C 12 32 F E C 26 3 52 29 28 30 52 59 VIEW B-B VIEW C-C 24 VIEW F-F 24 IF EQUIPPED FOR ULS IF EQUIPPED FOR LS 61 61 62 26 VIEW E-E VIEW E-E PAP26300 31200732 8042/10042/10054 11-3
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DECALS Figure 11-1 Cab & Frame Decals Item 3 6 7 8 9 10 11 12 13 14 15 16 17 22 23 24 26 27 28 29 30 31 32 11-4 Part Number Qty. Description Rev.
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DECALS Figure 11-1 Cab & Frame Decals (Continued) Item Part Number Qty.
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DECALS Figure 11-1 Cab & Frame Decals (Continued) Item Part Number Qty. K10 0274072 1 11-6 Description Rev.
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DECALS Figure 11-1 Cab & Frame Decals (Continued) Item 31200732 Part Number Qty. Description 8042/10042/10054 Rev.
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DECALS Figure 11-2 Boom Decals 20 40 19 101 1 101 1 18 PH6090 11-8 8042/10042/10054 31200732
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DECALS Figure 11-2 Boom Decals Item 1 18 19 20 40 101 31200732 Part Number Qty. Description Rev.
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DECALS This Page Intentionally Left Blank 11-10 8042/10042/10054 31200732
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SECTION 12 RECOMMENDED SPARE PARTS RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
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RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
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RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
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RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. Part Number 12-4 Description 8042/10042/10054 Qty.
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SECTION 13 PART NUMBER INDEX PART NUMBER INDEX Part Number Page 0100009 ....................... 10-21 0100011 .. 3-7, 4-3, 4-5, 4-21, 4-25, 4-27, 7-9, 7-11 0100019 .............1-3, 1-9, 5-3 0100063 ........................... 3-5 0240156 ......................... 3-23 0274068 ......................... 11-9 0274072 ......................... 11-6 0274271 ......................... 11-5 0274272 ......................... 11-5 0274547 ......................... 11-5 0400075 .........................
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PART NUMBER INDEX Part Number Page 10-33 1001117026 ..... 10-24, 10-28, 10-49, 10-51 1001117068 ...... 10-24, 10-28 1001117070 ...... 10-25, 10-28 1001117079 ................. 10-51 1001117111 ...... 10-24, 10-28 1001117244 ................... 4-19 1001117308 ................... 10-5 1001117738 ..................... 1-5 1001117739 ..................... 1-5 1001118245 ................... 10-5 1001118282 ................. 10-25 1001118742 .............. 4-3, 4-5 1001119004 ...... 10-24, 10-28 1001119619 ...
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PART NUMBER INDEX Part Number Page 1001141427 ..................... 6-3 1001141892 ..................... 1-9 1001142409 .......... 11-4, 11-9 1001142410 .......... 11-4, 11-9 1001142440 .......... 11-4, 11-9 1001142513 ................... 10-4 1001142790 ..................... 3-9 1001143852 ................... 11-5 1001143904 ................... 11-4 1001145026 ................... 9-35 1001145035 ................... 6-11 1001146084 ..................... 3-5 1001146086 .....................
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PART NUMBER INDEX Part Number Page 1319722 ......................... 5-71 1319723 ......................... 5-71 1319724 ......................... 5-71 1319725 ......................... 5-71 1319726 ........... 4-7, 4-9, 5-71 1320022 ......................... 4-15 1321209 ................ 5-15, 5-33 1321226 ................ 5-21, 5-37 1321228 ......................... 5-21 1321234 ................ 5-15, 5-33 1600429 ........................... 7-7 1701509 ......................... 3-19 1701640 ...........
