Illustrated Parts Manual Model 6036 S/N 14834 thru 19988 & 0160002345 thru 0160044900 8990417 Revised March 31, 2014 An Oshkosh Corporation Company
EFFECTIVITY PAGE December 24, 2004 - A - Revised Manual July 29, 2005 - B - Revised Manual June 16, 2006 - C - Revised Manual April 17, 2008 - D - Revised Manual, (Manual edited to B/M - 0010620 Revision 29) January 19, 2009 - E - Revised Manual August 3, 2009 - F - Revised Manual July 7, 2010 - G - Revised Manual February 18, 2011 - H - Revised Manual December 20, 2011 - I - Revised Manual April 9, 2012 - J - Revised Manual June 22, 2012 - K - Revised Manual March 31, 2014 - L - Revised Manual 8990417 60
EFFECTIVITY PAGE ii 6036 8990417
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 – FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1 1-2 Main Frame Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Hoods & Guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 SECTION 2 – BOOM . . . . . . . . . . .
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 5 – DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 5-10 5-11 5-12 5-13 5-14 5-15 5-16 5-17 5-18 5-19 5-20 5-21 5-22 5-23 5-24 5-25 5-26 5-27 5-28 5-29 5-30 5-31 5-32 5-33 5-34 5-35 iv Drive Train Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 6 – CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 Open Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Closed Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS FIGURE NO. 9-8 9-9 9-10 9-11 9-12 9-13 TITLE PAGE NO. Directional Control Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel/Hydraulic Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grapple Bucket Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Side Tilt Carriage Cylinder . . . . .
SECTION 1 FRAME & ATTACHING PARTS 8990417 6036
S/N 14384 thru 19988 & 0160002345 thru 0160004109 excluding 0160003491 & 0160003492 FRAME & ATTACHING PARTS Figure 1-1 Main Frame Components 21 11 12 13 3 4 5 15 14 16 9 13 ``` 16 15 14 17 23 ` ` ` 19 20 21 18 17 ` 24 2 8 10 1 23 6 23 19 20 22 21 18 8 7 PA2952 1-2 6036 8990417
S/N 14384 thru 19988 & 0160002345 thru 0160004109 excluding 0160003491 & 0160003492 FRAME & ATTACHING PARTS Figure 1-1 Main Frame Components Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 NSS 7139475 8305021 8307012 8310066 1 1 4 4 4 Ref Ref 2 Ref Ref Ref 2 4 4 4 2 4 2 2 2 2 AR AR AR 8990417 8050001 8065641 8303782 8305644 7092292 8065640 8520021 8303752 8305626 7137142 8520013 7125861 6620531 7124331 Description Rev.
S/N 0160003491 & 0160003492 FRAME & ATTACHING PARTS Figure 1-1 Main Frame Components 21 12 13 26 25 14 14 15 27 25 13 26 9 3 4 5 11 16 15 27 ``` 16 17 23 ` ` ` 19 20 21 18 17 ` 24 2 8 31 10 1 23 6 23 19 20 22 21 18 8 7 PA4450 1-4 6036 8990417
S/N 0160003491 & 0160003492 FRAME & ATTACHING PARTS Figure 1-1 Main Frame Components Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 NSS 7139475 8305021 8307012 8310066 1 1 4 4 4 Ref Ref 2 Ref Ref Ref 2 4 4 4 2 4 2 2 2 2 AR AR AR 4 AR AR 8990417 8050001 8065641 8303625 8310056 7302039 8065640 8520021 8303752 8305626 7137142 8520013 7125861 6620531 7124331 8520001 8526007 8522012 Description Rev.
S/N 0160004110 thru 0160015051 FRAME & ATTACHING PARTS Figure 1-1 Main Frame Components 11 20 12 16 12 16 20 13 10 14 24 26 13 10 14 3 15 29 4 30 22 15 1 18 20 23 17 7 25 10 19 28 5 27 21 18 10 19 20 17 9 2 8 7 6 PA4460 1-6 6036 8990417
S/N 0160004110 thru 0160015051 FRAME & ATTACHING PARTS Figure 1-1 Main Frame Components Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 NSS 7302332 8305021 8310066 1 1 4 AR Ref Ref 1 4 1 AR 2 4 4 4 4 AR 2 2 2 2 AR AR AR Ref Ref Ref AR AR 4 AR 8990417 8050001 8310051 4821430 8522012 8065641 8303625 8310056 7302039 8065640 8526007 8303752 8305626 7137142 8520001 7124301 7139156 7125871 7139613 7124471 8307012 5724302 Description Rev.
S/N 0160015052 & After FRAME & ATTACHING PARTS Figure 1-1 Main Frame Components 20 31 10 14 12 9 2 11 26 15 8 S/N 0160015052 THRU 0160033624 12 20 24 3 10 14 29 32 31 4 30 22 15 1 18 20 23 17 7 25 10 19 28 34 35 36 34 35 36 27 5 33 21 18 10 19 20 17 2 8 7 6 PA4461 1-8 6036 8990417
S/N 0160015052 & After FRAME & ATTACHING PARTS Figure 1-1 Main Frame Components Item Part Number Qty.
FRAME & ATTACHING PARTS Figure 1-2 Hoods & Guards 11 10 6 5 28 4 14 3 2 7 12 8 13 11 1 ``` ``` 15 5 9 27 24 19 25 26 26 16 21 ` ` ` ` ` 29 24 19 20 19 15 22 5 6 18 6 17 25 12 13 17 21 23 S/N 0160039338 & AFTER INCLUDING 0160024571 & 0160037911 21 PA2961 1-10 6036 8990417
FRAME & ATTACHING PARTS Figure 1-2 Hoods & Guards Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 8990417 Part Number Qty.
FRAME & ATTACHING PARTS This Page Intentionally Left Blank 1-12 6036 8990417
SECTION 2 BOOM 8990417 6036
S/N 14834 thru 17190 BOOM Figure 2-1 First Boom Section 27 35 28 32 29 28 30 31 10 11 37 13 12 33 35 14 5 1 8 9 35 8 4 37 20 7 2 6 3 20 7 26 37 22 15 21 13 10 14 11 37 12 19 23 22 16 24 21 7 8 34 35 17 25 21 19 36 14 18 37 14 PA3770 2-2 6036 8990417
S/N 14834 thru 17190 BOOM Figure 2-1 First Boom Section Item Part Number Qty.
S/N 17191 thru 19988 & 0160002345 thru 0160004091 excluding 0160003491 7 & 0160003492 BOOM Figure 2-1 First Boom Section 27 35 28 29 32 1 10 11 37 29 13 28 30 12 31 5 1 33 35 8 9 35 7 8 4 37 20 7 A 22 39 39 3 13 10 11 37 38 14 15 21 20 26 37 2 6 12 14 38 19 23 22 16 24 21 7 8 34 35 17 25 36 14 21 19 18 37 14 PA4510 2-4 6036 8990417
S/N 17191 thru 19988 & 0160002345 thru 0160004091 excluding 0160003491 & 0160003492 BOOM Figure 2-1 First Boom Section Item Part Number Qty.
S/N 0160004110 thru 0160015020 including 0160003491 & 0160003492 BOOM Figure 2-1 First Boom Section 35 39 27 35 28 38 4 37 20 29 5 6 32 1 29 28 30 31 10 11 37 33 35 8 9 35 7 26 37 A 22 15 21 24 21 22 14 41 14 41 40 19 23 7 8 34 35 13 35 20 7 8 12 16 17 40 18 37 36 14 14 25 21 19 PA4520 2-6 6036 8990417
S/N 0160004110 thru 0160015020 including 0160003491 & 0160003492 BOOM Figure 2-1 First Boom Section Item Part Number Qty.
S/N 0160015052 & After BOOM Figure 2-1 First Boom Section 39 4 37 44 43 27 35 28 20 29 5 6 11 37 32 1 13 29 28 30 10 31 42 10 33 35 13 11 37 8 9 35 7 8 7 26 37 A 22 45 15 21 19 24 21 23 22 7 8 34 35 16 17 14 41 14 40 18 37 42 41 40 36 43 14 14 25 21 19 PA4521 2-8 6036 8990417
S/N 0160015052 & After BOOM Figure 2-1 First Boom Section Item Part Number Qty.
BOOM Figure 2-2 Second Boom Section 104 110 VIEW SHOWING BACK OF HOSE PULLEY ASSY 101 109 107 106 20 23 103 19 7 108 105 111 6 16 23 102 112 7 6 7 8 23 6 4 17 9 5 24 11 17 10 12 16 23 22 23 7 18 7 6 13 1 2 21 5 14 4 2 2 3 5 4 5 3 21 4 5 4 15 13 5 14 6 7 4 22 23 8 23 PAP9320 2-10 6036 8990417
BOOM Figure 2-2 Second Boom Section Item Part Number Qty.
BOOM Figure 2-3 Third Boom Section 4 8 28 3 5 6 10 27 9 28 3 10 2 28 1 7 3 10 5 4 5 4 20 22 12 19 29 20 11 21 14 11 23 17 24 25 18 15 26 13 16 PA3800 2-12 6036 8990417
BOOM Figure 2-3 Third Boom Section Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 7117094 8303679 8307005 7082311 7111572 7085442 7082362 8303738 8303681 8307204 7085542 8520034 8520013 8305644 7083992 8305643 7083922 8303666 7095522 8642224 8303772 7125811 8307918 8310093 8307904 8520001 7096491 8526036 1 6 16 16 7 2 AR 2 8 16 2 1 1 1 1 1 1 1 1 2 1 1 2 AR AR 2 6 AR Ref 8990417 Description Rev.
BOOM Figure 2-4 Quick Attach 4 6 5 7 101 2 3 103 1 102 104 PA3810 2-14 6036 8990417
BOOM Figure 2-4 Quick Attach Item Part Number Qty. 7085102 1 7139864 1 1 2 3 4 7085552 7085562 7085571 7120742 7139863 1 1 1 1 1 5 6 7 8303638 8305619 8307104 1 1 1 101 102 103 104 7118892 7118882 8310266 8310276 8526007 1 1 1 1 AR 8990417 Description Rev.
BOOM Figure 2-5 Boom Extend Chains 3 2 4 1 4 5 6 9 9 11 10 7 8 1 11 K1 2-16 6036 PA3891 8990417
BOOM Figure 2-5 Boom Extend Chains Item 1 2 3 4 5 6 7 8 9 10 11 K1 8990417 Part Number Qty. NSS NSS 8310019 8310020 7139180 8305645 8305644 8307104 8305646 Ref 2 2 1 2 2 1 2 2 Ref Ref Ref 8024025 1 Description Rev.
BOOM Figure 2-6 Boom Retract Chain 4 3 1 9 3 5 7 9 8 1 7 2 6 K1 2-18 6036 PA3901 8990417
BOOM Figure 2-6 Boom Retract Chain Item 1 2 3 4 5 6 7 8 9 K1 8990417 Part Number Qty. NSS NSS 8305646 7117031 8310019 8305645 8307104 Ref 1 1 2 2 2 1 Ref Ref Ref 8024026 1 Description Rev.
BOOM This Page Intentionally Left Blank 2-20 6036 8990417
SECTION 3 ATTACHMENTS 8990417 6036
ATTACHMENTS Figure 3-1 Buckets 1 2 PA3880 3-2 6036 8990417
ATTACHMENTS Figure 3-1 Buckets Item Part Number Qty. 1 7110744 1001100822 1001100823 1001100824 NSS 1 1 1 1 1 2 8990417 Description UTILITY BUCKET, 1.25 YD³, (includes item 2) 72 IN BUCKET, 1.0 YD³, (includes item 2) 96 IN BUCKET, 1.5 YD³, (includes item 2) 102 IN BUCKET, 2.0 YD³, (includes item 2) S/N PLATE 6036 Rev.
S/N 14834 thru 19988 & 0160002345 thru 0160034170 ATTACHMENTS Figure 3-2 Tilt Carriage 104 103 105 1 7 104 103 105 9 3 201 PA3821 PA3820 3-4 6036 8990417
S/N 14834 thru 19988 & 0160002345 thru 0160034170 ATTACHMENTS Figure 3-2 Tilt Carriage Item 1 3 7 9 103 104 105 201 8990417 Part Number Qty. Description Rev.
S/N 0160034171 & After ATTACHMENTS Figure 3-2 Tilt Carriage 6 2 4 1 5 3 6 4 3 5 2 1 S/N 0160042348 & AFTER EXCLUDING 0160042758 PAP9350 3-6 6036 8990417
S/N 0160034171 & After ATTACHMENTS Figure 3-2 Tilt Carriage Item 1 2 3 4 5 6 8990417 Part Number Qty.
Before S/N 0160037788 ATTACHMENTS Figure 3-3 Side Tilt Carriage 21 22 16 23 35 15 14 14 13 12 5 30 20 32 10 31 4 7 8 10 2 18 9 7 10 11 6 19 3 27 25 28 36 17 26 24 1 29 33 32 30 31 37 PA3851 3-8 6036 8990417
Before S/N 0160037788 ATTACHMENTS Figure 3-3 Side Tilt Carriage Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 35 36 37 8990417 Part Number Qty.
S/N 0160037788 & After ATTACHMENTS Figure 3-3 Side Tilt Carriage 6 5 12 2 18 11 10 13 16 3 15 23 27 8 9 19 9 20 7 4 28 29 31 24 26 30 25 21 14 22 3 17 26 1 21 22 1 PAP2970 3-10 6036 8990417
S/N 0160037788 & After ATTACHMENTS Figure 3-3 Side Tilt Carriage Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 8990417 Part Number Qty.
Before S/N 0160037788 ATTACHMENTS Figure 3-4 Swing Carriage 23 22 LEFT SIDE CYLINDER 20 X 25 E R 34 RIGHT SIDE CYLINDER 24 26 33 18 35 R X 3 27 15 15 24 30 40 36 9 7 14 39 40 16 17 13 9 10 11 12 10 9 8 16 2 25 28 17 ATTACH TO PORT “R” R.H. CYL. 31 6 38 15 14 42 37 1 6 5 30 E 25 14 21 19 25 ATTACH TO PORT “R” L.H. CYL.
Before S/N 0160037788 ATTACHMENTS Figure 3-4 Swing Carriage Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 30 31 33 34 35 36 37 38 39 40 42 43 8990417 Part Number Qty.
S/N 0160037788 & After ATTACHMENTS Figure 3-4 Swing Carriage 27 15 17 12 21 22 21 14 18 20 18 20 18 20 14 17 27 28 36 5 1 11 11 6 35 2 31 19 37 3 4 25 34 30 38 3 4 26 33 18 32 6 7 20 28 13 29 24 16 23 29 6 11 1 11 2 31 5 PAP3360 3-14 6036 8990417
S/N 0160037788 & After ATTACHMENTS Figure 3-4 Swing Carriage Item 1 2 3 4 5 6 7 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 8990417 Part Number Qty.
Before S/N 0160037788 ATTACHMENTS Figure 3-5 Sheet Material Handler 4 3 5 6 4 11 3 4 5 6 15 1 13 5 12 7 4 11 7 9 13 2 12 5 PH4750 3-16 6036 8990417
Before S/N 0160037788 ATTACHMENTS Figure 3-5 Sheet Material Handler Item 1 2 3 4 5 6 7 9 11 12 13 15 8990417 Part Number Qty.
S/N 0160037788 & After ATTACHMENTS Figure 3-5 Sheet Material Handler 1 2 3 4 7 5 107 6 106 101 102 103 104 105 PY1510 3-18 6036 8990417
S/N 0160037788 & After ATTACHMENTS Figure 3-5 Sheet Material Handler Item 1 2 3 4 5 6 7 101 102 103 104 105 106 107 8990417 Part Number Qty.
ATTACHMENTS Figure 3-6 3 ft.
ATTACHMENTS Figure 3-6 3 ft. Truss Boom With Winch Item 1 2 3 8990417 Part Number Qty. Description Rev.
S/N 0160037788 & After ATTACHMENTS Figure 3-7 12 ft.
S/N 0160037788 & After ATTACHMENTS Figure 3-7 12 ft. Truss Boom With Winch Item 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 8990417 Part Number Qty.
