Service Manual User guide

10.4
Model 6042 Legacy Origin 7/02
Index
Final Positioning Mode,
Base Oil Out ........................10.20
Final Positioning Mode,
Rod Oil Out ..........................10.18
Free Pivot Mode,
Base Oil Out ........................10.16
Free Pivot Mode,
Rod Oil Out ..........................10.14
Locked Mode ..........................10.22
Locked Mode, Frame
Sway Left .............................10.24
Locked Mode, Frame
Sway Right...........................10.22
Stabilizer Cylinder Oil Flow.....10.13
Troubleshooting -
Final Positioning Mode,
Base Oil Out ........................10.21
Troubleshooting -
Final Positioning Mode,
Rod Oil Out ..........................10.19
Troubleshooting - Free Pivot Mode,
Base Oil Out ........................10.17
Troubleshooting - Free Pivot Mode,
Rod Oil Out ..........................10.15
Troubleshooting - Locked
Mode, Will Not Frame
Sway Left .............................10.26
Troubleshooting - Locked
Mode, Will Not Frame
Sway Right...........................10.26
Troubleshooting Symptom
Chart ....................................10.12
Stabil-TRAK™ Operation
Solenoid Valves........................10.6
Understanding Stabil-TRAK™
System..................................10.4
Stabil-TRAK™ System
Electrical Circuit Operation
and Troubleshooting ..............10.8
Hydraulic Circuit Operation and
Troubleshooting ...................10.12
Stabil-TRAK™ Component
Terminology ...........................10.2
Stabil-TRAK™ Description .......10.3
Stabil-TRAK™ Operation..........10.4
Stabil-TRAK™ Test ................10.27
Instructions .........................10.27
Procedures .........................10.27
Standard Practices
Capscrews and Metric Parts.......7.6
Cleanliness .................................7.6
Gaskets and O-rings...................7.6
Left and Right Sides of the
Engine......................................7.6
Switches and Solenoids
Boom Lift Sensor Removal
and Replacement.................9.132
Engine Block Heater ...............9.127
Engine Coolant High
Temperature Sender ............9.125
Engine Low Oil Pressure
Sender..................................9.124
Fuel Level Indicator and
Fuel Level Sender ................9.130
Fuel Shutoff Solenoid..............9.107
Hourmeter ...............................9.132
Hydraulic Oil Temperature
Switch...................................9.108
Ignition Key Switch..................9.104
Park Brake Switch...................9.110
Service Brake Switch ..............9.134
Steer Select Switches .............9.122
Steer Select Valve...................9.123
Steering...................................9.120
Transmission Shift Control
Switch...................................9.112
Transmission Solenoid
Valves ..................................9.113
Transmission Temperature
Sender..................................9.126
T
Torques
Bolts and Nuts.............................2.6
Fasteners ....................................2.6
SAE 37° Flare Hydraulic Fittings.2.6
Adjustable O-Ring Boss Fittings to
O-Ring Boss Ports...............2.8
Assembly Procedure...............2.6
Pipe Fittings to Pipe Ports ......2.8
Straight O-Ring Boss Fittings to
O-Ring Boss Ports...............2.7
SAE Flat Face 0-Ring Seal Hydraulic
Fittings......................................2.9
Adjustable O-Ring Boss Fittings to
O-Ring Boss Ports.............2.10
Assembly Procedure...............2.9
Pipe Fittings to Pipe Ports ....2.10
Straight O-Ring Boss Fittings to
O-Ring Ports........................2.9
Training Mechanics as Operators ...1.3
Transmission
After Service or Replacement ...6.13
General Specifications ................6.4
Inspection and Internal
Repair.....................................6.10
Installation.................................6.10
Lubrication...................................6.4
Performance Specifications ........6.4
Related Fuse Ratings, Amps ......6.4
Removal......................................6.6
Troubleshooting ........................6.14
Transmission Gear Selection
Troubleshooting
Forward First Gear Circuit ........ 9.61
Forward Fourth Gear Circuit..... 9.64
Forward Second Gear Circuit... 9.62
Forward Third Gear Circuit....... 9.63
Reverse First Gear Circuit........ 9.65
Reverse Second Gear Circuit... 9.66
Reverse Third Gear Circuit....... 9.67
Transmission Maintenance
Introduction................................. 6.4
Schedule .................................... 6.5
Transmission: ZF 4 WG-98 TC
Component Terminology ............ 6.2
Description ................................. 6.3
Maintenance............................... 6.4
Replacement .............................. 6.6
Specifications ............................. 6.4
Towing a Disabled Vehicle ....... 6.13
Troubleshooting........................ 6.14
Transmission: ZF 4 WG-98 TS
Operation.................................... 6.3
Serial Number ............................ 6.3
V
Valves and Manifolds.................... 8.68
Main Control Valve ................... 8.70
Power Steering Valve............... 8.92
Secondary Function
Manifold ................................. 8.85
Service Brake Valve ................. 8.87
Shuttle Valve ............................ 8.91
Steer Select Valve.................... 8.94
Unloader Valve......................... 8.68
W
Wear Pads, Boom......................... 3.65
Wheels and Tires
Installing Wheel and Tire
Assembly Onto Vehicle ......... 5.23
Removing Wheel and Tire
Assembly from Vehicle.......... 5.22
Tires ......................................... 5.24
Wheel Cleaning ........................ 5.23
Wheel Inspection and
Replacement ......................... 5.23
Window Wiper/Washer
Roof Wiper Motor .....................9.99
Roof Wiper Switch.................... 9.98
Windshield Wiper Motor ........... 9.96
Windshield Wiper Switch.......... 9.95
Windshield/Roof Washer
Reservoir and Pump............ 9.101
Windshield/Roof Washer
Switch.................................. 9.100
Wiring Harnesses
Cleaning and Drying................... 9.8
Disassembly ............................... 9.7