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PART NUMBER INDEX Part Number Page 4460466 10-24, 10-28, 10-33, 10-34, 10-37, 10-51 4460475 10-24, 10-25, 10-28, 10-45 4460476 10-25, 10-28, 10-37, 10-47 4460509 ....................... 10-28 4460518 ............10-24, 10-28 4460742 ....................... 10-45 4460743 ....................... 10-37 4460744 ............10-24, 10-28 4460790 ............10-34, 10-43 4460850 ....................... 10-43 4460871 ....................... 10-33 4460872 ....................... 10-33 4460884 .....................
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PART NUMBER INDEX Part Number Page 70022217 .............. 5-15, 5-33 70022218 .............. 5-21, 5-37 70022220 .............. 5-10, 5-28 70022223 .............. 5-21, 5-37 70022225 .............. 5-13, 5-31 70022227 .............. 5-13, 5-31 70022228 .............. 5-13, 5-31 70022229 .............. 5-13, 5-31 70022230 .............. 5-21, 5-37 70022231 ................ 5-9, 5-27 70022232 ......................... 5-9 70022234 .............. 5-21, 5-37 70022235 .............. 5-17, 5-35 70022236 ......
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PART NUMBER INDEX Part Number Page 70024547 ....................... 9-19 70024548 ....................... 9-19 70024549 ....................... 9-19 70024550 ......................... 3-9 70024551 ......................... 3-9 70024552 ......................... 3-9 70024553 ......................... 3-9 70024554 ......................... 3-9 70024555 ......................... 3-9 70024588 ......................... 4-7 70024589 ......................... 4-7 70024590 ......................... 4-7 70024608 .
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PART NUMBER INDEX Part Number Page 7150685 ....................... 10-17 7150688 ....................... 10-15 7150689 ....................... 10-17 7150690 ....................... 10-18 7150699 ....................... 10-17 7150702 ....................... 10-17 7150703 ....................... 10-17 7150707 ....................... 10-49 7150716 ....................... 10-17 7150717 ....................... 10-17 7150722 ....................... 10-45 7150723 ....................... 10-41 7150730 ...........
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PART NUMBER INDEX Part Number Page 8035848 ......................... 9-21 8035849 ......................... 9-21 8035855 ......................... 9-21 8035862 ......................... 9-45 8035863 ......................... 9-45 8036001 ......................... 9-11 8036021 ......................... 5-43 8036022 ......................... 5-43 8036023 ......................... 5-45 8036024 ......................... 5-47 8036025 ......................... 5-47 8036026 .........................
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PART NUMBER INDEX Part Number Page 8278007 ........... 4-3, 4-5, 5-41 8278012 .................... 4-3, 4-5 8278020 ................ 4-15, 4-19 8301443 .........7-9, 7-11, 7-13 8302470 ...1-5, 1-7, 7-9, 7-11, 7-13 8303034 ........................... 6-6 8303041 ........................... 2-5 8303519 ........................... 5-4 8303534 ........................... 7-7 8303540 ..... 2-17, 7-11, 10-10 8303545 ......................... 10-5 8303615 .................... 1-5, 1-7 8303620 .
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PART NUMBER INDEX Part Number Page 8526203 ................5-75, 5-77 8526406 ......................... 2-21 8530030 ....................8-3, 8-6 8546407 ........................... 8-3 8580110 .........7-9, 7-11, 7-13 8580315 ......................... 3-13 8580420 ....................1-5, 1-7 8582007 ....................... 10-10 8584001 ......3-13, 6-15, 8-17, 10-15, 10-17 8584007 ........................... 8-6 8584018 ............10-15, 10-17 8630003 ................3-11, 8-11 8630019 ................
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PART NUMBER INDEX Part Number 13-12 Page Part Number Page Part Number 8042/10042/10054 Page Part Number Page 31200732
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31200732 An Oshkosh Corporation Company JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA Phone: +1-717-485-5161 Customer Support Toll Free: 1-877-554-5438 Fax: +1-717-485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia Phone: +61 2 65811111 Fax: +61 2 65813058 JLG Latino Americana Ltda.