Before S/N 0160037788 ATTACHMENTS Figure 3-8 Truss Boom 7 10 1 11 9 7 3 4 2 S/N 14834 THRU 19988 & 0160002345 THRU 0160032267 3-24 6036 5 PH4451 8990417
Before S/N 0160037788 ATTACHMENTS Figure 3-8 Truss Boom Item Part Number Qty. 3 7113024 7113034 8382017 70022893 70022828 8310195 1 1 1 1 1 4 4 8307112 4 5 8305644 4 7 9 10 11 NSS 4110422 4107832 4107812 1 2 2 2 1 2 8990417 Description 12 FT TRUSS BOOM ASSY, (includes all items) TRUSS BOOM WELDMENT PINTLE HOOK, (S/N 14834 thru 19988 & 0160002345 thru 0160032267) LATCH KIT, (S/N 14834 thru 19988 & 0160002345 thru 0160032267) LATCH KIT, (S/N 0160032267 & After) HEX HD CAPSCREW, 1/2-13X1.
S/N 0160037788 & After ATTACHMENTS Figure 3-8 Truss Boom 2 3 K1 1 3-26 PY1541 6036 8990417
S/N 0160037788 & After ATTACHMENTS Figure 3-8 Truss Boom Item Part Number Qty. 1 2 3 1001099902 1001099901 4110422 NSS NSS 1 1 2 1 1 12 FT TRUSS BOOM, (includes all items) 15 FT TRUSS BOOM, (includes all items) WARNING SWINGING LOADS DECAL S/N PLATE TRUSS BOOM K1 70022828 1 LATCH KIT 8990417 Description 6036 Rev.
ATTACHMENTS Figure 3-9 Fork Mounted Lifting Hook NOTE: PALLET/LUMBER FORKS OF AN APPROPRIATE LOAD RATING MUST BE USED.
ATTACHMENTS Figure 3-9 Fork Mounted Lifting Hook Item Part Number Qty. 1 2 3 4 5 6 7 91565094 7029520 90554080 7029521 70020555 1001093171 NSS 1 2 1 1 1 2 1 8990417 Description FORK MOUNTED LIFTING HOOK, (includes all items) HAIRPIN CLIP SLING HOOK CHAIN SHACKLE ASSY, (includes pin), 12,000LB SPRING BUSHING PIN S/N ATTACHMENT PLATE 6036 Rev.
ATTACHMENTS Figure 3-10 Forks PV1550 3-30 6036 8990417
ATTACHMENTS Figure 3-10 Forks Item Part Number Qty. 2340037 7301408 2340045 2340038 7139747 2340039 7139746 2340046 1001092391 6 2 2 2 2 2 2 2 2 CUBING FORK, 48X2X2, 11,640 lbs PALLET FORK, 48X4X2.25 PALLET FORK, 48X4X2.36, 10,950 lbs PALLET FORK, 48X5X2.36, 13,700 lbs BLOCKING FORK, 48X2X2 PALLET FORK, 60X6X2.36, 16,300 lbs DUAL TAPER FORK, 60X7X1.75 DUAL TAPER FORK, 60X7X1.
Before S/N 0160037788 ATTACHMENTS Figure 3-11 Concrete Bucket 1 2 WARNING DECAL 1 3 WARNING DECAL PH4741 3-32 6036 8990417
Before S/N 0160037788 ATTACHMENTS Figure 3-11 Concrete Bucket Item Part Number Qty.
Before S/N 0160037788 ATTACHMENTS Figure 3-12 Sweeper Assembly 2 1 PH4770 3-34 6036 8990417
Before S/N 0160037788 ATTACHMENTS Figure 3-12 Sweeper Assembly Item Part Number Qty. 1 2 4 7301180 7301718 NSS 4110461 1 1 1 1 8990417 Description SWEEPER ASSY, (includes all items) 24 IN SWEEPER WITH BUCKET S/N PLATE WARNING DECAL, (not shown) 6036 Rev.
ATTACHMENTS Figure 3-13 Fork Mounted Platform 4 101 102 107 109 7 111 BEFORE S/N 2009005-1 6 3 8 154 113 5 155 105 103 106 110 113 114 112 108 2 104 106 1 7 111 4 101 201 209 214 S/N 2009005-1 & AFTER 6 3 8 154 203 210 212 155 5 103 206 105 218 110 108 2 1 3-36 6036 104 106 PY6770 8990417
ATTACHMENTS Figure 3-13 Fork Mounted Platform Item 1 2 3 4 5 6 7 8 101 102 103 104 105 106 107 108 109 110 111 8990417 Part Number Qty.
ATTACHMENTS Figure 3-13 Fork Mounted Platform (Continued) Item Part Number Qty. 112 113 114 154 155 201 203 206 209 210 212 214 218 1001093171 1001097168 1001098582 1701509 1704277 0641405 1060379 2080040 3311405 3421453 3760170 4711400 1001102813 2 2 2 1 3 4 2 16 4 2 4 8 2 3-38 Description Rev.
ATTACHMENTS Figure 3-13 Fork Mounted Platform (Continued) Item 8990417 Part Number Qty. Description 6036 Rev.
ATTACHMENTS Figure 3-14 Grapple Bucket 3-40 6036 8990417
ATTACHMENTS Figure 3-14 Grapple Bucket Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 8990417 Part Number Qty.
ATTACHMENTS Figure 3-15 Fork Pin Lock Installation 1 4 2 3 5 PY1650 3-42 6036 8990417
ATTACHMENTS Figure 3-15 Fork Pin Lock Installation Item Part Number Qty. 1 2 3 4 5 1001093465 0240156 1001093273 1001093377 1001094830 1001094330 1 1 1 2 4 2 8990417 Description FORK PIN LOCK INSTALLATION, (includes all items) FORK PIN LOCK, LH FORK PIN LOCK, RH HITCH PIN CLAMP LANYARD 6036 Rev.
ATTACHMENTS Figure 3-16 Dual Fork Positioning Carriage Assembly 20 3 2 20 12 22 1 8 21 23 25 28 30 9 20 10 13 30 25 27 29 31 32 14 15 16 17 14 15 16 17 21 28 4 4 30 5 23 11 3 2 24 8 7 20 1 26 34 6 9 5 11 33 PU1852 3-44 6036 8990417
ATTACHMENTS Figure 3-16 Dual Fork Positioning Carriage Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 8990417 Part Number Qty.
S/N 0160037788 & After ATTACHMENTS Figure 3-17 8 Ft Standard Mast 3 4 26 13 25 14 8 7 2 5 15 10 9 18 1 19 20 16 17 21 24 22 23 101 6 275 PSI 12 11 K1 K2 K3 K4 K5 43 45 46 47 3-46 PAP4080 6036 8990417
S/N 0160037788 & After ATTACHMENTS Figure 3-17 8 Ft Standard Mast (Continued) 27 28 40 30 29 39 41 31 37 40 38 35 32 64 39 33 34 65 36 38 37 63 66 27 33 28 34 27 28 48 58 48 54 48 55 56 61 44 51 59 52 53 49 8990417 6036 60 62 PAP3740 50 3-47
S/N 0160037788 & After ATTACHMENTS Figure 3-17 8 Ft Standard Mast Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 43 44 45 46 47 48 3-48 Part Number Qty.
S/N 0160037788 & After ATTACHMENTS Figure 3-17 8 Ft Standard Mast (Continued) Item Part Number Qty. 49 50 51 52 53 54 55 56 58 59 60 61 62 63 64 65 66 101 70022936 70022937 70022949 70022950 70022942 70022952 91403414 91043126 70022939 91403413 91043125 70022935 70022946 70022949 70022980 70022998 70022990 NSS 1 1 2 2 1 1 1 1 1 1 1 1 1 4 2 4 1 1 K1 K2 70023925 70023005 1 1 K3 K4 K5 70023006 70023007 70023015 1 1 1 8990417 Description Rev.
S/N 0160037788 & After ATTACHMENTS Figure 3-18 50 in Side Shift Carriage 11 18 12 1 7 15 12 12 10 3 6 11 12 16 19 10 11 7 16 17 11 7 2 18 3 19 24 26 25 22 5 26 23 4 5 5 14 21 8 4 9 13 20 20 10 13 11 10 21 5 21 14 11 13 PV2031 3-50 6036 20 8990417
S/N 0160037788 & After ATTACHMENTS Figure 3-18 50 in Side Shift Carriage Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 K1 K2 8990417 Part Number Qty. 1001142790 NSS 70024535 70024536 70024123 70024537 NSS 70024538 NSS 70024540 70024541 70024542 70024543 70024544 NSS 70024551 70024552 70024553 70024554 70022997 70024555 91403413 8420055 91403414 8420053 70024550 1 1 1 2 2 2 1 3 1 Ref 4 8 4 4 2 1 4 4 2 2 8 8 1 1 1 1 2 70024545 70024546 1 1 Description Rev.
ATTACHMENTS This Page Intentionally Left Blank 3-52 6036 8990417
SECTION 4 ENGINE & ATTACHING PARTS 8990417 6036
S/N 14834 thru 19988 & 0160002345 thru 0160004109 ENGINE & ATTACHING PARTS Figure 4-1 Engine Mounting 3 31 4 1 12 31 11 10 2 22 23 31 13 24 21 4 14 19 3 31 18 20 5 6 3 31 32 17 31 7 15 5 8 32 16 9 15 25 9 30 3 31 7 26 8 27 29 4 9 28 K1 K2 PA3444 4-2 6036 8990417
S/N 14834 thru 19988 & 0160002345 thru 0160004109 ENGINE & ATTACHING PARTS Figure 4-1 Engine Mounting Item Part Number Qty.
S/N 0160004110 thru 0160039337 excluding 0160024571 & 0160037911 ENGINE & ATTACHING PARTS Figure 4-1 Engine Mounting S/N 0160004110 THRU 0160012082 19 20 12 18 14 1 23 33 32 16 4 18 22 18 21 25 26 27 29 19 14 36 37 38 30 31 30 12 18 6 34 35 12 18 13 8 5 14 17 9 18 10 15 14 17 16 2 28 24 14 12 18 7 3 11 K1 K2 PA4286 4-4 6036 8990417
S/N 0160004110 thru 0160039337 excluding 0160024571 & 0160037911 ENGINE & ATTACHING PARTS Figure 4-1 Engine Mounting Item Part Number Qty.
S/N 0160004110 thru 0160039337 excluding 0160024571 & 0160037911 ENGINE & ATTACHING PARTS Figure 4-1 Engine Mounting (Continued) 4-6 Item Part Number Qty. K2 2915036 1 Description Rev.
S/N 0160004110 thru 0160039337 excluding 0160024571 & 0160037911 ENGINE & ATTACHING PARTS Figure 4-1 Engine Mounting (Continued) Item 8990417 Part Number Qty. Description 6036 Rev.
S/N 0160039338 & After including 0160024571 & 0160037911 ENGINE & ATTACHING PARTS Figure 4-1 Engine Mounting 14 201 204 23 15 24 4 13 18 202 204 205 203 106 24 104 101 7 304 307 16 103 23 9 18 21 105 3 13 RIGHT SIDE 22 4 17 8 10 2 303 309 K1 K2 308 303 302 301 403 402 401 306 LEFT SIDE 305 PAP9331 4-8 6036 8990417
S/N 0160039338 & After including 0160024571 & 0160037911 ENGINE & ATTACHING PARTS Figure 4-1 Engine Mounting Item Part Number Qty.
S/N 0160039338 & After including 0160024571 & 0160037911 ENGINE & ATTACHING PARTS Figure 4-1 Engine Mounting (Continued) Item Part Number Qty. 402 403 4711500 4761500 3 6 K1 1001128968 1 K2 1001128967 1 4-10 Description Rev.
S/N 0160039338 & After including 0160024571 & 0160037911 ENGINE & ATTACHING PARTS Figure 4-1 Engine Mounting (Continued) Item 8990417 Part Number Qty. Description 6036 Rev.
Before S/N 0160039337 excluding 0160024571 & 0160037911 ENGINE & ATTACHING PARTS Figure 4-2 Fuel System ILLUSTRATION IS INVERTED FROM MACHINE APPLICATION.
Before S/N 0160039337 excluding 0160024571 & 0160037911 ENGINE & ATTACHING PARTS Figure 4-2 Fuel System Item Part Number Qty. 7127081 7302085 Ref 1 1 3 4 5 6 7 8 2720551 8405009 8410013 7127881 8420229 8320270 7028838 1 2 4 1 1 1 1 9 10 11 12 13 14 8274022 8303715 8307004 8750015 8769123 8750017 1 1 1 1 1 1 1 2 8990417 Description Rev.
S/N 0160039338 & After including 0160024571 & 0160037911 ENGINE & ATTACHING PARTS Figure 4-2 Fuel System 3 8 10 11 13 9 12 3 3 6 3 1 2 4 5 6 7 14 201 6 7 101 6 7 3 4-14 3 PA3484 6036 8990417
S/N 0160039338 & After including 0160024571 & 0160037911 ENGINE & ATTACHING PARTS Figure 4-2 Fuel System Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 101 201 8990417 Part Number Qty.
S/N 14834 thru 19988 & 0160002345 thru 0160004109 ENGINE & ATTACHING PARTS Figure 4-3 Radiator & Oil Cooler Mounting Assembly 34 33 30 29 31 9 10 11 23 24 8 21 5 28 27 32 30 25 26 22 28 6 2 3 13 12 7 4 11 20 1 10 9 14 35 19 18 PA2171 10 9 39 38 36 37 17 16 13 12 12 15 PA3451 4-16 6036 8990417
S/N 14834 thru 19988 & 0160002345 thru 0160004109 ENGINE & ATTACHING PARTS Figure 4-3 Radiator & Oil Cooler Mounting Assembly Item Part Number Qty.
S/N 0160004110 thru 0160010807 ENGINE & ATTACHING PARTS Figure 4-3 Radiator & Oil Cooler Mounting Assembly 28 27 26 29 15 14 11 11 9 12 11 28 25 27 10 13 8 30 8 46 24 19 18 20 2 17 5 3 16 4 7 47 21 1 6 46 20 11 22 12 11 10 8 11 19 23 6 31 3 20 17 20 12 11 8 25 2 15 11 18 21 46 11 12 14 11 22 6 36 32 33 34 38 39 31 35 28 27 40 41 42 43 37 44 45 39 PAP9210 4-18 6036 8990417
S/N 0160004110 thru 0160010807 ENGINE & ATTACHING PARTS Figure 4-3 Radiator & Oil Cooler Mounting Assembly Item Part Number Qty.
S/N 0160004110 thru 0160010807 ENGINE & ATTACHING PARTS Figure 4-3 Radiator & Oil Cooler Mounting Assembly (Continued) Item Part Number Qty. 46 47 2131216 70023968 3 1 4-20 Description Rev.
S/N 0160004110 thru 0160010807 ENGINE & ATTACHING PARTS Figure 4-3 Radiator & Oil Cooler Mounting Assembly (Continued) Item 8990417 Part Number Qty. Description 6036 Rev.
S/N 0160010808 thru 0160039337 excluding 0160024571 & 0160037911 ENGINE & ATTACHING PARTS Figure 4-3 Radiator & Oil Cooler Mounting Assembly 28 27 26 29 15 14 11 11 9 12 11 28 25 27 10 13 8 30 8 39 24 19 18 20 2 17 5 4 3 16 7 41 21 1 6 39 14 20 11 22 12 11 10 8 11 19 23 6 25 2 31 3 20 17 20 12 11 8 11 22 42 36 32 33 40 11 18 21 39 12 15 11 28 27 37 38 34 31 35 K1 38 PAP9220 4-22 6036 8990417
S/N 0160010808 thru 0160039337 excluding 0160024571 & 0160037911 ENGINE & ATTACHING PARTS Figure 4-3 Radiator & Oil Cooler Mounting Assembly Item Part Number Qty. Description Rev.
