Service Manual User guide

10.1
Model 6042 Legacy Origin 7/02
Section 11
Index
A
Access Panels and Covers
Access Panel and Cover
Replacement..........................4.32
Accident Prevention Tags ...............1.4
After Service Startup and Checks
Axle Service..............................2.31
Boom Service............................2.31
Brake System Service...............2.30
Electrical/Electronic
Component Service ...............2.29
Engine Service..........................2.31
Fuel System Service.................2.30
Hydraulic Component
Service...................................2.30
Tire and Wheel Service.............2.31
Transmission Service or
Replacement..........................2.30
Air Cleaner Assembly
Installation.................................7.25
Removal....................................7.24
Axle Assemblies
Axle Assembly and Drive
Shaft Troubleshooting............5.11
Description..................................5.3
Internal Component
Troubleshooting .....................5.14
Maintenance ...............................5.4
Operation ....................................5.3
Replacement...............................5.5
Serial Number Plate....................5.4
Service and Troubleshooting ....5.11
Specifications..............................5.4
Axles, Drive Shaft,
Wheels and Tires
Axle Assemblies..........................5.3
Axle, Drive Shaft and Wheel
Component Terminology..........5.2
Drive Shafts ..............................5.15
General Information ....................5.3
Wheels and Tires......................5.21
B
Bearings
Cleaning....................................2.28
Installation.................................2.29
Removal....................................2.28
Boom
Assembly Maintenance...............3.3
Description ................................. 3.3
Operation.................................... 3.3
Quick Attach Assembly ............ 3.68
System ....................................... 3.3
System Component
Terminology............................. 3.2
Troubleshooting........................ 3.71
Boom Assembly Maintenance
Boom Chain Inspection ............ 3.46
Boom Chains............................ 3.46
Boom Wear Pads ..................... 3.65
Inner Boom Installation............. 3.35
Inner Boom Removal.................. 3.4
Intermediate Boom
Installation ............................. 3.30
Intermediate Boom Removal.... 3.10
Outer Boom Installation............ 3.21
Outer Boom Removal............... 3.15
Boom Chain Inspection
Chain Lubrication ..................... 3.54
Guidelines ................................ 3.47
Boom Chains
Removal and Replacement...... 3.58
C
Cab and Covers
Access Panels and Covers ...... 4.32
Cab Installation......................... 4.29
Component Terminology ............ 4.2
Enclosed Cab (Optional)
Components .......................... 4.20
Open Cab Components.............. 4.4
Operator’s Cab ........................... 4.3
Cab Heater and Fan
Cab Heater Controls............... 9.102
Cab Installation............................. 4.29
Cab Removal................................ 4.26
Cabs and Covers
Cab Removal............................ 4.26
Charging Circuit
Alternator.................................. 9.84
Battery...................................... 9.85
Controls
Joystick Replacement .............. 4.12
Throttle Pedal Replacement..... 4.11
D
Dash Panel Troubleshooting
Engine Alternator Charging
Warning Indicator...................9.69
Engine Coolant Temperature
Warning Indicator...................9.70
Engine Oil Pressure
Warning Indicator...................9.74
Fuel Level Indicator...................9.75
Hourmeter Indicator ..................9.76
Hydraulic Oil Temperature
Warning Indicator...................9.72
Park Brake Warning
Indicator .................................9.73
Road Lights Directional Signals
Indicator .................................9.79
Road Lights High Beam Indicator9.78
Stabil-TRAK Indicator ...............9.77
Transmission Temperature
Warning Indicator...................9.71
Drive Shafts
Assembly ..................................5.19
Cleaning and Drying .................5.18
Disassembly..............................5.17
Inspection and Service..............5.15
Installation.................................5.19
Maintenance .............................5.16
Removal....................................5.16
E
Electrical Component Terminology
General Overview
(Cab Harness)..........................9.4
General Overview
(Engine Harness) .....................9.5
Electrical System
Back-up Alarm ..........................9.90
Cab Heater and Fan ...............9.102
Charging Circuit ........................9.82
Component Terminology.............9.4
Components..............................9.89
Dash Panel Warning
Indicator Troubleshooting ......9.68
Effective Ground
Connections .............................9.7
Electrical Troubleshooting.........9.11
Engine Start Circuit...................9.80
Fuses and Relays .......................9.9
Instrument Cluster.....................9.91
Service Warnings........................9.6
Specifications..............................9.6
Switches and Solenoids..........9.104