Service Manual Manual

Section 2 General Instructions
2-4
6036/6036T S/N 9B0500 thru 14833
2.7.4 Straight Thread O-ring Fitting
(non-adjustable)
1. Make sure both threads and sealing surfaces
are free of burrs, nicks, scratches, or any
foreign material.
2. Lubricate O-ring with light coating of oil.
3. Torque as follows:
SAE Torque
Size lb-ft Nm
4 22-26 30-35
6 46-54 62-73
8 95-105 129-142
10 125-135 170-183
12 165-175 224-237
16 245-255 332-346
20 270-290 366-393
24 365-385 495-522
2.7.5 Straight Thread O-ring Fitting
(adjustable)
1. Inspect and correct both mating parts for
burrs, nicks, scratches, or any foreign par-
ticles.
2. Lubricate O-ring with light coat of oil.
3. Back off locknut as far as possible.
4. Screw fitting into the port by hand until the
backup washer contacts the face of the port
and is pushed all the way towards the locknut.
5. To position the fitting, unscrew by the required
amount, but not more than one full turn.
6. Hold the fitting in the desired position and
torque the locknut as follows:
SAE Torque
Size lb-ft Nm
4 14.5-17.5 20-24
6 37-43 50-58
8 75-85 102-115
10 115-125 156-170
12 155-165 210-224
16 225-235 305-319
20 260-280 353-380
24 340-360 461-488
2.8 PAINTING
Unless otherwise specified, paint all components
as follows:
2.8.1 Orange Paint
Use orange paint on all components except as
specified in paragraphs 2.8.2 and 2.8.3.
P/N 8528074 ...................... 1 gallon service paint
P/N 8528071 ...................... 16 oz Spray can
2.8.2 Black Paint
Use P/N 8528036 ............... 16 oz spray can
Boom Angle Indicator Pointer
Wheels (Early Models)
Brake Pedal
Radiator
Seat Adaptor Plate
Radiator Shroud
Transmission Oil Cooler
Axles
Drive Shafts
Drop Box
Forks
Mirrors and their Brackets
Dash Panels
Instrument Mounting Plate
Air Cleaner
Steering Column
Joystick Panel
Cab Door Handle
2.8.3 White Paint
Use P/N 8528040 ............... 16 oz spray can
Boom Extend Cylinder
Wheels (Later Models)