S/N 0160039338 & After including 0160024571 & 0160037911 ENGINE & ATTACHING PARTS Figure 4-3 Radiator & Oil Cooler Mounting Assembly 110 102 5 102 109 103 110 103 107 3 102 105 101 204 108 109 10 4 202 6 8 102 13 2 12 101 106 203 201 205 11 6 8 13 1 4-24 PA4314 6036 8990417
S/N 0160039338 & After including 0160024571 & 0160037911 ENGINE & ATTACHING PARTS Figure 4-3 Radiator & Oil Cooler Mounting Assembly Item Part Number Qty.
S/N 14384 thru 19988 & 0160002345 thru 0160004109 ENGINE & ATTACHING PARTS Figure 4-4 Air Cleaner Assembly 1 3 2 4 6 7 5 19 8 18 11 9 10 12 13 22 15 21 14 16 17 20 PA3471 4-26 6036 8990417
S/N 14384 thru 19988 & 0160002345 thru 0160004109 ENGINE & ATTACHING PARTS Figure 4-4 Air Cleaner Assembly Item Part Number Qty.
S/N 0160004110 thru 0160039337 excluding 0160024571 & 0160037911 ENGINE & ATTACHING PARTS Figure 4-4 Air Cleaner Assembly 1 3 4 2 8 14 16 7 15 18 5 9 6 13 11 10 12 17 PA4300 4-28 6036 8990417
S/N 0160004110 thru 0160039337 excluding 0160024571 & 0160037911 ENGINE & ATTACHING PARTS Figure 4-4 Air Cleaner Assembly Item Part Number Qty.
S/N 0160039338 & After including 0160024571 & 0160037911 ENGINE & ATTACHING PARTS Figure 4-4 Air Cleaner Assembly 1 103 7 105 9 4 107 11 6 12 104 8 5 10 3 2 9 13 102 14 15 18 17 4-30 16 PA4610 6036 8990417
S/N 0160039338 & After including 0160024571 & 0160037911 ENGINE & ATTACHING PARTS Figure 4-4 Air Cleaner Assembly Item Part Number Qty.
S/N 14384 thru 19988 & 0160002345 thru 0160004109 ENGINE & ATTACHING PARTS Figure 4-5 Exhaust System 5 2 3 4 1 2 6 14 7 8 9 11 10 12 13 PA2180 3 PA3460 4-32 6036 8990417
S/N 14384 thru 19988 & 0160002345 thru 0160004109 ENGINE & ATTACHING PARTS Figure 4-5 Exhaust System Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 7150642 7126992 8275247 8275240 7138871 8303519 8307220 7138318 8275248 7138816 7138815 8307005 8303675 8526007 1 2 2 1 1 2 2 1 1 1 1 2 2 AR 8990417 Description Rev. MUFFLER BAND CLAMP, 5X11 MUFFLER CLAMP, 3 V BAND CLAMP EXHAUST PIPE HEX HD CAPSCREW, M12X1.
S/N 0160004110 thru 0160035250 ENGINE & ATTACHING PARTS Figure 4-5 Exhaust System 11 2 MACHINE MAY HAVE UPGRADE KIT INSTALLED. IDENTIFY THE SYSTEM ON MACHINE BY VISUAL INSPECTION OF MOUNTING BRACKETS BEFORE ORDERING PARTS.
S/N 0160004110 thru 0160035250 ENGINE & ATTACHING PARTS Figure 4-5 Exhaust System Item Part Number Qty. 1 2 3 4 7302304 7301505 7301506 8275045 3220148 5 6 7 8 9 10 11 8275247 0641718 8303675 8310109 8307005 77384830 1 1 1 1 1 Ref 2 2 2 2 2 1 K1 1001102305 1 8990417 Description Rev.
S/N 0160035251 thru 0160039337 excluding 0160024571 & 0160037911 ENGINE & ATTACHING PARTS Figure 4-5 Exhaust System 2 102 15 1 14 8 10 12 13 6 3 5 4 11 101 6 15 PA4293 4-36 6036 8990417
S/N 0160035251 thru 0160039337 excluding 0160024571 & 0160037911 ENGINE & ATTACHING PARTS Figure 4-5 Exhaust System Item 1 2 3 4 5 6 8 10 11 12 13 14 15 101 102 8990417 Part Number Qty.
S/N 0160039338 & After including 0160024571 & 0160037911 ENGINE & ATTACHING PARTS Figure 4-5 Exhaust System 11 117 3 13 1 3 13 12 6 13 3 8 5 2 10 7 8 12 PAP9340 4-38 6036 8990417
S/N 0160039338 & After including 0160024571 & 0160037911 ENGINE & ATTACHING PARTS Figure 4-5 Exhaust System Item 1 2 3 5 6 7 8 10 11 12 13 117 8990417 Part Number Qty. 1001096425 0641624 0641616 8307005 1001114012 1001114013 1001100978 83683175 1001101193 1001114040 8405202 4751600 1 2 2 4 1 1 1 2 29 in 1 2 4 Ref Description EXHAUST INSTALL, (includes items 1 thru 13) HEX HD CAPSCREW, 3/8-16X3, GR5, (torque to 25-30 lb-ft) HEX HD CAPSCREW, 3/8-16X2, GR5, (torque to 25-30 lb-ft) LOCKWASHER, .
S/N 14834 thru 19765 ENGINE & ATTACHING PARTS Figure 4-6 Isolation Coupler 1 2 3 5 4 PA3940 4-40 6036 8990417
S/N 14834 thru 19765 ENGINE & ATTACHING PARTS Figure 4-6 Isolation Coupler Item Part Number Qty. 1 2 3 4 5 7137643 8035555 8035556 8035557 8035558 8035559 1 1 1 6 6 1 8990417 Description Rev.
S/N 19766 thru 19988 & 0160002345 thru 0160004109 ENGINE & ATTACHING PARTS Figure 4-6 Isolation Coupler 11 10 7 12 1 3 9 5 2 4 K1 8 6 PA3701 PA3700 4-42 6036 8990417
S/N 19766 thru 19988 & 0160002345 thru 0160004109 ENGINE & ATTACHING PARTS Figure 4-6 Isolation Coupler Item Part Number Qty.
S/N 0160004110 & After ENGINE & ATTACHING PARTS Figure 4-6 Isolation Coupler 9 8 6 2 1 7 4 3 K1 5 PA4271 PA4270 4-44 6036 8990417
S/N 0160004110 & After ENGINE & ATTACHING PARTS Figure 4-6 Isolation Coupler Item Part Number Qty.
ENGINE & ATTACHING PARTS This Page Intentionally Left Blank 4-46 6036 8990417
SECTION 5 DRIVE TRAIN 8990417 6036
DRIVE TRAIN Figure 5-1 Drive Train Components 1 5 9 10 2 11 6 1 9 2 22 15 7 16 8 20 12 2 19 24 13 21 3 23 24 4 2 3 17 18 PA4430 5-2 6036 8990417
DRIVE TRAIN Figure 5-1 Drive Train Components Item Part Number Qty.
DRIVE TRAIN Figure 5-2 Front Axle 1 PA3920 5-4 6036 8990417
DRIVE TRAIN Figure 5-2 Front Axle Item Part Number Qty. Description Rev.
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-3 Front Axle - Input 1 1 3 2 4 5 6 7 8 9 PH4860 5-6 6036 8990417
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-3 Front Axle - Input Item Part Number Qty.
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-3 Front Axle - Input (Continued) 5-8 Item Part Number Qty. 5 6 7 8 9 1319381 1319382 1319383 1319384 1319385 1319386 1319387 1319388 1319380 1319390 1319391 1319392 1319393 1319394 1319395 1319396 1319397 1319398 1319399 1319400 1319401 1319402 1319444 1321211 1321237 1319406 8035983 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Rev. RING, S=15.63 RING, S=15.56 RING, S=15.53 RING, S=15.
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-3 Front Axle - Input (Continued) Item 8990417 Part Number Qty. Description 6036 Rev.
S/N 0160038391 & After excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-3 Front Axle - Input 1 1 3 2 4 5 6 7 10 8 9 PH4870 5-10 6036 8990417
S/N 0160038391 & After excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-3 Front Axle - Input Item Part Number Qty.
S/N 0160038391 & After excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-3 Front Axle - Input (Continued) Item Part Number Qty.
S/N 0160038391 & After excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-3 Front Axle - Input (Continued) Item 8990417 Part Number Qty. Description 6036 Rev.
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-4 Front Axle - Limited Slip Differential 3 1 9 10 4 2 7 6 7 8 6 8 5 5 6 7 6 7 13 1 11 12 3 4 PT0840 2 PA3300 5-14 6036 8990417
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-4 Front Axle - Limited Slip Differential Item Part Number Qty. 1 2 8036425 1321219 1321220 1321221 8036426 1321217 8036427 1321262 1321188 1321224 1321184 8035985 1321153 1321154 1 10 10 10 8 2 2 4 4 2 12 12 4 4 Ref 3 4 5 6 7 8 9 10 11 12 13 8990417 Description Rev. DIFFERENTIAL CASE O.CLUTCH DISC, A=1.2 O.CLUTCH DISC, A=1.3 O.CLUTCH DISC, A=1.4 I.
S/N 0160038391 & After excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-4 Front Axle - Limited Slip Differential 7 7 6 6 5 8 5 3 9 4 10 9 1 10 6 6 7 7 2 12 13 11 3 4 2 PA3301 5-16 6036 8990417
S/N 0160038391 & After excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-4 Front Axle - Limited Slip Differential Item Part Number Qty.
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-5 Front Axle - Axle Casing 11 12 3 2 10 8 4 5 9 25 14 13 6 26 7 1 15 16 20 11 6 22 5 24 23 2 4 3 21 1 8 12 11 17 9 19 18 13 14 25 16 11 106 105 106 201 101 207 205 103 207 206 203 208 106 207 102 104 202 106 204 207 AXLE S/N 829694 & AFTER BEFORE AXLE S/N 829694 5-18 206 6036 PU1983 8990417
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-5 Front Axle - Axle Casing Item Part Number Qty.
S/N 0160038391 & After excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-5 Front Axle - Axle Casing 107 105 103 106 102 103 106 27 104 106 26 25 20 7 8 23 5 6 24 15 22 13 21 17 18 12 16 4 14 1 16 12 14 25 22 13 24 101 23 19 2 15 9 10 1 3 8 7 6 5-20 21 5 PA3312 6036 8990417
S/N 0160038391 & After excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-5 Front Axle - Axle Casing Item Part Number Qty.
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-6 Front Axle - M-Disk Brake 22 1 6 26 27 5 4 27 25 4 3 24 23 2 7 11 10 12 13 21 19 14 8 9 16 18 15 19 20 17 PA3320 5-22 6036 8990417
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-6 Front Axle - M-Disk Brake Item Part Number Qty.
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-6 Front Axle - M-Disk Brake (Continued) Item N1 5-24 Part Number Qty. Description 1319533 1319534 1319545 1319535 1319536 1319537 1319524 1319525 1319538 1319539 1319523 1319540 1319541 1319542 1319522 1319521 1319520 1319519 1319518 1319517 1319510 1321159 8035948 1319516 1319515 1319514 1319513 1319512 1319511 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR SHIM, A=0.
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-6 Front Axle - M-Disk Brake (Continued) Item 8990417 Part Number Qty. Description 6036 Rev.
S/N 0160038391 & After excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-6 Front Axle - M-Disk Brake 21 4 5 23 24 1 3 2 14 6 12 11 20 19 13 8 7 9 16 10 15 17 5 20 18 PA3321 5-26 6036 8990417
S/N 0160038391 & After excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-6 Front Axle - M-Disk Brake Item Part Number Qty.
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-7 Front Axle - Brake 10 2 3 1 4 6 5 7 8 9 15 13 14 12 11 17 16 K1 5-28 6036 PA4840 8990417
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-7 Front Axle - Brake Item Part Number Qty.
S/N 0160038391 & After excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-7 Front Axle - Brake 10 4 5 3 6 8 1 9 2 PA3331 5-30 6036 8990417
S/N 0160038391 & After excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-7 Front Axle - Brake Item Part Number Qty. Description 1 2 3 4 5 6 7 8 9 10 70022199 70022252 70022251 70022191 70022192 70022195 70022780 70022248 70022202 2 2 2 2 2 2 2 14 14 Ref SNAP RING WASHER PISTON PISTON PACKING ROD SEAL CUP SPRING SCREW PLUG, (not shown) PRESSURE PIN O-RING BRAKE HOUSING, (see Figure 5-6 for details) 8990417 6036 Rev.
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-8 Front Axle - Joint Housing 20 19 18 19 6 3 22 17 21 23 10 4 9 5 27 29 7 1 2 16 15 13 12 14 8 11 29 28 30 33 35 34 31 26 32 24 25 25 PA3340 5-32 6036 8990417
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-8 Front Axle - Joint Housing Item Part Number Qty.
S/N 0160038391 & After excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-8 Front Axle - Joint Housing 11 12 13 4 14 12 3 15 8 3 6 4 5 19 18 27 10 7 9 25 1 2 25 26 5 6 24 23 21 20 22 16 17 17 PA3341 5-34 6036 8990417
S/N 0160038391 & After excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-8 Front Axle - Joint Housing Item Part Number Qty.
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-9 Front Axle - Planetary Drive 4 5 6 7 3 10 1 9 8 2 PA3350 5-36 6036 8990417
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-9 Front Axle - Planetary Drive Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 1321247 1321242 8036436 1321231 1319483 1319484 1319485 1319506 8036331 1319488 2 2 2 6 6 6 6 2 2 4 8990417 Description Rev.
S/N 0160038391 & After excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-9 Front Axle - Planetary Drive 2 9 4 10 1 5 8 6 7 3 PA3351 5-38 6036 8990417
S/N 0160038391 & After excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-9 Front Axle - Planetary Drive Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 70022242 70022784 70022233 70022256 70022243 70022785 70022197 1319578 70022207 1 2 2 1 3 3 3 2 4 Ref 8990417 Description Rev. RING GEAR SUN GEAR SHAFT PLANETARY CARRIER ASSY, (includes items 4 thru 7) PLANETARY CARRIER PLANETARY GEAR CYL.
DRIVE TRAIN Figure 5-10 Rear Axle 1 PA3930 5-40 6036 8990417
DRIVE TRAIN Figure 5-10 Rear Axle Item Part Number Qty. Description Rev.
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-11 Rear Axle - Input 9 8 7 6 5 4 2 3 1 PH3630 5-42 6036 8990417
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-11 Rear Axle - Input Item Part Number Qty.
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-11 Rear Axle - Input (Continued) Item Part Number Qty. 5 6 7 8 9 1319381 1319382 1319383 1319384 1319385 1319386 1319387 1319388 1319389 1319390 1319391 1319392 1319393 1319394 1319395 1319396 1319397 1319398 1319399 1319400 1319401 1319402 1319444 1321211 1321237 1319406 8035983 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5-44 Description Rev. RING, S=15.63 RING, S=15.56 RING, S=15.53 RING, S=15.
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-11 Rear Axle - Input (Continued) Item 8990417 Part Number Qty. Description 6036 Rev.
S/N 0160038391 & After excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-11 Rear Axle - Input 9 8 7 10 6 5 4 2 3 1 PH4880 5-46 6036 8990417
S/N 0160038391 & After excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-11 Rear Axle - Input Item Part Number Qty.
S/N 0160038391 & After excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-11 Rear Axle - Input (Continued) Item Part Number Qty. 5 6 7 8 9 10 80304104 80304121 80304122 80304097 80304123 80304125 80304126 80304127 80304108 80304128 80304129 80304099 80304130 80304131 80304132 80304133 80304100 80304134 80304135 80304136 80304137 80304101 80304102 1319353 70022220 70022245 80304082 70022213 70022244 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5-48 Description Rev.
S/N 0160038391 & After excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-11 Rear Axle - Input (Continued) Item 8990417 Part Number Qty. Description 6036 Rev.
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-12 Rear Axle - Differential 1 12 2 3 4 9 11 6 5 6 7 5 7 5 6 5 6 10 8 1 2 3 4 PA3370 5-50 6036 8990417
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-12 Rear Axle - Differential Item Part Number Qty. 1 2 3 4 1321215 1321223 1319412 1321260 8035984 1321259 1321262 1321188 1321224 8035985 1321153 1321184 1321154 1 2 2 2 2 2 4 4 2 12 4 12 4 Ref 5 6 7 8 9 10 11 12 8990417 Description Rev. DIFFERENTIAL CASE AXLE BEVEL GEAR THRUST WASHER DIFFERENTIAL RING, A=13.7 DIFFERENTIAL RING, A=13.6 DIFFERENTIAL RING, A=13.
