Service Manual Manual

Section 10. Electrical System
Model 6036/6036T S/N 9B0500 thru 14833 10-1
Par. Title Page
Par. Title Page
Table Of Contents
SECTION 10
ELECTRICAL SYSTEM
10.8.5 Engine Low Oil Pressure Switch 10-35
10.8.6 Engine Coolant
High Temperature Sender 10-36
10.8.7 Alternator Not Charging Light 10-36
10.8.8 Transmission
High Temperature Sender 10-36
10.8.9 Fuel Gauge 10-37
10.9 OPTIONAL LIGHTING SYSTEM 10-43
10.9.1 Directional and
Emergency Flasher Switch 10-43
10.9.2 Momentary Brake Light
(Stop Light) 10-45
10.9.3 Momentary Brake Light Switch 10-45
10.9.4 Headlight and
Rear Work Light Switch 10-46
10.10 WINDSHIELD WASHER/WIPER 10-46
10.10.1 Windshield Washer/Wiper Switch
(Enclosed Cab Only) 10-46
10.10.2 Windshield Washer Motor and
Reservoir (Enclosed Cab Only) 10-47
10.10.3 Windshield Wiper Motor
(Enclosed Cab Only) 10-49
10.10.4 Roof Washer/Wiper Switch
(Enclosed Cab Only) - Later Models 10-51
10.10.5 Roof Washer Motor And Reservoir
Later Models 10-51
10.10.6 Roof Wiper Motor (Enclosed Cab Only)
Later Models 10-52
10.11 FAN SWITCH AND
FAN MOTOR (OPTIONAL) 10-53
10.12 CAB HEATER
(ENCLOSED CAB ONLY) 10-53
10.12.1 Cab Heater Switch
(Enclosed Cab Only) 10-53
10.12.2 Heater Fan Motor and Coil
(Enclosed Cab Only) 10-55
10.14 TROUBLESHOOTING 10-56
10.15 SPECIFICATIONS 10-75
10.1 SYSTEM COMPONENTS 10-2
10.1.1 Service Warnings
and Recommendations 10-2
10.1.2 Effective Ground Connections 10-3
10.2 WARNING DEVICES 10-3
10.2.1 Horn 10-3
10.2.2 Backup Alarm
and Reverse Switch 10-4
10.2.3 Warning Lights 10-4
10.3 WIRING HARNESSES 10-5
10.4 CIRCUIT BREAKERS
AND/OR FUSES 10-5
10.4.1 Circuit Breakers S/N 9B0500 thru 1882 10-5
10.4.2 Fuses & Circuit Breaker S/N 1883 & After 10-7
10.5 STARTING CIRCUIT 10-14
10.5.1 Testing Starter in Forklift 10-14
10.5.2 Starter 10-16
10.5.3 Starting Motor Relay 10-17
10.5.4 Thermo Start Plug for Cold Weather
Starting (Perkins Only) 10-19
10.6 CHARGING CIRCUIT 10-20
10.6.1 Alternator 10-20
10.6.2 Batteries 10-22
10.7 SWITCHES AND SOLENOIDS 10-26
10.7.1 Ignition (Key) Switch 10-26
10.7.2 Neutral Start Switch 10-27
10.7.3 Fuel Run Solenoid 10-28
10.7.4 Park Lock Switch 10-30
10.7.5 Reverse Switch 10-31
10.7.6 Steer Select Switch 10-31
10.7.7 Steer Select Valve Solenoid 10-32
10.8 GAUGES AND
INDICATOR LIGHTS 10-32
10.8.1 Removal of the Gauge Cluster 10-32
10.8.2 Installation of the Gauge Cluster 10-32
10.8.3 Hourmeter 10-33
10.8.4 Warning Lights 10-34