S/N 0160038391 & After excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-12 Rear Axle - Differential 7 2 6 7 4 6 9 11 3 5 10 4 5 3 1 8 9 10 6 7 6 7 PA3371 5-52 6036 8990417
S/N 0160038391 & After excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-12 Rear Axle - Differential Item Part Number Qty.
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-13 Rear Axle - Axle Casing 11 8 1 9 2 4 10 5 13 14 12 6 3 15 16 26 18 17 7 14 13 23 25 22 20 21 13 19 24 1 17 18 21 6 22 2 5 4 3 13 19 203 103 101 106 105 106 201 205 206 207 207 208 106 104 207 202 102 206 207 106 AXLE S/N 829694 & AFTER BEFORE AXLE S/N 829694 5-54 204 6036 PU2072 8990417
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-13 Rear Axle - Axle Casing Item Part Number Qty.
S/N 0160038391 & After excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-13 Rear Axle - Axle Casing 104 106 103 106 102 103 106 12 105 13 25 107 15 16 20 14 7 23 101 8 24 5 6 22 21 12 16 13 1 14 17 18 4 22 25 24 23 19 2 15 9 10 1 3 21 8 7 6 5 PA3381 5-56 6036 8990417
S/N 0160038391 & After excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-13 Rear Axle - Axle Casing Item Part Number Qty.
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-14 Rear Axle - M-Disk Brake 9 10 7 11 5 28 1 3 1 4 2 6 6 7 8 6 14 12 19 20 21 22 23 24 18 15 13 16 17 25 22 27 26 PA3391 5-58 6036 8990417
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-14 Rear Axle - M-Disk Brake Item Part Number Qty.
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-14 Rear Axle - M-Disk Brake (Continued) Item Part Number Qty.
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-14 Rear Axle - M-Disk Brake (Continued) Item 8990417 Part Number Qty. Description 6036 Rev.
S/N 0160038391 & After excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-14 Rear Axle - M-Disk Brake 21 4 5 23 24 1 3 2 14 6 12 11 20 19 13 8 7 9 16 10 15 17 5 20 18 PA3321 5-62 6036 8990417
S/N 0160038391 & After excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-14 Rear Axle - M-Disk Brake Item Part Number Qty.
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-15 Rear Axle - Brake 1 2 PT0800 PA3400 5-64 6036 8990417
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-15 Rear Axle - Brake Item Part Number Qty. 1 2 1321172 1321178 2 2 8990417 Description Rev.
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-16 Rear Axle - Joint Housing 5 19 20 18 22 3 23 21 20 24 10 4 8 6 7 32 31 1 2 17 16 14 12 15 32 30 9 11 33 34 25 13 28 29 26 27 27 35 PA3410 5-66 6036 8990417
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-16 Rear Axle - Joint Housing Item Part Number Qty.
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-16 Rear Axle - Joint Housing (Continued) Item Part Number Qty. 32 33 34 35 1319477 4 Ref Ref Ref HEX NUT SPRING WASHER, (see Figure 5-1 for details) WHEEL NUT, (see Figure 5-1 for details) BRAKE HOUSING, (see Figure 5-14 for details) N1 Note Ref IF REPLACING BOTH 8035992 CENTRAL PIECE 8035993 JOINT CROSS (NOT MAINTENANCE FREE) CAN REPLACE WITH 70021553 CENTRAL PIECE & 70021554 JOINT CROSS (MAINTENANCE FREE).
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-16 Rear Axle - Joint Housing (Continued) Item 8990417 Part Number Qty. Description 6036 Rev.
S/N 0160038391 & After excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-16 Rear Axle - Joint Housing 11 12 13 4 14 12 3 15 8 3 6 4 5 19 18 27 10 7 9 25 1 2 25 26 5 6 24 23 21 20 22 16 17 17 PA3341 5-70 6036 8990417
S/N 0160038391 & After excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-16 Rear Axle - Joint Housing Item Part Number Qty.
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-17 Rear Axle - Planetary Drive 5 4 6 7 10 9 8 2 3 1 PA3420 5-72 6036 8990417
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-17 Rear Axle - Planetary Drive Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 1321247 1321242 8036436 1321231 1319483 1319484 1319485 1319506 8036331 1319488 2 2 2 3 3 3 3 2 2 4 RING GEAR SUN GEAR SHAFT PLANETARY CARRIER PLANETARY GEAR ROLLER BEARING, (inner) ROLLER BEARING, (outer) SNAP RING SCREW PLUG O-RING CAPSCREW 70021555 2 PLANETARY CARRIER ASSY, (includes items 4 thru 7) 8990417 Description 6036 Rev.
S/N 0160038391 & After excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-17 Rear Axle - Planetary Drive 2 9 4 10 1 5 8 6 7 3 PA3351 5-74 6036 8990417
S/N 0160038391 & After excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-17 Rear Axle - Planetary Drive Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 70022242 70022784 70022233 70022256 70022243 70022785 70022197 1319578 70022207 1 2 2 1 3 3 3 2 4 Ref 8990417 Description Rev. RING GEAR SUN GEAR SHAFT PLANETARY CARRIER ASSY, (includes items 4 thru 7) PLANETARY CARRIER PLANETARY GEAR CYL.
DRIVE TRAIN Figure 5-18 ZF Transmission 1 PA3261 5-76 6036 8990417
DRIVE TRAIN Figure 5-18 ZF Transmission Item Part Number Qty. 1 8841036 1 Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 8990417 Description Rev.
DRIVE TRAIN Figure 5-19 ZF Transmission - Engine Connection & Converter 11 3 2 5 12 13 16 7 15 8 4 6 10 1 14 9 PA3120 5-78 6036 8990417
DRIVE TRAIN Figure 5-19 ZF Transmission - Engine Connection & Converter Item Part Number Qty. 1 2 3 4 5 6 1319203 1319204 10732095 10731702 1319213 1319212 70023482 1319209 1319210 8036021 8036022 10731748 10731751 1319211 1319205 1319206 70023483 1319207 1 4 4 8 1 1 1 1 1 1 1 12 12 1 1 2 2 1 7 8 9 10 11 12 13 14 15 16 8990417 Description Rev. DIAPHRAGM HEX HD CAPSCREW, M10X18mm WASHER, 10.
DRIVE TRAIN Figure 5-20 ZF Transmission - Input Shafts 1 3 2 4 5 6 7 8 PA3130 5-80 6036 8990417
DRIVE TRAIN Figure 5-20 ZF Transmission - Input Shafts Item Part Number Qty. 1 2 3 4 5 6 7 8 8036023 1319557 1319558 1319563 10731913 80304405 1319565 1319566 1 1 1 1 1 1 1 1 8990417 Description Rev. TURBINE SHAFT STATOR SHAFT BEARING BUSHING BALL BEARING SNAP RING RETAINING RING, 55X2.00 PISTON RING, 55X3.
DRIVE TRAIN Figure 5-21 ZF Transmission - Gearbox Housing 6 1 10 8 11 9 7 23 2 5 4 3 18 17 16 16 17 17 18 19 16 16 18 17 16 18 21 12 17 16 17 20 18 14 18 15 22 13 PA3140 5-82 6036 8990417
DRIVE TRAIN Figure 5-21 ZF Transmission - Gearbox Housing Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 8036024 8036025 1319569 1319570 1319571 10731744 1319574 1319575 1319576 1319577 1319569 1319578 8036026 1319581 1319582 1319583 1319584 1319585 1319586 1319587 8036027 8036028 1319590 1 1 36 6 2 1 1 1 1 6 23 1 1 1 2 6 6 11 1 1 1 1 1 8990417 Description Rev.
DRIVE TRAIN Figure 5-22 ZF Transmission - Coupling Group 1 4 1 2 5 3 17 15 17 8 9 6 7 10 11 12 13 14 12 13 16 7 PA3150 5-84 6036 8990417
DRIVE TRAIN Figure 5-22 ZF Transmission - Coupling Group 1 Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 1319591 1319592 1319593 1319594 1319595 1319596 10731845 7026758 7026759 1319599 1319600 1319601 1319602 1319603 1319604 1319605 1319606 1319607 1319608 1319609 1319610 1319611 1319612 1 1 1 1 5 1 2 12 12 1 1 1 1 1 1 2 2 1 1 1 1 1 2 12 13 14 15 16 17 8990417 Description Rev. COUPLING PISTON O-RING, 52X3.00 O-RING, 115X3.00 CUP SPRING SHIM, 2.00 RETAINING RING, 40X1.75 LIN.CLUTCH DISC O.
DRIVE TRAIN Figure 5-23 ZF Transmission - Coupling Group 2 1 4 2 3 17 15 17 9 6 7 5 8 14 10 11 7 12 13 16 12 13 PA3160 5-86 6036 8990417
DRIVE TRAIN Figure 5-23 ZF Transmission - Coupling Group 2 Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 1319613 8036029 1319593 1319594 1319595 1319596 10731845 7026758 7026759 1319599 1319600 1319601 1319602 1319603 1319604 1319605 1319606 1319614 1319615 8036190 7029532 7029533 1319612 1 1 1 1 5 1 2 8 8 1 1 1 1 1 1 2 2 1 1 1 1 1 2 12 13 14 15 16 17 8990417 Description Rev. COUPLING PISTON O-RING, 52X3.00 O-RING, 115X3.00 CUP SPRING SHIM, 2.00 RETAINING RING, 40X1.75 LIN.CLUTCH DISC O.
DRIVE TRAIN Figure 5-24 ZF Transmission - Coupling Group 3 5 12 15 14 7 6 13 8 11 10 9 1 16 17 2 4 3 17 PA3170 5-88 6036 8990417
DRIVE TRAIN Figure 5-24 ZF Transmission - Coupling Group 3 Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 1319616 8036029 1319593 1319594 1319595 1319617 1319618 7026758 7026759 1319599 1319600 1319601 1319602 1319603 1319604 1319619 1319620 1319621 1319622 1319623 1319624 1319625 1319626 1319627 1319628 1319629 1319630 1319631 1319632 8036190 7029532 7029533 1319633 1319612 1 1 1 1 5 1 1 8 8 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 12 13 14 15 16 17 8990417 Description Rev.
DRIVE TRAIN Figure 5-25 ZF Transmission - Coupling Group 4 4 1 2 3 17 15 17 8 6 5 7 9 10 12 13 11 14 12 13 16 7 PA3180 5-90 6036 8990417
DRIVE TRAIN Figure 5-25 ZF Transmission - Coupling Group 4 Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 1319634 8036029 1319593 1319594 1319595 1319596 10731845 7026758 7026759 1319599 1319600 1319601 1319602 1319603 1319604 1319605 1319606 1319635 1319615 1319636 1319612 1 1 1 1 5 1 2 8 8 1 1 1 1 1 1 2 2 1 1 1 2 12 13 14 15 16 17 8990417 Description Rev. COUPLING PISTON O-RING O-RING CUP SPRING SHIM, 2.00 RETAINING RING LIN.CLUTCH DISC O.CLUTCH DISC END SHIM SNAP RING, 4.00 SNAP RING, 3.
DRIVE TRAIN Figure 5-26 ZF Transmission - Reversing Gear Group I 2 4 1 15 3 17 17 8 9 5 12 10 11 6 13 14 16 7 PA3190 5-92 6036 8990417
DRIVE TRAIN Figure 5-26 ZF Transmission - Reversing Gear Group I Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 1319637 8036029 1319593 1319594 1319595 1319617 1319618 7026758 7026759 1319599 1319600 1319601 1319602 1319603 1319604 1319638 1319620 1319621 1319622 1319623 1319624 1319625 1319626 1319627 1319628 1319629 1319630 1319631 1319632 1319615 1319636 1319612 1 1 1 1 7 1 1 11 11 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 12 13 14 15 16 17 8990417 Description Rev.
DRIVE TRAIN Figure 5-27 ZF Transmission - Reversing Gear Group 2 2 4 1 15 3 17 17 9 5 8 12 10 11 6 13 14 16 7 PA3200 5-94 6036 8990417
DRIVE TRAIN Figure 5-27 ZF Transmission - Reversing Gear Group 2 Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 1319639 8036029 1319593 1319594 1319595 1319617 1319618 7026758 7026759 1319599 1319600 1319601 1319602 1319603 1319604 1319638 1319620 1319621 1319622 1319623 1319624 1319625 1319626 1319627 1319628 1319629 1319630 1319631 1319632 1319608 1319636 1319612 1 1 1 1 7 1 1 11 11 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 12 13 14 15 16 17 8990417 Description Rev.
DRIVE TRAIN Figure 5-28 ZF Transmission - Output 2 9 11 8 10 12 3 14 15 13 4 7 5 6 1 3 2 8 9 10 11 12 PA3210 5-96 6036 8990417
DRIVE TRAIN Figure 5-28 ZF Transmission - Output Item Part Number Qty. 1 2 3 4 8036030 1319641 7027273 NSS 70020430 70020431 1319643 8036031 1319646 1319647 10839156 1319648 1319649 10731959 8036032 1319633 8036190 7029532 7029533 1 2 2 1 1 1 1 1 5 2 2 2 2 4 1 1 1 1 1 5 6 7 8 9 10 11 12 13 14 15 8990417 Description Rev. OUTPUT SHAFT SHAFT SEAL OUTPUT FLANGE ROLLER BEARING ASSY CUP CONE ROLLER BEARING SCREEN SHEET HEX HD CAPSCREW, M6X10mm SCREEN SHEET O-RING WASHER 10.
DRIVE TRAIN Figure 5-29 ZF Transmission - Control Unit BEFORE TRANSMISSION S/N TA 126500 18 8 7 10 9 6 18 11 12 10 2 1 13 12 10 19 17 5 3 BEFORE TRANSMISSION S/N TA 126500 4 14 16 15 19 PA3221 5-98 6036 8990417
DRIVE TRAIN Figure 5-29 ZF Transmission - Control Unit Item Part Number Qty. Description 1 2 3 4 5 6 1319650 8036033 10732072 10732071 1319652 NLA 1 1 1 1 1 1 7 NLA 1 8 NLA 1 9 10 11 12 13 14 15 16 17 18 19 1319662 1319661 70020425 7029037 1319659 8036035 7029720 7029721 70020426 19 19 1 19 43 1 1 1 1 Ref Ref GASKET DUCT PLATE COMPRESSION SPRING BALL ORIFICE GASKET, (Before transmission S/N TA 126500), (no longer available, use items 11 & 12 for replacement) INTERM.
DRIVE TRAIN Figure 5-30 ZF Transmission - Valve Housing Assembly 38 37 39 40 41 20 20 36 34 35 30 30 33 31 29 23 6 4 15 33 31 21 27 26 25 24 22 13 33 28 32 16 7 32 31 30 32 5 1 3 2 14 8 9 11 10 17 12 20 18 19 PA3230 5-100 6036 8990417
DRIVE TRAIN Figure 5-30 ZF Transmission - Valve Housing Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 8990417 Part Number Qty.
DRIVE TRAIN Figure 5-30 ZF Transmission - Valve Housing Assembly (Continued) Item Part Number Qty. 41 10731709 1 5-102 Description Rev. O-RING, 8X1.
DRIVE TRAIN Figure 5-30 ZF Transmission - Valve Housing Assembly (Continued) Item 8990417 Part Number Qty. Description 6036 Rev.
DRIVE TRAIN Figure 5-31 ZF Transmission - Valve Block Assembly 11 12 10 9 4 4 4 5 2 5 6 5 6 6 2 2 3 3 3 1 14 13 8 7 PA3240 5-104 6036 8990417
DRIVE TRAIN Figure 5-31 ZF Transmission - Valve Block Assembly Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 70020427 1319709 1319710 1319696 1319702 10732063 1319703 1319711 1319707 1319712 1319713 1319714 1319715 1319670 10731709 1 1 3 3 3 3 3 1 1 1 1 9 9 3 3 8990417 Description Rev.
DRIVE TRAIN Figure 5-32 ZF Transmission - Oil Pump & Filter 3 6 7 5 4 9 2 1 8 3 12 10 13 11 14 15 PA3250 5-106 6036 8990417
DRIVE TRAIN Figure 5-32 ZF Transmission - Oil Pump & Filter Item Part Number Qty. 1 1319718 7029417 8036250 1319719 1319720 1319721 1319722 1319723 1319724 1319725 1319726 8036041 8036042 1319585 1319582 1319581 1 1 1 2 1 1 1 1 1 4 1 1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 8990417 Description Rev.
DRIVE TRAIN Figure 5-33 Drive Shafts 2 20 19 11 15 12 16 1 10 14 13 17 18 4 9 17 18 8 3 7 7 5 9 6 6 8 K1 K2 PA4341 5-108 6036 8990417
DRIVE TRAIN Figure 5-33 Drive Shafts Item Part Number Qty.
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-34 Tires & Rims (Pneumatic) 1 5 6 2 7 5 6 3 7 5 7 4 6 7 PA3433 5-110 6036 8990417
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-34 Tires & Rims (Pneumatic) Item Part Number Qty. Description Rev. 7139605 1 F 7139606 1 4520429 1 4520430 1 7139741 4520405 7300704 1 1 1 4520437 1 3 4 5 6 7 8 8780031 8780036 8780050 8780045 8780264 8780048 7301055 7301142 8786514 7139743 1 1 1 1 1 1 1 1 1 4 GRADER TIRE & RIM ASSY, (right side), 13.00 X 24, 12 PLY, (includes items 1, 5 & 7) GRADER TIRE & RIM ASSY, (left side), 13.
DRIVE TRAIN S/N 0160038391 & After excluding 0160038848, 0160038853 & 0160038855 Figure 5-34 Tires & Rims (Pneumatic) 5-112 6036 8990417
S/N 0160038391 & After excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-34 Tires & Rims (Pneumatic) Item 1 2 3 4 5 6 7 8 9 102 103 151 N1 8990417 Part Number Qty. Description Rev. 7138658 7138659 7138660 7138661 7139168 1 1 1 1 1 D D D E C 4520466 1 4520412 1 7139165 1 1001100324 8780031 8780036 8780045 8780050 8780048 8780264 7301054 7301056 8786514 1001100005 1001100284 1 1 1 1 1 1 1 1 1 1 1 1 Ref TIRE & RIM ASSY, (right side), 13.
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-35 Tires & Rims (Foam Filled & Solid) 8 9 2 5 6 7 4 6 7 1 3 5 6 7 5 7 PA3434 5-114 6036 8990417
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-35 Tires & Rims (Foam Filled & Solid) Item Part Number Qty. 7139739 1 7139740 1 4520431 1 4520432 1 4520320 Ref 7301845 1 4520435 1 4520407 1 4520438 1 3 4 5 6 7 8 9 4520651 8780031 8780036 8780045 8780050 8780264 8780048 7301055 7301142 8786514 4520652 4520653 1 1 1 1 1 1 1 1 1 1 1 1 N1 Note Ref N2 Note Ref 1 2 8990417 Description GRADER TIRE & RIM ASSY, (right side), FOAM FILLED, 13.
DRIVE TRAIN S/N 0160038391 & After excluding 0160038848, 0160038853 & 0160038855 Figure 5-35 Tires & Rims (Foam Filled & Solid) 5-116 6036 8990417
S/N 0160038391 & After excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN Figure 5-35 Tires & Rims (Foam Filled & Solid) Item Part Number Qty.
DRIVE TRAIN This Page Intentionally Left Blank 5-118 6036 8990417
SECTION 6 CAB 8990417 6036
CAB Figure 6-1 Open Cab 24 35 25 28 23 1 20 21 11 8 9 10 12 30 29 4 30 5 29 31 32 7 7 6 2 27 7 18 26 13 14 15 3 19 33 34 18 7 7 VIEW OF BULKHEAD PLATE ON LOWER FRAME SIDE OF CAB PRIOR TO S/N 0160036923 17 16 17 K1 PAP9311 6-2 6036 8990417
CAB Figure 6-1 Open Cab Item Part Number Qty. Description Rev.
S/N 14834 thru 19988 & 0160002345 thru 0160008805 CAB Figure 6-2 Closed Cab 28 29 25 26 27 45 23 25 26 27 24 14 54 1 3 14 7 9 16 12 47 48 55 19 11 33 41 43 8 4 5 18 6 31 42 32 9 13 12 44 49 55 15 22 55 10 17 30 55 40 21 2 46 50 54 34 35 39 52 38 53 6-4 51 K1 K2 6036 37 36 20 PA4850 8990417
S/N 14834 thru 19988 & 0160002345 thru 0160008805 CAB Figure 6-2 Closed Cab Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 8990417 Part Number Qty.
S/N 14834 thru 19988 & 0160002345 thru 0160008805 CAB Figure 6-2 Closed Cab (Continued) 6-6 Item Part Number Qty. 48 49 50 51 52 53 54 55 7138958 7139316 7138951 7139298 7139299 8310529 8035490 7139308 1 1 1 1 1 5 8 AR K1 K2 8036199 8036198 2 1 Description Rev. SKYLIGHT GLASS UPPER WINDSHIELD CLIP WINDSHIELD GLASS LOWER WINDSHIELD PLATE BULB SEAL, .22X.35X14.75 SELF TAPPING SCREW, #10-16X.
S/N 14834 thru 19988 & 0160002345 thru 0160008805 CAB Figure 6-2 Closed Cab (Continued) Item 8990417 Part Number Qty. Description 6036 Rev.
S/N 0160008819 & After CAB Figure 6-2 Closed Cab 16 17 13 14 15 33 11 10 43 13 14 15 12 42 4 43 6 1 3 5 7 32 30 46 20 29 47 19 35 36 37 43 43 44 21 45 31 18 43 28 9 2 34 38 42 22 23 27 40 26 39 41 6-8 K1 K2 6036 25 24 8 PAP4360 8990417
S/N 0160008819 & After CAB Figure 6-2 Closed Cab Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 8990417 Part Number Qty. Description Rev.
S/N 0160008819 & After CAB Figure 6-2 Closed Cab (Continued) Item Part Number Qty. 42 43 44 45 46 47 8035490 8035523 7139301 8036067 8036068 8036071 8 AR AR 1 1 2 K1 K2 8036199 8036198 1 1 6-10 Description Rev. SETTING BLOCKS URETHANE SEALANT, (apply to items 4, 10, 18, 36 & 37) FOAM WASHER, 5/16 HEX NUT, 5/16-18 WASHER,.
S/N 0160008819 & After CAB Figure 6-2 Closed Cab (Continued) Item 8990417 Part Number Qty. Description 6036 Rev.
CAB Figure 6-3 Soft Cab Enclosure 11 1 10 7 2 9 3 9 5 7 4 12 7 4 8 6 13 PA3030 6-12 6036 8990417
CAB Figure 6-3 Soft Cab Enclosure Item 1 2 3 4 5 6 7 8 9 10 11 12 13 8990417 Part Number Qty. 7139250 7139444 7138958 7139316 7139299 7138951 7139298 8035490 8037204 8035523 7139290 7139393 7139292 7139294 7139295 7139296 1 1 1 1 1 1 1 8 5 1 1 1 1 1 1 1 Description Rev. COMPLETE SOFT CAB ENCLOSURE KIT, (includes all items) WINDSHIELD SKYLIGHT KIT, (includes items 2 thru 9) SKYLIGHT GLASS UPPER WINDSHIELD CLIP BLACK BULB SEAL, .22X.35, 14.
CAB Figure 6-4 Cab Door 36 37 34 39 36 32 35 36 38 27 33 39 36 36 30 9 37 14 39 2 36 3 29 28 31 18 41 17 7 40 21 20 21 6 4 5 16 11 23 26 19 1 15 13 8 10 21 25 24 22 2 2 12 PA3021 6-14 6036 8990417
CAB Figure 6-4 Cab Door Item Part Number Qty.
S/N 14834 thru 19988 & 0160002345 thru 0160010387 CAB Figure 6-5 Operators Seat 1 4 5 6 7 22 23 11 24 16 17 20 21 12 8 11 18 12 2 18 20 17 12 14 13 15 19 3 10 9 PA2990 6-16 6036 8990417
S/N 14834 thru 19988 & 0160002345 thru 0160010387 CAB Figure 6-5 Operators Seat Item Part Number Qty. 1 8864053 Ref 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 8036009 8036010 8036011 8036013 8036014 8036015 8036017 8305626 8307106 7138883 7096491 8307006 8307205 8303674 NSS NSS NSS NSS 8864057 8864058 7138858 8307106 8305626 1 1 1 4 1 1 1 4 4 2 4 2 2 2 1 2 2 1 1 1 1 2 2 8990417 Description Rev.
S/N 0160010399 & After CAB Figure 6-5 Operators Seat 2 1 103 102 101 5 4 3 6 7 102 101 K1 PAP4400 6-18 6036 8990417
S/N 0160010399 & After CAB Figure 6-5 Operators Seat Item Part Number Qty. Description Rev.
CAB Figure 6-6 Front Windshield Wiper 39 40 41 42 38 1 34 33 35 3 36 4 37 10 11 12 5 9 13 19 8 2 14 6 18 28 7 29 24 30 26 27 23 17 16 15 20 31 22 21 32 25 PAP9260 6-20 6036 8990417
CAB Figure 6-6 Front Windshield Wiper Item Part Number Qty.
CAB Figure 6-7 Skylight Windshield Wiper 3 5 4 9 6 8 1 13 2 14 15 7 11 12 10 PA3050 6-22 6036 8990417
CAB Figure 6-7 Skylight Windshield Wiper Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 8990417 Part Number Qty. 8036049 8035492 8035493 8035498 8035500 8035499 1001081310 8036102 8035496 8036103 1 1 1 1 1 1 1 2 1 1 Ref Ref Ref Ref 1 Ref 8223043 Description Rev.
CAB Figure 6-8 Cab Heater 46 CLAMP MOUNTING FOR HEATER HOSES 48 45 47 42 49 48 TO ENGINE S/N 0160039338 & AFTER INCLUDING 01600024571 & 0160037911 TO ENGINE 51 50 DASH PANEL CAB FLOOR 6 23 53 54 29 3 11 52 13 12 15 14 54 55 33 42 33 45 WITHOUT CONNECTOR 16 15 WITH CONNECTOR K1 PA3064 6-24 6036 8990417
CAB Figure 6-8 Cab Heater Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 8990417 Part Number Qty. Description Rev.
CAB Figure 6-8 Cab Heater (Continued) Item Part Number Qty. Description 39 40 8035599 8540231 1 1 8540205 1 41 42 8540218 1001100225 1 1 43 1001102231 1 44 2220444 1 45 1001100226 1 46 8303757 1 47 8307004 1 48 49 8750024 8750025 1 1 50 51 52 53 54 8405202 8036129 8033856 7139301 70020631 1 4 8 2 1 FOAM, .25X.
CAB Figure 6-8 Cab Heater (Continued) Item 8990417 Part Number Qty. Description 6036 Rev.
CAB This Page Intentionally Left Blank 6-28 6036 8990417
SECTION 7 CONTROLS 8990417 6036
Before S/N 0160039337 excluding 0160024571 & 0160037911 CONTROLS Figure 7-1 Service Brake Pedal Control 9 3 4 6 8 6 2 5 7 1 PA3100 7-2 6036 8990417
Before S/N 0160039337 excluding 0160024571 & 0160037911 CONTROLS Figure 7-1 Service Brake Pedal Control Item Part Number Qty. 1 2 3 4 5 6 7 8 9 8303755 8307023 8024024 7139027 8305644 8307206 7129521 8303658 4 4 1 1 2 4 2 2 Ref 8990417 Description Rev. HEX HD CAPSCREW, M10-1.
S/N 0160039338 & After including 0160024571 & 0160037911 CONTROLS Figure 7-1 Service Brake Pedal Control 101 10 9 55 56 220 242 241 244 219 243 6 3 7 4 5 6 PA4651 7-4 6036 8990417
S/N 0160039338 & After including 0160024571 & 0160037911 CONTROLS Figure 7-1 Service Brake Pedal Control Item Part Number Qty. 3 4 5 6 7 9 10 55 56 101 219 220 241 242 243 244 1001103113 7129521 8305644 8307206 8303658 8307023 8303755 91511145 91513180 1 2 2 4 2 4 4 1 2 Ref 2 2 1 1 2 2 8990417 8307002 8305004 1001107355 8223025 8303540 8307109 Description Rev.
S/N 14834 thru 19988 & 0160002345 thru 0160004109 CONTROLS Figure 7-2 Throttle Pedal Control 1 3 4 2 5 16 14 13 9 6 8 11 20 7 21 18 10 13 17 19 12 15 PA3090 7-6 6036 8990417
S/N 14834 thru 19988 & 0160002345 thru 0160004109 CONTROLS Figure 7-2 Throttle Pedal Control Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 8162003 8033178 8303540 8307002 8307109 8160080 8160610 8305002 8307003 8303837 7127102 8340034 8305402 8307109 7127091 8700116 8303799 8307024 8305650 8303790 8307025 1 1 3 3 3 1 1 2 2 2 1 1 2 AR 1 1 2 2 1 2 2 8990417 Description Rev.
S/N 0160004110 thru 0160039337 excluding 0160024571 & 0160037911 CONTROLS Figure 7-2 Throttle Pedal Control 1 3 4 2 5 6 7 8 9 10 11 PA4370 7-8 6036 8990417
S/N 0160004110 thru 0160039337 excluding 0160024571 & 0160037911 CONTROLS Figure 7-2 Throttle Pedal Control Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 8162003 8033178 8303540 8307002 8307109 8700116 8307109 8305402 1600373 7302331 8310628 1 1 3 3 3 1 AR 2 1 1 3 8990417 Description Rev.
S/N 0160039338 & After including 0160024571 & 0160037911 CONTROLS Figure 7-2 Throttle Pedal Control 1 3 4 5 2 7-10 6036 PA4640 8990417
S/N 0160039338 & After including 0160024571 & 0160037911 CONTROLS Figure 7-2 Throttle Pedal Control Item Part Number Qty. 1 2 3 4 5 7301585 3400022 3576442 8303745 8307106 8310725 1 1 1 4 4 3 8990417 Description THROTTLE PEDAL ADAPTER ASSY, (includes items 1 thru 5) THROTTLE PEDAL ACCELERATOR THROTTLE ADAPTER PLATE HEX HD CAPSCREW, 5/16-18X5/8, GR5 FLAT WASHER, 5/16 BUTTON HD CAPSCREW, 1/4-20X1-1/4 6036 Rev.
CONTROLS Figure 7-3 Steering Wheel & Shifter 1 3 2 4 5 7 7 6 7 PA2970 7-12 6036 8990417
CONTROLS Figure 7-3 Steering Wheel & Shifter Item Part Number Qty. 1 2 3 4 5 6 7138878 8305916 7138836 8303534 8307005 7138833 7029367 8223049 1 1 1 4 4 1 1 1 1600429 1 7 8990417 Description Rev.
CONTROLS Figure 7-4 Control Console 9 8 6 5 7 1 HOURMETER 2 3 PA2983 7-14 6036 8990417
CONTROLS Figure 7-4 Control Console Item Part Number Qty.
CONTROLS Figure 7-5 Boom Lift/Lower & Extend/Retract Control 2 4 3 1 5 6 7 12 9 11 8 PAP9230 10 7-16 6036 8990417
CONTROLS Figure 7-5 Boom Lift/Lower & Extend/Retract Control Item Part Number Qty. 1 2 3 4 5 6 8224045 8580110 8160419 8310143 8310144 8024021 1 1 1 4 4 2 7 8 9 10 11 12 1001132550 8301443 8302470 1 1 1 Ref 6 AR 8990417 4812300 0100011 Description Rev.
CONTROLS Figure 7-6 Frame Sway & Attachment Tilt Control 5 2 3 1 6 8 4 12 7 9 10 15 14 11 PAP9240 13 7-18 6036 8990417
CONTROLS Figure 7-6 Frame Sway & Attachment Tilt Control Item Part Number Qty. 1 2 3 4 5 6 7 8 9 8224047 8580110 8160419 7098142 88261017 8310001 8303540 8307109 8024022 1 1 1 2 4 4 4 4 2 10 11 12 13 14 15 1001132551 8301443 8302470 1 1 1 Ref 6 AR 8990417 4812300 0100011 Description Rev.
CONTROLS Figure 7-7 Auxiliary Hydraulic Control 5 4 2 3 1 6 8 7 10 9 12 13 11 14 15 17 16 PA3111 7-20 6036 8990417
CONTROLS Figure 7-7 Auxiliary Hydraulic Control Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 8160406 8580110 8160418 8303758 4105621 8305004 7091323 8305906 8307004 8303697 7125871 8024023 8160078 8302470 8301443 1 1 1 2 1 2 1 3 3 3 1 1 1 1 1 Ref 3 8990417 4812300 Description Rev.
CONTROLS This Page Intentionally Left Blank 7-22 6036 8990417
SECTION 8 HYDRAULIC CIRCUITS 8990417 6036
Before S/N 0160039337 excluding 0160024571 & 0160037922 HYDRAULIC CIRCUITS Figure 8-1 Service Brake & De-Clutch 9 9 42 2 5 36 PORT “T” 25 PORT “PB” 41 45 27 38 47 48 49 43 PORT “P” 46 24 16 8 28 PORT “LS” 26 23 40 30 20 PORT “P” 29 37 39 22 39 37 19 7 28 40 21 32 10 10 11 6 25 4 11 15 12 PORT “T” 17 50 40 28 14 3 1 31 2 35 33 34 27 14 13 25 18 22 14 4 14 3 44 K1 PA4860 8-2 6036 8990417
Before S/N 0160039337 excluding 0160024571 & 0160037922 HYDRAULIC CIRCUITS Figure 8-1 Service Brake & De-Clutch Item Part Number Qty.
Before S/N 0160039337 excluding 0160024571 & 0160037922 HYDRAULIC CIRCUITS Figure 8-1 Service Brake & De-Clutch (Continued) Item 8-4 Part Number Qty. 43 44 45 46 47 48 49 50 8307004 8750015 8750012 7139179 Ref Ref Ref Ref 1 1 1 1 K1 8036385 1 Description Rev.
Before S/N 0160039337 excluding 0160024571 & 0160037922 HYDRAULIC CIRCUITS Figure 8-1 Service Brake & De-Clutch (Continued) Item 8990417 Part Number Qty. Description 6036 Rev.
S/N 0160039338 & After including 0160024571 & 0160037911 HYDRAULIC CIRCUITS Figure 8-1 Service Brake & De-Clutch 9 3 25 6 36 42 PORT “T” 45 25 PORT “PB” 41 27 38 47 48 49 43 PORT “P” 46 24 16 PORT “LS” 26 8 23 30 22 PORT “P” 37 39 22 39 29 37 22 19 7 10 4 12 40 PORT “T” 17 15 35 33 34 27 50 31 2 11 6 4 18 28 40 21 32 28 11 25 13 51 2 6 14 14 2 3 14 44 K1 PA3544 8-6 6036 8990417
S/N 0160039338 & After including 0160024571 & 0160037911 HYDRAULIC CIRCUITS Figure 8-1 Service Brake & De-Clutch Item Part Number Qty.
S/N 0160039338 & After including 0160024571 & 0160037911 HYDRAULIC CIRCUITS Figure 8-1 Service Brake & De-Clutch (Continued) 8-8 Item Part Number Qty. K1 8036385 1 Description Rev. BRAKE VALVE SEAL KIT, (includes qty. 1 of item 37 and qty.
S/N 0160039338 & After including 0160024571 & 0160037911 HYDRAULIC CIRCUITS Figure 8-1 Service Brake & De-Clutch (Continued) Item 8990417 Part Number Qty. Description 6036 Rev.
HYDRAULIC CIRCUITS Figure 8-2 Boom Lift/Lower & Extend/Retract 1 7 2 34 27 7 32 3 26 7 16 7 6 RETRACT PORT 28 11 15 29 8 EXTEND PORT 8 14 4 17 RETRACT PORT 9 5 8 EXTEND PORT 35 10 11 12 8 33 9 11 9 13 25 12 11 24 18 104 10 19 18 9 30 22 23 21 31 8-10 RETRACT PORT 20 EXTEND PORT PA3516 6036 8990417
HYDRAULIC CIRCUITS Figure 8-2 Boom Lift/Lower & Extend/Retract Item Part Number Qty.
S/N 14834 thru 18831 HYDRAULIC CIRCUITS Figure 8-3 Attachment Tilt & Slave 7 1 4 5 3 36 3 4 5 6 10 11 18 RETRACT PORT 9 16 27 2 8 12 13 20 38 15 EXTEND PORT 15 25 34 2 12 31 RETRACT PORT 35 21 EXTEND PORT 19 25 26 30 30 29 32 29 30 28 24 2 23 28 24 2 24 2 23 12 33 39 17 15 15 RETRACT PORT 21 19 EXTEND PORT 22 14 27 37 8-12 6036 PA3521 8990417
S/N 14834 thru 18831 HYDRAULIC CIRCUITS Figure 8-3 Attachment Tilt & Slave Item Part Number Qty.
S/N 18832 thru 19988 & 0160002345 & After HYDRAULIC CIRCUITS Figure 8-3 Attachment Tilt & Slave 7 1 4 5 3 31 3 4 5 6 10 11 15 RETRACT PORT 14 22 12 9 8 2 26 33 17 35 13 13 EXTEND PORT 29 28 2 38 37 RETRACT PORT 18 EXTEND PORT 16 RETRACT PORT 30 33 25 25 24 27 24 25 23 21 2 20 23 21 2 21 2 20 13 36 13 16 18 EXTEND PORT 19 32 22 34 PA3523 8-14 6036 8990417
S/N 18832 thru 19988 & 0160002345 & After HYDRAULIC CIRCUITS Figure 8-3 Attachment Tilt & Slave Item Part Number Qty.
HYDRAULIC CIRCUITS Figure 8-4 Frame Sway 4 7 2 6 8 113 5 10 TO PORT “FTR” 1 TO PORT “FTB” 3 9 PA3531 8-16 6036 8990417
HYDRAULIC CIRCUITS Figure 8-4 Frame Sway Item Part Number Qty. 1 2 3 4 5 6 2220371 2716764 2220473 8760268 2220372 8760458 1 2 1 1 1 1 7 8 9 10 113 8760407 2220373 1 1 Ref Ref 1 8990417 2220619 Description Rev.
HYDRAULIC CIRCUITS Figure 8-5 Power Steering 4 16 24 PORT “A” PORT “B” PORT “P” 17 17 15 8 15 PORT “T” 1 26 20 21 23 18 PORT “PS” 19 6 11 2 5 9 3 SECONDARY FUNCTION MANIFOLD “T” “L” “R” “P” 10 14 13 15 12 7 7 “LS” “L” “R” 25 “T” “P” PA3492 8-18 6036 8990417
HYDRAULIC CIRCUITS Figure 8-5 Power Steering Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 24 25 26 2716776 2220500 2716775 2716673 2716696 2716769 8760237 2716773 2716772 2220683 2220381 8721029 8760140 2220385 2220373 2220474 2220596 8770173 2220655 2220700 2220622 1 3 1 2 4 1 4 1 1 1 1 1 1 1 4 1 3 1 1 1 1 Ref Ref Ref Ref 8990417 Description Rev.
HYDRAULIC CIRCUITS Figure 8-6 Control Valves 23 TO HYDRAULIC COOLER, (see Figure 8-9) 1 4 23 6 11 5 2 27 14 15 13 12 14 15 12 29 12 13 15 14 31 30 14 15 21 21 19 22 44 28 25 45 43 TO BRAKE VALVE PORT “T”, (see Figure 8-1) 36 16 42 46 47 37 34 3 10 9 27 33 41 48 43 24 13 32 7 8 36 37 36 17 38 40 35 22 TO STEERING ORBITAL, (see Figure 8-5) 22 20 36 38 24 18 26 36 38 24 39 49 PA3503 8-20 6036 8990417
HYDRAULIC CIRCUITS Figure 8-6 Control Valves Item Part Number Qty.
HYDRAULIC CIRCUITS Figure 8-7 Auxiliary Hydraulic 30 1 3 3 27 5 28 29 27 5 28 29 5 7 33 19 31 32 7 9 10 2 34 8 6 11 11 4 18 37 15 16 11 18 37 35 35 14 17 11 2 22 19 23 22 23 19 20 21 24 2 23 22 24 12 21 20 2 24 19 36 21 20 25 13 26 PA3562 8-22 6036 8990417
HYDRAULIC CIRCUITS Figure 8-7 Auxiliary Hydraulic Item Part Number Qty.
S/N 14834 thru 19988 & 0160002345 thru 0160004109 HYDRAULIC CIRCUITS Figure 8-8 Transmission Cooler 11 7 6 1 5 5 4 8 10 9 2 3 12 PA3551 8-24 6036 8990417
S/N 14834 thru 19988 & 0160002345 thru 0160004109 HYDRAULIC CIRCUITS Figure 8-8 Transmission Cooler Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 8760109 2716622 2716621 8760328 8750024 8750017 8750026 8307004 8750025 8303757 2 1 1 2 2 1 1 1 1 1 Ref Ref 8990417 Description Rev. STRAIGHT CONNECTOR HOSE ASSY HOSE ASSY ELBOW, 90 DEGREES TWIN CLAMP SET TWIN CLAMP LOCKING PLATE STOCKING BOLT LOCKWASHER, 5/16 TWIN COVER PLATE HEX HD CAPSCREW, 5/16-18X2.
S/N 0160004110 thru 0160039337 excluding 0160024571 & 0160037911 HYDRAULIC CIRCUITS Figure 8-8 Transmission Cooler 8 6 7 3 5 4 2 8 6 2 1 PA4380 8-26 6036 8990417
S/N 0160004110 thru 0160039337 excluding 0160024571 & 0160037911 HYDRAULIC CIRCUITS Figure 8-8 Transmission Cooler Item 1 2 3 4 5 6 7 8 8990417 Part Number Qty. 2131210 2717150 2717149 8750024 8750040 8750026 8750040 Ref 2 1 1 1 1 2 1 Ref Description Rev. ZF TRANSMISSION, (see Figure 5-18 for details) ELBOW, 90 DEGREES HOSE ASSY HOSE ASSY CLAMP SET, 1.18 DIA, (S/N 0160004110 thru 0160032087) CLAMP SET, 1.46 DIA, (S/N 0160032088 & After) STACKING BOLT CLAMP SET, 1.
S/N 0160039338 & After including 0160024571 & 0160037911 HYDRAULIC CIRCUITS Figure 8-8 Transmission Cooler 25 24 10 19 27 18 15 16 10 21 22 22 20 21 22 22 20 26 PAP9300 8-28 6036 8990417
S/N 0160039338 & After including 0160024571 & 0160037911 HYDRAULIC CIRCUITS Figure 8-8 Transmission Cooler Item 10 15 16 18 19 20 21 22 24 25 26 27 8990417 Part Number Qty.
S/N 14834 thru 19988 & 0160002345 thru 0160004109 HYDRAULIC CIRCUITS Figure 8-9 Oil Cooler 1 4 17 8 7 20 15 6 9 13 2 5 13 16 15 14 18 12 11 10 19 10 3 PA3570 8-30 6036 8990417
S/N 14834 thru 19988 & 0160002345 thru 0160004109 HYDRAULIC CIRCUITS Figure 8-9 Oil Cooler Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 8990417 Part Number Qty. 8310009 8750017 8750026 8769123 2716786 2716779 8640123 8530030 8307005 8750040 8303757 8307004 8750025 8760273 8303107 7139788 8750015 Ref Ref Ref 1 1 1 1 1 1 2 2 4 2 1 2 1 1 4 1 1 Description Rev.
S/N 0160004110 thru 0160039337 excluding 0160024571 & 0160037911 HYDRAULIC CIRCUITS Figure 8-9 Oil Cooler 8 8 5 1 3 2 4 6 7 9 10 11 12 13 12 14 PA4390 8-32 6036 8990417
S/N 0160004110 thru 0160039337 excluding 0160024571 & 0160037911 HYDRAULIC CIRCUITS Figure 8-9 Oil Cooler Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 8990417 Part Number 8760273 2717159 2717158 8750026 8750024 8303107 8307005 8530030 8640123 7139788 Qty. Ref 1 1 1 Ref 1 1 Ref 4 4 2 2 1 Ref Description Rev. FUEL/HYDRAULIC TANK ASSY, (see Figure 9-9 for details) ELBOW, 45 DEGREES, (swivel nut) HOSE ASSY HOSE ASSY CLAMP & HARDWARE, (see Figure 8-8 for details) STACKING BOLT CLAMP SET, 1.
S/N 0160039338 & After including 0160024571 & 0160037911 HYDRAULIC CIRCUITS Figure 8-9 Oil Cooler 25 15 24 7 6 8 1 3 16 1 17 16 14 5 3 1 5 22 23 18 18 19 21 8-34 20 PA4392 6036 8990417
S/N 0160039338 & After including 0160024571 & 0160037911 HYDRAULIC CIRCUITS Figure 8-9 Oil Cooler Item 1 3 5 8 14 15 16 17 18 19 20 21 22 23 24 25 8990417 Part Number Qty.
HYDRAULIC CIRCUITS This Page Intentionally Left Blank 8-36 6036 8990417
SECTION 9 HYDRAULIC COMPONENTS 8990417 6036
HYDRAULIC COMPONENTS Figure 9-1 Boom Extend/Retract Cylinder 18 4 22 3 20 12 15 11 17 14 9 5 26 24 8 25 1 23 21 7 16 6 2 13 K1 K2 19 10 13 6 13 10 13 23 18 15 24 17 2 11 9 19 7 16 21 19 5 4 3 22 12 14 20 PAP16610 9-2 6036 8990417
HYDRAULIC COMPONENTS Figure 9-1 Boom Extend/Retract Cylinder Item Part Number Qty.
S/N 14834 thru 19297 HYDRAULIC COMPONENTS Figure 9-2 Boom Lift/Lower Cylinder 3 2 1 14 4 17 7 6 5 9 15 8 10 16 11 12 13 14 K1 15 12 4 9-4 6 5 6036 8 9 11 16 13 PA3611 8990417
S/N 14834 thru 19297 HYDRAULIC COMPONENTS Figure 9-2 Boom Lift/Lower Cylinder Item Part Number Qty.
S/N 19298 thru 19988 & 0160002345 thru 0160004091 excluding 0160003491 & 0160003492 HYDRAULIC COMPONENTS Figure 9-2 Boom Lift/Lower Cylinder 3 2 1 17 4 20 5 11 19 9 20 12 14 18 13 6 8 14 15 16 7 K1 18 16 4 17 12 11 9-6 6036 13 14 15 8 7 PA4920 8990417
S/N 19298 thru 19988 & 0160002345 thru 0160004091 excluding 0160003491 & 0160003492 HYDRAULIC COMPONENTS Figure 9-2 Boom Lift/Lower Cylinder Item Part Number Qty.
S/N 0160004110 thru 0160015020 including 0160003491 & 0160003492 HYDRAULIC COMPONENTS Figure 9-2 Boom Lift/Lower Cylinder 3 2 1 17 4 20 5 11 19 9 20 12 14 18 13 6 8 14 15 16 7 K1 18 16 4 17 12 11 9-8 6036 13 14 15 8 7 PA4920 8990417
S/N 0160004110 thru 0160015020 including 0160003491 & 0160003492 HYDRAULIC COMPONENTS Figure 9-2 Boom Lift/Lower Cylinder Item Part Number Qty.
S/N 0160015052 & After HYDRAULIC COMPONENTS Figure 9-2 Boom Lift/Lower Cylinder 3 2 1 17 4 20 5 11 19 9 20 12 14 18 13 6 8 14 15 16 7 K1 116 105 126 120 18 125 16 4 17 12 11 9-10 6036 13 14 15 8 7 PA4492 8990417
S/N 0160015052 & After HYDRAULIC COMPONENTS Figure 9-2 Boom Lift/Lower Cylinder Item Part Number Qty.
S/N 14384 thru 19988 & 0160002345 thru 0160004091 excluding 0160003491 & 0160003492 HYDRAULIC COMPONENTS Figure 9-3 Frame Sway Cylinder 4 13 3 9 8 10 11 14 16 7 15 12 1 2 5 15 17 6 6 2 12 8 10 7 K1 16 9 3 13 5 9-12 14 15 6036 11 4 PA8470 8990417
S/N 14384 thru 19988 & 0160002345 thru 0160004091 excluding 0160003491 & 0160003492 HYDRAULIC COMPONENTS Figure 9-3 Frame Sway Cylinder Item Part Number Qty. 2716563 Ref 7 8 9 10 11 12 13 14 15 16 17 NSS 8035323 8035324 8035758 8035322 8035757 8035327 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 8526011 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 AR K1 8035326 1 1 2 3 4 5 6 8990417 Description Rev.
S/N 0160004110 thru 0160005622 including 0160003491 & 0160003492 HYDRAULIC COMPONENTS Figure 9-3 Frame Sway Cylinder 1 9-14 6036 8990417
S/N 0160004110 thru 0160005622 including 0160003491 & 0160003492 HYDRAULIC COMPONENTS Figure 9-3 Frame Sway Cylinder Item Part Number Qty. 1 2717216 Ref 8990417 Description Rev.
S/N 0160005638 & After HYDRAULIC COMPONENTS Figure 9-3 Frame Sway Cylinder 4 13 3 9 8 10 11 14 16 7 15 12 1 2 5 15 18 6 17 6 K1 1 12 8 10 6 16 9 3 13 5 9-16 14 15 4 11 PA3623 6036 8990417
S/N 0160005638 & After HYDRAULIC COMPONENTS Figure 9-3 Frame Sway Cylinder Item Part Number Qty.
HYDRAULIC COMPONENTS Figure 9-4 Attachment Tilt Cylinder 5 20 17 6 20 3 15 12 1 15 10 11 7 13 22 14 19 8 4 21 16 9 18 2 7 12 K1 6 18 16 10 9-18 17 3 20 15 11 6036 4 13 2219 21 14 PA3641 8990417
HYDRAULIC COMPONENTS Figure 9-4 Attachment Tilt Cylinder Item Part Number Qty.
S/N 14834 thru 19297 HYDRAULIC COMPONENTS Figure 9-5 Slave Cylinder 10 8 7 14 3 13 11 4 EXTEND PORT RETRACT PORT 15 12 1 5 17 2 9 6 K1 9 14 11 2 5 15 9-20 13 12 6 3 7 10 16 8 6036 4 PA3632 8990417
S/N 14834 thru 19297 HYDRAULIC COMPONENTS Figure 9-5 Slave Cylinder Item Part Number Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 2716615 NSS 8036401 8036400 8036399 8037080 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 8526011 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 AR SLAVE CYLINDER, (includes items 1 thru 16) TUBE WELDMENT PISTON HEAD GLAND, (torque 250-300 lb-ft) ROD WELDMENT LOCKNUT, 1.
S/N 19298 thru 19988 & 0160002345 thru 0160004088 excluding 0160003491 & 0160003492 HYDRAULIC COMPONENTS Figure 9-5 Slave Cylinder 9 10 9 14 3 7 13 11 6 4 EXTEND PORT RETRACT PORT 15 12 1 5 16 2 8 14 11 2 5 15 9-22 K1 6 13 12 8 3 9 10 6036 9 4 PA4881 8990417
S/N 19298 thru 19988 & 0160002345 thru 0160004088 excluding 0160003491 & 0160003492 HYDRAULIC COMPONENTS Figure 9-5 Slave Cylinder Item Part Number Qty.
S/N 0160004110 & After including 0160003491 & 0160003492 HYDRAULIC COMPONENTS Figure 9-5 Slave Cylinder 9 10 14 9 3 7 13 6 125 120 105 126 11 116 4 EXTEND PORT RETRACT PORT 15 1 5 12 2 8 K1 5 15 9-24 6 14 11 2 13 12 8 3 9 10 6036 9 4 PA4193 8990417
S/N 0160004110 & After including 0160003491 & 0160003492 HYDRAULIC COMPONENTS Figure 9-5 Slave Cylinder Item Part Number Qty.
HYDRAULIC COMPONENTS Figure 9-6 Gear Pump 6 5 2 13 12 8 10 11 3 12 13 13 8 1 11 10 4 9 K1 7 PA3591 9-26 6036 8990417
HYDRAULIC COMPONENTS Figure 9-6 Gear Pump Item Part Number Qty.
HYDRAULIC COMPONENTS Figure 9-7 Main Control Valve 14 15 7 1 16 17 10 7 8 23 3 2 8 3 11 22 23 26 4 5 10 10 25 23 5 13 24 10 23 19 9 22 18 11 6 21 K1 9-28 PA4172 6036 20 8990417
HYDRAULIC COMPONENTS Figure 9-7 Main Control Valve Item Part Number Qty.
HYDRAULIC COMPONENTS Figure 9-8 Directional Control Valves 2 3 4 PORT “LSG” 217 210 211 5 7 1 9 101 102 6 103 8 100 107 106 104 108 105 106 108 9-30 6036 PA3711 8990417
HYDRAULIC COMPONENTS Figure 9-8 Directional Control Valves Item Part Number Qty. Description Rev.
HYDRAULIC COMPONENTS Figure 9-8 Directional Control Valves (Continued) Item Part Number Qty. 105 8902696 1 70022723 1 8032992 8902698 70022724 8902697 1 2 2 1 8032992 70022722 1 1 NSS NSS 8307005 8307203 8310525 1 2 3 3 3 106 107 108 210 211 217 9-32 Description Rev.
HYDRAULIC COMPONENTS Figure 9-8 Directional Control Valves (Continued) Item 8990417 Part Number Qty. Description 6036 Rev.
S/N 14834 thru 19987 HYDRAULIC COMPONENTS Figure 9-9 Fuel/Hydraulic Tank Assembly 9 4 11 11 6 11 3 10 6 9 5 8 9 19 8 2 5 1 5 12 14 7 13 20 16 15 18 17 14 13 PA3581 9-34 6036 8990417
S/N 14834 thru 19987 HYDRAULIC COMPONENTS Figure 9-9 Fuel/Hydraulic Tank Assembly Item Part Number Qty.
S/N 19988 & 0160002345 & After HYDRAULIC COMPONENTS Figure 9-9 Fuel/Hydraulic Tank Assembly 11 10 6 9 4 11 3 11 6 9 2 5 8 1 17 9 5 8 12 5 13 7 18 13 15 16 115 9-36 14 PA4630 6036 8990417
S/N 19988 & 0160002345 & After HYDRAULIC COMPONENTS Figure 9-9 Fuel/Hydraulic Tank Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 115 8990417 Part Number Qty.
HYDRAULIC COMPONENTS Figure 9-10 Grapple Bucket Cylinder 9-38 6036 8990417
HYDRAULIC COMPONENTS Figure 9-10 Grapple Bucket Cylinder Item Part Number Qty.
HYDRAULIC COMPONENTS Figure 9-11 Side Tilt Carriage Cylinder 7 R E 1 8 5 6 8 4 3 2 K1 PY1581 9-40 6036 8990417
HYDRAULIC COMPONENTS Figure 9-11 Side Tilt Carriage Cylinder Item Part Number Qty. 8 1001090134 70022038 70022039 70022040 70022042 70024002 70022043 90022230 7029760 4640438 2900770 91044080 1 1 1 1 1 1 1 1 1 2 1 2 SIDE TILT CARRIAGE CYLINDER, (includes all items) BARREL ASSY ROD ASSY PISTON SEAL KIT ROD BEARING SEAL KIT HEX NUT CAPSCREW CHECK VALVE SEAL KIT GREASE FITTING K1 70022041 1 SEAL KIT, (contains 70022042 & 70022043) 1 2 3 4 5 6 7 8990417 Description 6036 Rev.
HYDRAULIC COMPONENTS Figure 9-12 72 In.
HYDRAULIC COMPONENTS Figure 9-12 72 In. 90 Degree Swing Carriage Cylinder Item Part Number Qty.
HYDRAULIC COMPONENTS Figure 9-13 Brake Valve 1 2 3 8 4 6 9 10 6 11 13 12 5 14 6 15 7 K1 K2 K3 K4 K5 K6 K7 PAP4390 9-44 6036 8990417
HYDRAULIC COMPONENTS Figure 9-13 Brake Valve Item Part Number Qty.
S/N 0160037788 & After HYDRAULIC COMPONENTS Figure 9-14 50 in Side Shift Carriage Cylinder 5 4 3 2 7 6 2 3 4 5 K1 9-46 6036 PV2080 8990417
S/N 0160037788 & After HYDRAULIC COMPONENTS Figure 9-14 50 in Side Shift Carriage Cylinder Item Part Number Qty. 2 3 4 5 6 7 70024539 Use Kit K1 70024547 Use Kit K1 70024548 NSS NSS 1 2 2 2 2 1 1 50 IN SIDE SHIFT CARRIAGE CYLINDER, (includes all items) ROD SEAL O-RING ROD WIPER SEAL RETAINER SEAL ROD BARREL K1 70024549 1 SEAL KIT, (includes items 2 & 4) 8990417 Description 6036 Rev.
HYDRAULIC COMPONENTS This Page Intentionally Left Blank 9-48 6036 8990417
SECTION 10 ELECTRICAL 8990417 6036
Before S/N 0160039337 excluding 0160024571 & 0160037911 ELECTRICAL Figure 10-1 Cab Harness 2 5 4 3 1 6 5 4 3 7 9 Relay Headlight Switch 7.5 Transmission 20 Lights Relay Light Switch Relay Park Brake Disengage 7.5 8 Outriggers 10 Opt. Washer/Wipers 13 10 Stabilizer 10 8 Steer Select Switch Relay Stabilizer Lock Switch Relay Neutral Start 15 Horn/Heater 7 10 Instrument Panel 11 Relay Boom Switch Relay Backup 7.
Before S/N 0160039337 excluding 0160024571 & 0160037911 ELECTRICAL Figure 10-1 Cab Harness Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 7301818 8307106 8307111 8307003 8305002 8307027 8229233 8229234 8229235 8582007 8225119 8229238 8229237 1 3 4 4 4 1 4 5 2 5 7 3 2 8990417 Description CAB HARNESS FLAT WASHER, 5/16 FLAT WASHER, #10 LOCKWASHER, #10 HEX NUT, #10-24 NC LOCKWASHER, 5/16, (external tooth) FUSE, 7.
S/N 0160039338 & After including 0160024571 & 0160037911 ELECTRICAL Figure 10-1 Cab Harness 1 71 6 2 6 30 CAB GROUND STUD 3 4 5 PARK BRAKE SWITCH 2 24 27 29 24 27 23 28 23 23 25 26 CONSOLE FLOOR 23 25 PA4721 10-4 6036 8990417
S/N 0160039338 & After including 0160024571 & 0160037911 ELECTRICAL Figure 10-1 Cab Harness Item Part Number Qty. 1 2 3 4 5 6 23 24 25 26 27 28 29 30 71 1001104036 8307106 8307111 8307003 8305002 8307027 8229234 8229233 8229238 8229235 8229237 8582007 8225119 8305624 1001114579 1 4 3 3 3 2 4 2 2 1 2 5 7 1 1 8990417 Description Rev. CONSOLE & STABILIZER HARNESS FLAT WASHER, 5/16 FLAT WASHER, #10 LOCKWASHER, #10 HEX NUT, #10-24 LOCKWASHER, 5/16 FUSE, 10 AMP FUSE, 7.
S/N 14834 thru 19988 & 0160002345 thru 0160004109 ELECTRICAL Figure 10-2 Engine Harness 13 16 17 18 19 20 27 14 12 15 21 22 23 24 25 1 19 20 28 29 30 26 31 4 6 3 2 8 9 5 11 10 7 8 PA3731 10-6 6036 8990417
S/N 14834 thru 19988 & 0160002345 thru 0160004109 ELECTRICAL Figure 10-2 Engine Harness Item Part Number Qty.
S/N 0160004110 thru 0160039337 excluding 0160024571 & 0160037911 ELECTRICAL Figure 10-2 Engine Harness S/N 0160004110 THRU 0160016700 17 18 19 20 21 28 30 31 35 4 13 15 14 12 13 14 43 22 23 36 12 1 37 23 26 29 27 16 41 40 39 25 42 7 32 38 5 3 33 24 2 6 4 34 8 11 9 10 K1 K2 PAP9361 10-8 6036 8990417
S/N 0160004110 thru 0160039337 excluding 0160024571 & 0160037911 ELECTRICAL Figure 10-2 Engine Harness Item Part Number Qty.
S/N 0160004110 thru 0160039337 excluding 0160024571 & 0160037911 ELECTRICAL Figure 10-2 Engine Harness (Continued) Item Part Number Qty. 41 0641410 2 42 43 8307005 7310012 4 1 K1 K2 2915063 2915184 1 1 10-10 Description Rev.
S/N 0160004110 thru 0160039337 excluding 0160024571 & 0160037911 ELECTRICAL Figure 10-2 Engine Harness (Continued) Item 8990417 Part Number Qty. Description 6036 Rev.
S/N 0160039338 & After including 0160024571 & 0160037911 ELECTRICAL Figure 10-2 Engine Harness 18 19 20 47 2 43 54 61 52 13 14 64 66 30 44 FRAME GROUND STUD 45 67 72 73 42 41 8 102 17 69 104 68 70 49 50 69 16 101 63 103 7 68 12 31 57 59 21 36 70 32 37 38 39 LEFT SIDE VIEW OF ENGINE AND WIRING 10-12 6036 62 69 65 74 PAP16600 8990417
S/N 0160039338 & After including 0160024571 & 0160037911 ELECTRICAL Figure 10-2 Engine Harness Item Part Number Qty.
ELECTRICAL This Page Intentionally Left Blank 10-14 6036 8990417
SECTION 11 DECALS 8990417 6036
DECALS Figure 11-1 Decals & Paint 40 SECTION J-J 19 EXTEND LETTERS "A" THRU "D" 4 3 VIEW OF INTERMEDIATE BOOM BOOM ANGLEWITH BOOM LEVEL, SET DECAL WITH POINTER INDICATING "0" 14 17 J 34 B B 15 44 11 7 42 31 33 39 43 41 21 19 29 5 30 24 25 FROM FRONT OF CAB FLOOR 27 11-2 J 32 SECTION B-B K1 K2 K3 K4 K5 K6 K7 K8 PAP9270 6036 8990417
DECALS Figure 11-1 Decals & Paint (Continued) 14 34 29 18 C C STAMP SERIAL NUMBER ON FRAME EDGE 22 20 29 16 ADHERE TO TANK & CENTER WITH GAUGE 11 8 20 ENGINE GEAR HSG FAN SHROUD S/N 0160039338 & AFTER INCLUDING 0160024571 & 0160037911 23 9 BLANK OUT IDLE RPM WITH A PERMANENT MARKER 10 INSIDE CAB-FRONT HEADER 6 37 35 36 38 E ADHERE DECAL TO TOP OF TANK D SECTION E-E 1 ADHERE DECAL 2 TO TANK COVER SECTION C-C D H 13 H E 26 BOTH ITEMS 26 & 28 ARE TO BE ORIENTED SO THAT THEY ARE
DECALS Figure 11-1 Decals & Paint Item Part Number Qty.
DECALS Figure 11-1 Decals & Paint (Continued) Item 31 32 34 35 36 37 38 39 40 41 42 43 44 K1 K2 K3 K4 K5 K6 K7 K8 8990417 Part Number Qty.
DECALS This Page Intentionally Left Blank 11-6 6036 8990417
SECTION 12 OPTIONS 8990417 6036
OPTIONS Figure 12-1 Worklight Installation 22 23 2 13 6 1 13 16 10 24 25 16 8 12 13 18 4 14 1 13 3 14 17 2 13 2B 6 INSTRUMENT CLUSTER BOOM WORKLIGHT PANEL BACK LIGHT 3D 156 WORKLIGHT SWITCH 7.5 Transmission 4 Relay Light Switch 3A RIGHT FRONT WORKLIGHT 7 5 6 7.5 Outriggers 20 10 Lights Opt.
OPTIONS Figure 12-1 Worklight Installation Item 1 2 3 4 6 8 10 12 13 14 16 17 18 20 21 22 23 24 25 8990417 Part Number Qty.
S/N 14834 thru 19988 & 0160002345 thru 0160015227 OPTIONS Figure 12-2 Roadlight Installation 14 18 14 2 101 102 103 104 105 7 12 17 1 101 102 103 104 105 11 8 6 22 16 4 5 15 18 3 21 14 17 2B BOOM WORKLIGHT INSTRUMENT CLUSTER SIDE LT RIGHT FRONT ROADLIGHT 156 6 20B 19 PANEL BACK HIGH TURN LIGHT BEAM SIGNAL TURN SIGNAL LEVER AND ROADLIGHT SWITCH 3D 154 155 Relay Headlight Switch 20F HAZARD SWITCH 2H A B C A D E F B 22 10 5 17 18 8 1 2 3 24 31 24A 2J 25 22 20 23 28
S/N 14834 thru 19988 & 0160002345 thru 0160015227 OPTIONS Figure 12-2 Roadlight Installation Item 1 2 3 4 5 6 7 8 9 11 12 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 101 8990417 Part Number Qty.
S/N 14834 thru 19988 & 0160002345 thru 0160015227 OPTIONS Figure 12-2 Roadlight Installation (Continued) Item Part Number Qty. 102 7150680 7150687 1 Ref 8036216 8036217 4 Ref 8036218 7150690 NSS 8036219 8036221 8036222 8036220 8303745 8305626 1 1 2 1 1 1 1 1 1 103 104 105 12-6 Description Rev.
S/N 14834 thru 19988 & 0160002345 thru 0160015227 OPTIONS Figure 12-2 Roadlight Installation (Continued) Item 8990417 Part Number Qty. Description 6036 Rev.
S/N 0160015228 & After OPTIONS Figure 12-2 Roadlight Installation 30 31 2 101 102 103 104 105 7 12 1 101 102 103 104 105 32 33 11 6 8 22 16 4 5 15 18 3 21 14 17 2C INSTRUMENT CLUSTER BOOM WORKLIGHT 3A 19 PANEL BACK HIGH TURN LIGHT BEAM SIGNAL TURN SIGNAL LEVER AND ROADLIGHT SWITCH 7 Relay Headlight Switch Outriggers 20 156 6 RED/ WHT 154 21C 12A 155 RED BLU/ GRN/ WHT BRN BLU 27F BLU HIGH BEAM Relay Park Brake Disengage Relay Stabilizer Lock Switch Relay Neutral Start Re
S/N 0160015228 & After OPTIONS Figure 12-2 Roadlight Installation Item 1 2 3 4 5 6 7 8 9 11 12 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 8990417 Part Number Qty.
S/N 0160015228 & After OPTIONS Figure 12-2 Roadlight Installation (Continued) Item Part Number Qty. 30 31 32 33 101 88411094 8310109 88501005 4891600 7150681 7150680 7150687 4 4 1 1 1 1 Ref 8036216 8036217 4 Ref 8036218 1001096314 7150690 NSS 8036219 8036221 8036222 8036220 8303745 8305626 1 1 1 2 1 1 1 1 1 1 102 103 104 105 12-10 Description Rev. SCREW, 7-16-14x2 LOCKNUT, 7-16-14 HEAVY NUT, 5-16-18 FLAT WASHER, 0.
S/N 0160015228 & After OPTIONS Figure 12-2 Roadlight Installation (Continued) Item 8990417 Part Number Qty. Description 6036 Rev.
S/N 14834 thru 19238 OPTIONS Figure 12-3 Swing Carriage Cylinder 2 3 7 23 8 6 22 5 4 9 10 1 11 20 7 23 8 18 16 21 14 19 17 14 12 5 6 22 7 23 12-12 13 15 K1 9 12 13 17 19 8 18 16 14 15 10 11 6036 PA3651 8990417
S/N 14834 thru 19238 OPTIONS Figure 12-3 Swing Carriage Cylinder Item Part Number Qty.
S/N 19239 thru 19897 & 0160002408 & After OPTIONS Figure 12-3 Swing Carriage Cylinder 2 3 7 23 8 6 22 5 4 9 10 1 11 20 7 23 8 18 16 21 14 19 17 14 12 5 6 22 7 23 12-14 13 15 K1 9 12 13 17 19 8 18 16 14 15 10 11 6036 PA3651 8990417
S/N 19239 thru 19897 & 0160002408 & After OPTIONS Figure 12-3 Swing Carriage Cylinder Item Part Number Qty.
OPTIONS Figure 12-4 Side Tilt Carriage Cylinder 7 5 6 4 3 18 2 1 17 14 12 16 15 2 12 11 13 10 9 8 RETRACT PORT 3 5 4 7 13 6 9 10 12 11 K1 15 8 EXTEND PORT 12-16 6036 14 PA3662 8990417
OPTIONS Figure 12-4 Side Tilt Carriage Cylinder Item Part Number Qty.
S/N 14836 thru 19988 & 0160002345 thru 0160004109 OPTIONS Figure 12-5 Cold Start Installation A A 12 B 13 5 13 B 3 4 PA4210 12-18 6036 8990417
S/N 14836 thru 19988 & 0160002345 thru 0160004109 OPTIONS Figure 12-5 Cold Start Installation (Continued) 7 6 8 9 1 SECTION A-A 12 2 10 12 PA4220 8990417 6036 12-19
S/N 14836 thru 19988 & 0160002345 thru 0160004109 OPTIONS Figure 12-5 Cold Start Installation Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 12 13 7300908 7138529 7139254 7139257 7139258 8580311 8277098 8277101 8305008 8307005 8310300 8584001 4110253 1 1 1 1 1 1 1 1 2 2 1 4 2 12-20 Description Rev.
S/N 14836 thru 19988 & 0160002345 thru 0160004109 OPTIONS Figure 12-5 Cold Start Installation (Continued) Item 8990417 Part Number Qty. Description 6036 Rev.
S/N 0160004110 & After OPTIONS Figure 12-5 Cold Start Installation 12 2 22 24 4 32 9 20 23 10 13 14 1 29 33 19 24 16 6 8 11 7 17 15 PA4410 12-22 6036 8990417
S/N 0160004110 & After OPTIONS Figure 12-5 Cold Start Installation (Continued) 21 25 34 30 31 3 26 28 28 PA4420 8990417 6036 12-23
S/N 0160004110 & After OPTIONS Figure 12-5 Cold Start Installation Item 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 12-24 Part Number Qty. Description Rev.
S/N 0160004110 & After OPTIONS Figure 12-5 Cold Start Installation (Continued) Item 8990417 Part Number Qty. Description 6036 Rev.
OPTIONS Figure 12-6 Fender Installation 107 105 102 106 103 105 3 105 101 104 5 4 2 2 105 104 1 1 K1 PA4231 12-26 6036 8990417
OPTIONS Figure 12-6 Fender Installation Item Part Number Qty. Description Rev.
OPTIONS Figure 12-7 Rotating Beacon Installation SWITCH LOCATION ON MACHINES WITHOUT ROADLIGHTS 2 9 P P VIEW A-A 2 9 SWITCH LOCATION ON CLOSED AB MACHINED WITH ELECTRONIC ENGINE, ROADLIGHTS & SROBE 1 7 5 4 FROM SWITCH 8 A A 6 B A DETAIL B TO 3 BEACON DETAIL B PAP9250 12-28 6036 8990417
OPTIONS Figure 12-7 Rotating Beacon Installation Item 1 2 3 4 5 6 7 8 9 8990417 Part Number Qty. Description Rev.
S/N 0160004110 & After OPTIONS Figure 12-8 Remote Oil Filler 3 1 2 4 5 PA4530 12-30 6036 8990417
S/N 0160004110 & After OPTIONS Figure 12-8 Remote Oil Filler Item Part Number Qty. 1 2 3 4 2915052 83673130 7029006 83673133 7029242 1 1 1 1 2 5 8526007 AR 8990417 Description Rev. REMOTE OIL FILLER KIT, (includes items 1 thru 4) FILLER CAP OIL FILLER TUBE SEAL HEX HD CAPSCREW, M12X1.
S/N 14834 thru 19988 & 0160002345 thru 0160023102 OPTIONS 9 1 11 Figure 12-9 Ignition Switch Weather Kit A A P 12 7.5 7.5 10 10 15 10 7.5 40 8 11 TRANSMISSION 7.5 15 LIGHTS HORN/HIR INST 10 SIAB STP/STAP 10 LIGHT SW. RELAY 1 3 7 4 5 6 10 HEADLIGHT SW. RELAY PARKBRAKE DIS RELAY 7.5 2 3 7 OPT CAB 10 STAB. LK. RELAY NEUTRAL START RELAY IGNITION RELAY 7.5 OPI MAIN 40 BOOM SW.
S/N 14834 thru 19988 & 0160002345 thru 0160023102 OPTIONS Figure 12-9 Ignition Switch Weather Kit Item Part Number Qty.
OPTIONS This Page Intentionally Left Blank 12-34 6036 8990417
SECTION 13 RECOMMENDED SPARE PARTS RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. Part Number 80304497 7025856 70010243 13-4 Description HP-Pump, ZF Axle Striker, ZF Axle Measuring Hub, 9/16in-18UNF Qty.
SECTION 14 PART NUMBER INDEX PART NUMBER INDEX Part Number Page 0100009 ....................... 12-29 0100011 3-11, 4-9, 7-17, 7-19 0100019 ........................... 1-9 0240156 ......................... 3-43 0274039 ......................... 11-5 0274263 ......................... 11-5 0274272 ......................... 11-5 0274547 ......................... 11-5 0641405 ......................... 3-38 0641406 ...10-9, 10-13, 12-33 0641410 ....................... 10-10 0641511 ................
PART NUMBER INDEX Part Number Page 1001141427 ..................... 6-3 10139087 ....................... 11-5 10268515 .............. 4-29, 4-31 10268516 .............. 4-29, 4-31 1060379 ......................... 3-38 10701363 ....................... 10-7 10705034 ....................... 3-45 10717672 ....................... 8-21 10731702 ....................... 5-79 107317095-101, 5-102, 5-105 10731744 ....................... 5-83 10731748 ....................... 5-79 10731751 .......................
PART NUMBER INDEX Part Number Page 1319601 ......5-85, 5-87, 5-89, 5-91, 5-93, 5-95 1319602 ......5-85, 5-87, 5-89, 5-91, 5-93, 5-95 1319603 ......5-85, 5-87, 5-89, 5-91, 5-93, 5-95 1319604 ......5-85, 5-87, 5-89, 5-91, 5-93, 5-95 1319605 .......5-85, 5-87, 5-91 1319606 .......5-85, 5-87, 5-91 1319607 ......................... 5-85 1319608 ................5-85, 5-95 1319609 ......................... 5-85 1319610 ......................... 5-85 1319611 ......................... 5-85 1319612 ......
PART NUMBER INDEX Part Number Page 2220655 ................ 8-11, 8-19 2220657 .................... 8-3, 8-7 2220683 ......................... 8-19 2220695 ......................... 8-11 2220700 ......................... 8-19 2220775 ......................... 3-13 2220806 ......................... 6-25 2221123 .................... 8-3, 8-7 2230025 ......................... 8-23 2230035 .................... 8-3, 8-7 2230044 ......................... 8-23 2230046 ......................... 8-11 2340037 .....
PART NUMBER INDEX Part Number Page 5724742 ......................... 1-11 5906392 ......................... 2-11 6040500 ........................... 3-5 6040600 ........................... 3-5 6040700 ........................... 3-5 6604662 ................3-13, 3-15 6608621 ......................... 3-13 6620472 ......................... 6-25 6620531 ....................1-3, 1-5 6621412 ....................... 10-13 6623576 ....................... 12-27 70020210 ......................... 4-5 70020211 ...
PART NUMBER INDEX Part Number Page 70022952 ....................... 3-49 70022957 ....................... 3-48 70022960 ....................... 3-48 70022969 ....................... 3-48 70022970 ....................... 3-48 70022980 ....................... 3-49 70022984 ....................... 3-48 70022985 ....................... 3-48 70022987 ....................... 3-48 70022990 ....................... 3-49 70022992 ....................... 3-48 70022993 ....................... 3-48 70022994 ..........
PART NUMBER INDEX Part Number Page 7138871 ......................... 4-33 7138878 ......................... 7-13 7138881 ........................... 4-3 7138883 ......................... 6-17 7138944 ........................... 6-3 7138951 ...........6-6, 6-9, 6-13 7138952 ........................... 6-9 7138953 ........................... 6-9 7138958 ...........6-6, 6-9, 6-13 7138977 ......................... 2-11 7138986 ......................... 2-11 7139027 ........................... 7-3 7139048 ....
PART NUMBER INDEX Part Number Page 80304102 .............. 5-12, 5-48 80304104 .............. 5-12, 5-48 80304107 ....................... 5-12 80304108 .............. 5-12, 5-48 80304110 .............. 5-11, 5-47 80304111 .............. 5-11, 5-47 80304112 .............. 5-11, 5-47 80304113 .............. 5-11, 5-47 80304115 .............. 5-11, 5-47 80304117 .............. 5-11, 5-47 80304118 .............. 5-11, 5-47 80304119 .............. 5-11, 5-47 80304120 .............. 5-12, 5-47 80304121 ........
PART NUMBER INDEX Part Number Page 8036071 ..................6-5, 6-10 8036072 ......................... 6-21 8036073 ....................6-5, 6-9 8036076 ......................... 6-15 8036077 ......................... 6-15 8036078 ......................... 6-15 8036079 ......................... 6-15 8036080 ......................... 6-15 8036085 ......................... 6-15 8036088 ......................... 6-15 8036090 ......................... 6-15 8036091 ......................... 6-15 8036092 ....
PART NUMBER INDEX Part Number Page 12-5, 12-9, 12-29 8229234 ................ 10-3, 10-5 8229235 ....... 10-3, 10-5, 12-9 8229236 ......................... 12-5 8229237 ................ 10-3, 10-5 8229238 ......10-3, 10-5, 12-3, 12-5, 12-9 8229259 ....................... 12-24 8229260 ............ 10-13, 12-24 8262166 ........................... 4-3 8262318 ........................... 4-3 8270134 ......................... 10-7 8270144 .............. 10-9, 12-24 8270147 ... 10-9, 10-13, 12-24 8270148 ...
PART NUMBER INDEX Part Number Page 8-21, 8-23, 8-31 8310016 ........................... 6-3 8310019 ................2-17, 2-19 8310020 ......................... 2-17 8310041 ......................... 10-7 8310046 ....................... 10-13 8310051 ....................1-7, 1-9 8310056 .............1-5, 1-7, 2-7 8310058 ........................... 2-7 8310061 ........................... 5-3 8310066 ..... 1-3, 1-5, 1-7, 1-9 8310067 .............4-5, 4-9, 5-3 8310077 .........................
PART NUMBER INDEX Part Number Page 8780264 5-111, 5-113, 5-115, 5-117 8786514 5-111, 5-113, 5-115, 5-117 8786572 ........................... 5-3 8786573 ........................... 5-3 88261017 ....................... 7-19 8841036 ......................... 5-77 88411094 ............ 12-3, 12-10 8841318 ......................... 4-43 8841319 ......................... 4-45 88501005 ............ 12-3, 12-10 8864053 ......................... 6-17 8864057 ......................... 6-17 8864058 ................
8990417 An Oshkosh Corporation Company JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA Phone: +1-717-485-5161 Customer Support Toll Free: 1-877-554-5438 Fax: +1-717-485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia Phone: +61 2 65811111 Fax: +61 2 65813058 JLG Latino Americana Ltda.
